I-Tuna Pet Food Packaging Solutions

Imingeni eYodwa yeTuna yokuPhakisha ukutya kwezilwanyana

Imakethi yeprimiyamu yokutya kwezilwanyana zasekhaya ifumene ukukhula okubonakalayo, kunye neemveliso ezisekwe ityhuna zivela njengenxalenye ebalaseleyo ngenxa yesiqulatho seprotheyini ephezulu kunye nencasa. Abavelisi bajongene nemingeni eyahlukileyo izixhobo zokupakisha eziqhelekileyo zingenako ukujongana ngokufanelekileyo.

Ukutya kwezilwanyana zasekhaya ze-tuna kubonisa ukuntsokotha okukhethekileyo: ukwabiwa kokufuma okuguquguqukayo, ukuthungwa okucekeceke kufuna ukuphathwa ngobunono, kunye nokuncamathela kumphezulu kudala imingeni yokusebenza. Izixhobo ezisemgangathweni zidla ngokukhokelela kwizahlulo ezingangqinelaniyo, ukuphiwa ngokugqithisileyo, umngcipheko wosulelo, kunye nokuwohloka kwezixhobo ngenxa yokuvezwa kweoyile yeentlanzi.

Ngecandelo lokutya kwezilwanyana ezifuywayo ityhuna elikhula minyaka le, abavelisi bafuna izisombululo ezizenzekelayo ezakhelwe injongo phakathi kokunyuka kweendleko zabasebenzi kunye nokuphakama komgangatho olindelweyo kubathengi.

I-Smart Weigh iphuhlise iinkqubo ezikhethekileyo ezenzelwe ukujongana nale mingeni ityhuna, ukuhambisa ukuchaneka okuphezulu, ukusebenza kakuhle, kunye nomgangatho wemveliso.

Iindidi ze-Smart Weigh Tuna koomatshini bokupakisha ukutya kwezilwanyana

1. I-Multihead Weigher Vacuum Pouch Machine Packing ye-Tuna Pet Food

Isisombululo sethu esikhethekileyo sokupakisha isingxobo se-vacuum esidityanisiweyo esilungiselelwe ngokukodwa ukutya kwezilwanyana ezimanzi ityhuna: yenzelwe ngokukodwa ukujongana nemiceli mngeni ekhethekileyo yokutya kwesilwanyana sasekhaya ityhuna ngokuchaneka nokuthembeka:

Iimpawu ezikhethekileyo zokuPhathwa kweMveliso emanzi

• Amalungu e-elektroniki anganyangekiyo ngokufuma kunye nomgangatho wokhuselo we-IP65

• Iiprofayili zokungcangcazela zilungelelaniswe ngokukodwa iichunks ityhuna kulwelo okanye ijeli

• Ukuzilungisa inkqubo yokutya esabela kwiinguqu zokuhambelana kwemveliso

• Imiphezulu yoqhagamshelwano eneengile ngokukodwa ukukhuthaza ukuhamba kakuhle kwemveliso

Umsebenzi oLungeneyo umsebenzisi

• Ujongano lwescreen esichukumisayo esinemveliso ethile

• Ixesha langempela lokujonga ubunzima kunye nohlalutyo lwamanani

• Amacandelo akhutshwe ngokukhawuleza okucoca ngokucokisekileyo ngaphandle kwezixhobo

• Iindlela zokuzixilonga ezizenzekelayo zokuqinisekisa ukuchaneka kobunzima

ULondolozo oluNtsha oluPhuhliswayo

• Itekhnoloji yokutywina ivacuum esusa ama-99.8% omoya ezingxoweni

• Inkqubo yokulawula ulwelo olunelungelo elilodwa lomenzi inqanda ukuchitheka ngexesha lenkqubo yokufunxa

• Ukwandiswa kobomi beshelufu ukuya kuthi ga kwiinyanga ezingama-24 kwiimveliso ezilungiswe ngokufanelekileyo

• Ukhetho lwenitrogen yokugungxula isakhono kwiimveliso ezifuna ukususwa kweoksijini

