Ungakhetha Kanjani Isisetshenziswa Sokupakisha Esizenzakalelayo Esilungile Sokukhiqizwa Kwesnack

Embonini yokukhiqiza ukudla okulula esheshayo nencintisana kakhulu, abakhiqizi babhekana nenselele yokugcina ikhwalithi yomkhiqizo kuyilapho bekhuphula umkhiqizo ukuze bahlangabezane nesidingo esikhulayo. Ngokukhula okulindelwe ngabathengi, abakhiqizi kufanele balinganisele ukusebenza kahle, isivinini, kanye nokunemba emigqeni yabo yokupakisha. Enye yezindlela ezingcono kakhulu zokufeza lokhu ngokuhlanganisa amasistimu okupakisha azenzakalelayo. Lawa masistimu angathuthukisa ukukhiqiza, anciphise izindleko zokusebenza, futhi andise okukhiphayo, konke ngesikhathi egcina ubuqotho bemikhiqizo yokudla okulula.

Ukukhetha impahla yokupakisha ezenzakalelayo efanele kubalulekile ukuze kukhuliswe ukusebenza kahle, ukungaguquguquki komkhiqizo, kanye nenzuzo iyonke ekukhiqizeni ukudla okulula.

Kwa-Smart Weigh, esineminyaka engaphezu kwe-13 yesipiliyoni ekuhlinzekeni izixazululo zokupakisha ezisezingeni eliphezulu embonini yokudla, sizibonele mathupha ukuthi ukukhetha umshini ofanele kungathuthukisa kanjani kokubili izindleko zokusebenza kanye nekhwalithi yomkhiqizo. Izisombululo zethu ezenziwe ngokwezifiso zisize abakhiqizi bokudla okulula—kusukela kwabaqalayo abancane ukuya ezinkampanini ezinkulu zamazwe ngamazwe—ukuba balinganisele ukusebenza kwabo ngokuphazamiseka okuncane. Kungakhathaliseki ukuthi upakisha ama-chips, amantongomane, amaswidi, noma ama-granola bar, ukukhetha okokusebenza okufanele kuzoba semqoka kakhulu ukuze uhlale uqhudelana.

Kulokhu okuthunyelwe, sizohlinzeka ngemininingwane ebalulekile yokuthi ungayikhetha kanjani imishini yokupakisha ezenzakalelayo efanele yolayini wakho wokukhiqiza ukudla okulula, okuhlanganisa izinhlobo zemishini evamile, ukucatshangelwa okubalulekile, nezincomo ezisebenzayo zokuthola okuningi emugqeni wakho wokupakisha.

Ngaphambi kokungena emishinini ethile, isinyathelo sokuqala nesibaluleke kakhulu ukuhlola izidingo zakho zokukhiqiza. Ukuqonda umthamo wokudla okulula, izinhlobo zemikhiqizo, namafomethi okupakisha owadingayo kuzoqondisa inqubo yakho yokwenza izinqumo.

1. Umthamo Wokukhiqiza

Inani lokudla okulula olikhiqizayo nsuku zonke noma ngesonto lithinta ngokuqondile uhlobo lwesisetshenziswa okufanele usikhethe. Amanani aphezulu adinga imishini esheshayo engagcina ukusebenza kahle ngaphandle kokudela ikhwalithi yomkhiqizo. Isibonelo, abakhiqizi abakhulu bokudla okulula bavame ukudinga imishini ekwazi ukuphatha inani eliphezulu.

Ukukhiqizwa Kwezinga Elincane: Uma ukukhiqiza kwakho kuwubuciko kakhulu noma kunomkhawulo, ungakhetha imishini elula, ehamba kancane ebiza kakhulu kodwa ethembekile. Le mishini ivamise ukuba nezindleko eziphansi zangaphambili kodwa ingadinga ukungenelela okwenziwa ngesandla.

Ukukhiqizwa Kwevolumu Ephezulu : Uma ungumkhiqizi wezinga elikhulu, udinga izikali ze-multihead ezinesivinini esikhulu, imishini ye-continuous-motion vertical form-fill-seal (VFFS), nezinye izixazululo zokupakisha ezizenzakalelayo ezidizayinelwe ukuphuma okuphezulu. Lezi zinhlelo zingacubungula amakhulu noma izinkulungwane zezikhwama ngehora ngaphandle kokuphazamisa ukunemba.

Imishini enesivinini esikhulu, njengezikali ze-multihead kanye nezinhlelo ze-VFFS, zibalulekile ekuphatheni ukukhiqizwa kwevolumu ephezulu ngenkathi kugcinwa ukunemba nesivinini.

Isibonelo, izikali zethu ze-multihead zinganikeza ukugcwaliswa okunembe kakhulu nokushesha kwezikhwama zokudla okulula, kukhuphule umthamo ngenkathi kuqinisekisa ukwabiwa komkhiqizo okungaguquki.

