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Use And Maintenance Of Vertical Packaging Machine!

March 20, 2023

The vertical packing machine is used in various industries. Also, its maintenance is responsible for its longer life span and better output. Preventive maintenance on a VFFS packing machine should start as soon as possible after installation. This will help the machine last longer and run more efficiently. Keep in mind that keeping your packaging equipment clean is one of the most crucial preventative maintenance tasks you can perform. Like any other piece of machinery, a well-maintained machine will serve its purpose better and yield superior results. Please read on to learn more!

What are the uses of a vertical packaging machine?

Products and parts are packaged using packaging machines. Forming, filling, sealing,  and others packaging machinery are all included in this category of products.


When it comes to vertical packaging machines, a roll of film material coiled around a core is used. Some examples of these materials are:


· Polyethylene

· Cellophane laminates

· Foil laminates

· Paper laminates


Primary Uses

In layman's terms, a vertical packaging machine packages the products. Vertical form fills seal machines (VFFS) of today are flexible enough to fulfill the production and packaging needs of many markets. The following sectors recognize the value of VFFS machines in their production lines for high-volume, efficient product packaging:

· The Sweets, Snacks, and Candy Market

· Dairy products

· Meat

· Export of dried meat

· Pet food and snacks

· Products that are typically consumed in powdered form, such as coffee and other spices

· Chemical and Fluid products

· Frozen foods


Manufacturers in these sectors always look for cutting-edge VFFS solutions for efficient packaging and bagging; these machines are typically chosen because of their user-friendliness, model-specific specialties, and unparalleled dependability.


Other uses and perks of a vertical packaging machine are:


· Environment friendly

· Cut down on manufacturing costs

· Eliminate waste.

· It's simple to make a mess when manually packaging liquid products, but a VFFS packaging machine does it neatly.

· Powder items often generate airborne dust during packaging, contaminating the surrounding area and wasting valuable resources - a vertical packaging machine saves you from it.


Maintenance of vertical packaging machine

Maintenance is crucial when you are maintaining a vertical packaging machine. It will work at its best only if you maintain it regularly. Here is what you must understand about it:


Basic Cleaning


· Packing machine’s primary surfaces need regular cleaning to maintain a smooth running.

· The products, including sugar, root powders, salts, etc., should be wiped promptly following a shutdown. The former must be cleaned each shift to avoid corrosion. While packing this kind of products, the food contact parts are suggested to made by stainless steel 316.

· The electric eye, or photoelectric tracking head, should be cleaned regularly to prevent even the smallest tracking errors.

· To avoid issues with poor contact and other malfunctions, keeping the dust away from the electric control box is important.

For the first week of use, the freshly installed machine must be checked, tightened, oiled, and maintained; after that, it must be checked and maintained once per month.


Preventive Maintenance Schedule

If you want your packing machine to last as long as possible, you need regular preventative maintenance. Like a car, a packaging machine needs routine checkups and servicing to function efficiently. After a packaging machine has been set up, creating and sticking to a preventative maintenance routine is crucial.


The goal of any maintenance plan should be to reduce unplanned downtime by staying ahead of any potential issues before they become serious ones. The following are some common examples of preventative maintenance:


· Expert technicians inspect the machinery.

· Regularly inspecting and replacing high-wear components

· Assuring a steady supply of high-wear components

· The importance of routinely greasing the machinery

· Constant instruction for those who use machinery


These preventative maintenance tasks usually require a higher degree of technical training and competence, so only qualified and trained staff or a certified service technician should conduct them. If you want to know if original equipment manufacturers (OEMs) provide preventative maintenance plans that include scheduled onsite inspections, ask your packaging machine manufacturers.


Basic maintenance


· Inspect electrical components carefully to protect them from water, moisture, corrosion, and rodents. To avoid power outages, dust, and debris should be regularly removed from electric control cabinets and terminals.

· Ensure that the packaging machine's screws are tight at all times to avoid any malfunctions.

· Oil the packing machine's gear net, oil injection hole in the seat bearing, and other moving parts regularly. Do not drip lubricating oil onto the drive belt since this could cause the belt to slip, lose rotation, or wear out prematurely.

· To protect the operation safety from being scalded, ensure the the temperature of sealing parts are lower down before maintenance.


Buy from responsible packaging machine manufacturers

If a packaging machine breaks down, time is of the essence. Suppose you're looking to buy a packing machine. In that case, it's best to research the suppliers beforehand to learn more about their technical support staff, service availability, and inventory of replacement parts.


Buying from a provider with remote access and troubleshooting options for common issues saves time and money compared to making repeated trips to the office.


Know the spare parts

A packaging machine's original equipment manufacturer should supply a list of recommended replacement components.


This list needs to be prioritized with high, low-wear, and medium parts so you can carefully manage your inventory. Keeping high-wear components in stock is essential to avoiding production delays caused by waiting for shipments during peak times.


Finally, inquire about their supply of replacement components and how quickly they can be delivered.

Conclusion

The vertical packaging machine has numerous uses and is one of the most favored factory elements in most industries. The key to its long life and better outputs is its proper maintenance.


Finally, at Smart Weigh, we proudly present the best quality vertical packaging machines, which have numerous uses and require little maintenance. You can ask for a FREE quote here or talk to us for more details. Thanks for the Read!


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