• Iiprofayili zetywina ezikhethekileyo zokuvalwa ngokukhuselekileyo nokuba zinemveliso kwindawo yokutywina

Uyilo lococeko lokuLungiswa koMmanzi

• Ulwakhiwo lwentsimbi engenastainless enemigangatho ethambekileyo yolwelo olubalekayo

• Izixhobo zombane ezilinganiswe nge-IP65 zikhuselekile kwiindawo zokuhlambela

• Ukuchithwa kwesixhobo esingenazo izixhobo zoqhagamshelwano lweemveliso zokucoca ngokucokisekileyo

• Iisistim ezicocekileyo zeendawo zamacandelo abalulekileyo

2. I-Multihead Weigher inokugcwalisa umatshini wokutywina

Ukwenzela ukuveliswa kokutya kwesilwanyana sasekhaya ityhuna:

I-Multihead Weigher eyandisiweyo

I-14-intloko okanye i-20-intloko yoqwalaselo

Imiphezulu yoqhagamshelwano lwemveliso ethile yentlanzi

Iipateni zokukhupha eziphuculweyo zokuzaliswa kwetoti

Ungqamaniso lwexesha kunye nomboniso wetoti

Ukulawulwa kokusasazwa kwemveliso yokuzaliswa okuhambelanayo

Ingakwazi Ukuzalisa inkqubo

Iyahambelana nokutya okuqhelekileyo kwesilwanyana sasekhaya iifomati (85g ukuya kuma-500g)

Ukuya kuthi ga kwi-80 yeetoti ngomzuzu wokuzalisa izinga

Inkqubo yokusasazwa kobunini yokubekwa kwemveliso nkqu

Itekhnoloji yokunciphisa ingxolo (< 78 dB)

Inkqubo yokucoca edibeneyo kunye nokuqinisekiswa

Udibaniso loThungelwano oluPhezulu

Iyahambelana nazo zonke iimpawu eziphambili ze-seamer

Ulawulo lokunyanzeliswa kwangaphambili komthungo

Ukuqinisekiswa komthungo kabini kunye nokhetho lwenkqubo yombono

Ukubekwa esweni kwamanani ukuthembeka kwetywina

Ukulahlwa ngokuzenzekelayo kwezikhongozeli ezisengozini

Inkqubo yolawulo oluphakathi

Umsebenzi wenqaku elinye lomgca wonke

Ukuqokelelwa kwedatha ebanzi kunye nohlalutyo

Ingxelo yemveliso ezenzekelayo

Ukujongwa kogcino oluqikelelweyo

Ukubanakho inkxaso ekude

Iimetriki zeMveliso kunye noHlahlelo lweNtsebenzo

Izisombululo ze-Smart Weigh zizisa uphuculo olunokulinganiswa kuzo zonke iimetriki ezibalulekileyo zemveliso:

Umthamo wokuPhumeza

• IFomathi yesingxobo: Ukuya kuma-60 eengxowa ngomzuzu (100g)

• UngaFomatha: Ukuya kuma-220 iinkonkxa ngomzuzu (85g)

• Imveliso yemihla ngemihla: Ukuya kuthi ga kwiitoni ezingama-32 ngeshifti yeyure ezisi-8

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Ukuchaneka nokungaguquguquki

• I-Average Giveaway Reduction: 95% ngokuchasene neenkqubo zemveli

• Ukutenxa eMgangathweni: ±0.2g kwi-100g izahlulo (vs. ±1.7g ngezixhobo eziqhelekileyo)

• Ukuchaneka kobunzima obujoliswe kuko: I-99.8% yeephakheji ngaphakathi kwe-± 1.5g

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Uphuculo lobuchule

• Ukusebenza komgca: 99.2% OEE ekusebenzeni ngokuqhubekayo

• Ixesha loTshintsho: I-14 yemizuzu eyi-avareji yokutshintsha kwemveliso epheleleyo

• Impembelelo yexesha lokuphumla: Ngaphantsi kwe-1.5% yexesha lokuphumla elingacwangciswanga kwimisebenzi ye-24/7