2. Izinhlobo zomkhiqizo kanye namafomethi okupakisha

Ukudla okulula okuhlukile kudinga izinhlobo ezahlukene zamasistimu okupakisha. Izinhlobonhlobo zomumo, osayizi, nobuthaka bemikhiqizo efana nama-chips, amantongomane, amaswidi, noma amabha egranola kunganquma ukuthi yiluphi uhlobo lomshini oludingayo.

Imikhiqizo Entekenteke: Ukudla okulula njengama-chips noma ama-crackers kudinga ukuphathwa ngokucophelela ukuze kugwenywe ukuphuka. Imishini eklanyelwe ukuphatha kahle ibalulekile, ikakhulukazi ekufakweni kwama-chips. Imishini yokugoqa okugelezayo noma imishini ye-VFFS eshintshwayo esheshayo ingasiza ekunciphiseni ukuphuka.

Imikhiqizo Eyinqwaba: Amasnaki afana namantongomane noma ama-cereal bar angantekenteke kangako angase adinge isistimu yokupakisha eqinile ekwazi ukuphatha amanani amakhulu ngaphandle kokuchitheka. Kulezi zimo, imishini yokugcwalisa ngobuningi iyisinqumo esihle kakhulu.

Impahla yokupakisha eklanyelwe ubuthaka kanye nosayizi wesnakhi sakho iqinisekisa ukuthi imikhiqizo yakho ipakishwe ngokucophelela, ilondoloza ikhwalithi nokubukeka kwayo.

Ukuqonda izinhlobo zemishini yokupakisha etholakalayo kubalulekile ekwenzeni isinqumo esinolwazi. Ngezansi eminye yemishini yokupakisha ukudla okulula esetshenziswa kakhulu:

1. Imishini Emile Yokugcwalisa Ifomu Lokufaka uphawu (VFFS).

Imishini ye-VFFS idume kakhulu ekufakweni kokudla okulula ngenxa yekhono layo lokudala izikhwama kusuka kumqulu wefilimu futhi igcwalise ngokuzenzakalelayo ngomkhiqizo. Le mishini ilungele ama-chips, ama-popcorn, amantongomane nokunye ukudla okulula okuhlukahlukene. Umshini usebenza ngokwenza isikhwama, usigcwalise ngomkhiqizo, uvale isikhwama, bese usisika ukuze wenze esinye.

Izinzuzo Eziyinhloko: Isivinini, ukusebenza kahle, nokuguquguquka.

Ukusetshenziswa Okuvamile: Okuvame ukusetshenziselwa ukupakisha ukudla okulula njengama-chips, ama-pretzels, i-granola, nokudla okulula okuyimpuphu.

2. Ama-Multihead Weighers

Izikali ze-Multihead ziyingxenye ebalulekile yemigqa yokukhiqiza ukudla okulula okusheshayo. Le mishini ikala imikhiqizo ngamakhanda amaningi ngesikhathi esisodwa, ihlanganisa idatha ukuze idale isisindo esinembe kakhulu sephakethe ngalinye. Zifaneleka kakhulu ekudleni okuncane, okuxekethile okufana namantongomane, uswidi, nezithelo ezomisiwe.

Izinzuzo Ezibalulekile: Ukunemba okuphezulu, izikhathi zomjikelezo osheshayo, futhi zinhle kakhulu ekufakweni kwezinto ezincane.

Ukusetshenziswa Okuvamile: Kusetshenziswa ngokuhambisana ne-VFFS noma imishini yokugoqa ukugeleza ukupakisha izinto ezincane zokudla okulula.

3. Imishini yokugoqa egelezayo

Imishini yokugoqa egelezayo yakhelwe imikhiqizo edinga ukupakishwa emgqeni oqhubekayo wefilimu. Le mishini ijwayele ukusetshenziselwa imikhiqizo efana nama-granola bar, ama-chocolate bar, namabhisikidi. Baziwa ngekhono labo lokupakisha imikhiqizo ngokushesha nangokuvikelekile, baqinisekise ukuthi umkhiqizo uhlala uphelele ngesikhathi sokuthutha.

Izinzuzo Eziyinhloko: Ifanele imikhiqizo emide, emise okwebha.

Ukusetshenziswa Okuvamile: Amabha e-Granola, amaswidi, namabhisikidi.

4. Abafaki becala kanye nama-Sealers

Ngemva kokuba ukudla okulula sekupakishwe ezikhwameni noma emabhokisini, kudingeka kulayishwe emakhathoni angaphandle ukuze kube lula ukubekeka nokuthunyelwa. Abakhi bekesi badala ngokuzenzakalela amabhokisi asuka kumashidi ayisicaba, kuyilapho amakesi etywina evala ngokuvikelekile amabhokisi ngeteyiphu noma ngeglu.

Izinzuzo Ezibalulekile: Yehlisa ukusebenza kwezandla futhi yandise ukusebenza kahle kokupakisha.