• Iimfuno zabasebenzi: Umsebenzisi we-1 kwishifti nganye (vs. 3-5 kunye neenkqubo ezizenzekelayo)

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Usetyenziso lweziBonelelo

• Ukusetyenziswa kwamanzi: 100L ngomjikelezo wokucoca

• Indawo yoMgangatho: i-35% yokunciphisa xa kuthelekiswa nofakelo olwahlukileyo

UPhumezo lweSifundo: iPacific Premium Pet Nutrition

Imingeni yokuqala:

• Ubunzima bokuzalisa obungahambelaniyo bubangela i-5.2% yokunikezelwa kwemveliso

• Ukuyeka umgca rhoqo ngenxa yokubambelela kwimveliso

• Imiba yomgangatho obandakanya ukutywinwa kwevacuum engahambelaniyo

• Ukonakala kwezixhobo zangaphambi kwexesha ngenxa yokuvezwa kweoli yeentlanzi

Iziphumo Emva kokuphunyezwa:

• Imveliso inyuke ukusuka kwi-38 ukuya kwi-76 poutshi ngomzuzu

• Ukunikezelwa kwemveliso kuncitshisiwe ukusuka kwi-5.2% ukuya kwi-0.2%

• Ixesha lokucoca lincitshiswe ukusuka kwiiyure ezi-4 ukuya kwimizuzu engama-40 imihla ngemihla

• Iimfuno zabasebenzi zincitshisiwe ukusuka kubasebenzi aba-5 ukuya ku-1 kwishifti nganye

• Izikhalazo zomgangatho wemveliso zincitshiswe ngama-92%

• Iimfuno zokulondolozwa kwezixhobo zehle ngama-68%

I-Pacific Premium ibuyise utyalo-mali lwabo kwisithuba seenyanga ezi-9.5 ngokunciphisa isiphiwo, ukonyuka kwamandla, kunye nokusebenza kakuhle. Eli ziko litshintshe ngempumelelo abasebenzi labasa kwiindima zexabiso eliphezulu kuqinisekiso lomgangatho kunye nezikhundla zobugcisa.

Iingenelo zeSisombululo sethu sokuPakisha ukutya kweTuna

Umgangatho weMveliso owongezelelweyo kunye noBomi beShelf

• Ukutywinwa kwevacuum kwandisa kakhulu ubomi beshelufu yenyama yetuna enolwelo okanye ijeli

• Ukugcinwa kwexabiso lesondlo ngokunciphisa i-oxidation

• Ukugcinwa kokuthungwa kwemveliso kunye nokubonakala kulo lonke ukuhanjiswa

• Ukunyaniseka kwephakheji ehambelanayo kukunciphisa imbuyekezo kunye nezikhalazo zabathengi

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Ubuchule bokusebenza

• Ukonakala okucuthiweyo kunye nenkunkuma ngomlinganiselo ochanekileyo kunye nokutywinwa

• Iindleko eziphantsi zabasebenzi ngokuzenzekela kweenkqubo zemanuwali

• Ukunyuka kwamandla emveliso kunye namazinga aphezulu okuphumelela

• Ukunciphisa ixesha elincitshisiweyo kunye namacandelo akhethekileyo kwiimveliso ezimanzi

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Izinto eziluncedo kwiMarike

• Ukupakishwa okukhangayo okwandisa isibheno seshelufu kunye nombono wophawu

• Iifomathi zokupakishwa eziguquguqukayo ukuhlangabezana nokutshintsha kokukhethwa kwabathengi

• Umgangatho wemveliso ohambelanayo wokwakha ukuthembeka kwabathengi kunye nokuthenga okuphindayo

• Ukukwazi ukwazisa ngokukhawuleza iifomati ezintsha zemveliso kunye nobukhulu

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Ubunakho bokuLungiselela kwiiMfuno ezahlukeneyo zeMveliso

Ulungelelwaniso olusemgangathweni

• I-14-intloko ekhethekileyo yokulinganisa i-multihead enezixhobo zebakala lokutya

• Inkqubo yokudlulisa edibeneyo kunye neteknoloji yokuchasana nokunamathela

• Inkqubo yokupakisha esisiseko (isingxobo okanye ukufomatha)

• Inkqubo yolawulo esembindini ngokubeka iliso kwimveliso

• Iinkqubo ezisemgangathweni zococeko kunye nokuchithwa ngokukhawuleza

• Uhlalutyo olusisiseko lwemveliso kunye nephakheji yengxelo

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Izisombululo zeBanga lokuziSebenzisa oluPhezulu

Cartoning Machine Integration

• Ukumiswa kweekhathoni ngokuzenzekelayo, ukuzaliswa kunye nokutywinwa

• Iinketho zokucwangcisa iipakethi ezininzi (iipakethi ezi-2, iipakethe ezi-4, iipakethe ezi-6)

• Ukuqinisekiswa kwebhakhowudi edibeneyo kunye nokwaliwa

• Ushicilelo lwedatha eguquguqukayo kunye nokuqinisekiswa

• Isixokelelwano sombono wokuqinisekiswa kokuqhelaniswa nephakheji

• Amaxabiso okuvelisa ukuya kuthi ga kwiikhathoni ezili-18 ngomzuzu

• Ukuguquguquka kwefomathi kunye nokutshintsha ngokukhawuleza

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Ukupakishwa kweDelta Robot Secondary

• Isantya esiphezulu sokuchola kunye nendawo enendawo echanekileyo (± 0.1mm)

• Inkqubo yesikhokelo yombono ephucukileyo enemephu ye-3D

• Ukuphathwa kweemveliso ezininzi kunye neprogram yepateni

• Itekhnoloji yokubamba eyenziwe ngokwezifiso kwiindidi zeepakethe ezahlukeneyo

• Ukuhlolwa komgangatho odibeneyo ngexesha lokuphatha

• Isantya sokuvelisa ukuya kuthi ga kwi-150 picks ngomzuzu

• Uyilo oluhambelana negumbi lokucoceka kwiimveliso ezibuthathaka

Ukuqukumbela: Ukwenza iPackaging ePhuhlisa ixabiso leMveliso

Njengoko imakethi yeprimiyamu yonyango lwesilwanyana sasekhaya iqhubeka nokuvela, itekhnoloji yokupakisha kufuneka iqhubele phambili ukuhlangabezana nemingeni esebenzayo yemveliso kunye neemfuno zentengiso. Abona bavelisi baphumeleleyo bayaqonda ukuba ukupakisha akuyomfuneko nje yokusebenza kodwa yinxalenye yexabiso lemveliso yabo.

Izisombululo zokupakishwa eziguquguqukayo ze-Smart Weigh zibonelela ngoguquguquko olufunekayo ukuphatha iifomathi zemveliso ezahlukeneyo ezichaza iprimiyamu yentengiso yezilwanyana zasekhaya ngelixa ugcina ukusebenza kakuhle okufunekayo ukwenza inzuzo. Ukusuka kwiibhiskithi zezobugcisa ukuya kwi-chews yamazinyo esebenzayo, imveliso nganye ifanelwe ukupakishwa okugcina umgangatho, ukunxibelelana ngexabiso, kunye nokwandisa amava omthengi.

Ngokusebenzisa iteknoloji yokupakisha efanelekileyo, abavelisi bokuphatha banokufikelela ukulingana okugqibeleleyo phakathi kokusebenza kakuhle kwemveliso kunye nokunyaniseka kwemveliso-ukudala iipakethi ezingakhuseli kuphela iimveliso zabo kodwa ziphakamisa iimpawu zabo kwindawo yokuthengisa ekhuphisanayo.

Kubavelisi abajonga kulo mhlaba unzima, imbuyekezo kutyalo-mali idlulela ngaphaya kobuchule bokusebenza. Isisombululo esifanelekileyo sokupakisha siba yinzuzo yeqhinga elixhasa ukuveliswa kwezinto ezintsha, senza ukuba kuphendulwe ngokukhawuleza kwimarike, kwaye ekugqibeleni someleza unxibelelwano nabazali banamhlanje abazizilwanyana.

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