Ukusetshenziswa Okuvamile: Ukupakishwa kwebhokisi lemikhiqizo yokudla okulula njengama-crackers, amakhukhi, noma ama-chips.

Ngemuva kokuqonda izinhlobo zemishini, isinyathelo esilandelayo sithuthukisa wonke ulayini wokupakisha ukuze udale ukugeleza okungenamthungo kusuka emshinini owodwa kuya komunye.

1. Amasistimu okuthutha kanye nokuphatha impahla

Isistimu yokuthutha ethembekile ibalulekile ekuthutheni imikhiqizo engadlangadla isuka komunye umshini iye komunye ngaphandle kokuphazamiseka. Izithuthi zamabhakede, ama-incline conveyor, namaconveyor avundlile asiza ukwenza inqubo ibe lula futhi aqinisekise ukuthi ukudla okulula kulethwa kahle esiteshini sokupakisha ngasinye.

2. Ukupakishwa Kwekesi Okuzenzakalelayo kanye Nokufakwa Kwamaphepha

Kubakhiqizi bokudla okulula, ukwenza ngokuzenzakalela izinqubo zokuphela komugqa njengokupakishwa kwekesi nokunamathisela i-palletizing kubalulekile. Izifaki zekesi nezitywini zekesi ziphatha ukupakisha, kuyilapho amarobhothi afaka amaphalethi anesibopho sokupakisha amabhokisi agcwalisiwe kumaphalethi. Lokhu kunciphisa isidingo somsebenzi wezandla, kwandisa ukuphuma, futhi kuqinisekisa ukuthi ama-pallets apakishwe ngokulinganayo futhi apakishwe ngokuvikelekile.

Amasistimu okunamathisela okuzenzakalelayo, okuhlanganisa amarobhothi ephalethi, asiza ukunciphisa izindleko zabasebenzi ngenkathi enyusa isivinini nokunemba kokupakisha ukudla okulula kuma-pallets.

Isibonelo, elinye lamakhasimende ethu, umkhiqizi omkhulu wezibiliboco, lisebenzise irobhothi lethu le-parellet, isixazululo serobhothi le-palletizing futhi likwazile ukwehlisa izindleko zabo zokusebenza ngo-30% ngenkathi sikhuphula isivinini sokuguqa ngama-40%. Lokhu kubangele inqubo yokupakisha esheshayo futhi kwanciphisa ingozi yephutha lomuntu.

Ngenkathi kukhethwa okokusebenza okupakisha, kubalulekile ukuhlola inani lezindleko zobunikazi (TCO), ezihlanganisa ukutshalwa kwezimali kwangaphambili, ukunakekelwa okuqhubekayo, ukusetshenziswa kwamandla, nezingxenye ezishintshayo.

1. Ukuphumelela Kwamandla

Imishini eyonga amandla ayigcini nje ngokunciphisa izindleko zokusebenza kodwa futhi ifaka isandla emigomweni yokusimama. Imishini esebenzisa amandla amancane futhi enemiklamo enakekela kancane inganikeza ukonga okubalulekile ngokuhamba kwesikhathi.

2. Isondlo kanye Nokwesekwa

Ukugcina okokusebenza kwakho kubalulekile ukuqinisekisa ukuthi iyaqhubeka nokusebenza ngendlela esezingeni eliphezulu. Ukukhetha imishini kubakhiqizi abathembekile abanikeza ukwesekwa okuqinile kanye nokutholakala kwezingxenye ezisele kubalulekile ekuthembekeni kwesikhathi eside.

Izinto zokupakisha ezizenzakalelayo ezilungile zingaguqula umugqa wakho wokukhiqiza ukudla okulula. Ngokucabangela umthamo wakho wokukhiqiza, izinhlobo zomkhiqizo, nefomethi yokupakisha oyifunayo, ungakhetha imishini efaneleke kakhulu ezokala nebhizinisi lakho futhi iqinisekise imiphumela yekhwalithi ephezulu.

Kwa-Smart Weigh, sisebenza ngokukhethekile ekusizeni abakhiqizi bokudla okulula bahlanganise imishini yokupakisha esebenza kahle kakhulu eklanyelwe izidingo zabo ezithile. Kusukela ezilinganisweni zesivinini esikhulu ze-multihead kuya kumarobhothi azihambelayo, sinikeza uhla oluphelele lwezixazululo ezizokusiza ukuthi uhlale ngaphambi komncintiswano. Ngesipiliyoni sethu seminyaka engu-13 sembonini, sisebenzise ngempumelelo izixazululo zokupakisha zezinhlobo eziningi zokudla okulula emhlabeni jikelele, siqinisekisa ukuthi ukusebenza kwazo kusebenza kahle futhi kuyabiza.

Ngokutshala imali kuzisombululo zokuphakheja ezizenzakalelayo ezifanele, awugcini nje ngokuqondisa imisebenzi yakho kodwa futhi ufakazela esikhathini esizayo umugqa wakho wokukhiqiza ngokumelene nezidingo zemakethe eziguqukayo.

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