Nikeza imigqa yemishini yokupakisha enesisindo ezenzakalelayo kusukela ngo-2012
Ezweni elisheshayo lokupakisha, ukunemba kubaluleke kakhulu, ikakhulukazi ngomkhiqizo onjenge-turmeric powder. Lesi sinongo, esihlonishwa ngezinzuzo zaso zokupheka nezokwelapha, sidinga ukupakisha okunembile ukuze silondoloze ikhwalithi kanye nokuvumelana kwaso. Kodwa umshini wokupakisha i-turmeric powder uqinisekisa kanjani ukunemba ekulinganiseni? Lesi sihloko sigxila ezindleleni nasezicini zale mishini, siqokomisa indima yayo ebalulekile enqubweni yokupakisha.
Impuphu ye-turmeric iyinto eyinhloko emakhishini amaningi, ethandwa kakhulu ngombala wayo ogqamile, ukunambitheka, kanye nezinzuzo eziningi zezempilo. Ukuqinisekisa ukuthi lesi sinongo esiyigugu sipakishwe kahle kubalulekile kokubili kubakhiqizi nakubathengi. Lesi sihloko sihlola ukusebenza okuyinkimbinkimbi kwemishini yokupakisha i-turmeric powder nokuthi ifinyelela kanjani ukunemba kuyo yonke iphakethe.
Izinzwa Zokulinganisa Ezithuthukisiwe
Esinye sezingxenye ezibalulekile ekuqinisekiseni ukunemba ekulinganiseni i-turmeric powder ukusetshenziswa kwezinzwa zokulinganisa ezithuthukisiwe. Lezi zinzwa, ngokuvamile ezisuselwe ku-piezoelectric noma ku-strain gauge, zenzelwe ukubona ngisho nezinguquko ezincane kakhulu zesisindo. Ukunemba kwalezi zinzwa kubalulekile enkambisweni yokupakisha njengoba kuqinisekisa ukuthi iphakethe ngalinye liqukethe inani elifanele le-turmeric powder.
Izinzwa ze-piezoelectric zisebenza ngokuguqula ingcindezi yomshini ibe isignali kagesi. Lapho i-turmeric powder isatshalaliswa ephaketheni, ingcindezi ekhishwa yi-powder itholwa yi-sensor, bese ithumela isignali kagesi kumlawuli. Lesi signali siyacutshungulwa ukuze kutholakale isisindo se-powder.
Ngakolunye uhlangothi, izinzwa zokulinganisa ukucindezeleka zilinganisa ukuguquguquka (ukucindezeleka) kwento engaphansi komthwalo. Emshinini wokupakisha i-turmeric powder, i-strain gauge ilinganisa ukucindezeleka okubangelwa isisindo sempuphu. Lolu lwazi lusetshenziswa ukubala isisindo esiqondile sempuphu ephaketheni.
Lezi zinzwa zizwela kakhulu futhi zingabona ngisho nokwehluka okuncane kakhulu kwesisindo, ziqinisekise ukuthi iphakethe ngalinye lihlangabezana nesisindo esibekiwe ngokunembile. Ukulinganiswa kwalezi zinzwa kudlala indima ebalulekile futhi; ukulinganiswa okuvamile kuqinisekisa ukuthi izinzwa zigcina ukunemba kwazo ngokuhamba kwesikhathi, ziletha imiphumela ehambisanayo usuku nosuku.
Ukuhlanganiswa kwezinzwa ezithuthukisiwe akugcini nje ngokuthuthukisa ukunemba kokukala kodwa futhi kuthuthukisa ukusebenza kahle kwenqubo yokupakisha. Ngokuqinisekisa ukuthi iphakethe ngalinye liqukethe inani elifanele lempuphu ye-turmeric, abakhiqizi bangagcina ukulawulwa kwekhwalithi futhi banciphise imfucuza, okuholela ekugcineni ekongeni izindleko kanye nokwaneliseka kwamakhasimende.
Izinhlelo Zokulawula Ezizenzakalelayo
Imishini yokupakisha i-turmeric powder yesimanje ifakwe izinhlelo zokulawula ezizenzakalelayo eziyinkimbinkimbi ezidlala indima ebalulekile ekuqinisekiseni ukunemba kokupakisha. Lezi zinhlelo zenzelwe ukuphatha yonke inqubo yokusabalalisa, kusukela ekulinganiseni i-turmeric powder kuya ekugcwaliseni amaphakethe.
Uhlelo lokulawula oluzenzakalelayo lusebenzisa idatha evela ezinzwa zokulinganisa ukwenza izinguquko zesikhathi sangempela ngesikhathi senqubo yokupakisha. Isibonelo, uma inzwa ithola ukuthi iphakethe aligcwaliswanga ngokwanele, uhlelo lokulawula luzolungisa i-dispenser ukuze ingeze ufulawa owengeziwe kuze kube yilapho kufinyelelwa isisindo esifanele. Ngakolunye uhlangothi, uma iphakethe ligcwaliswe ngokweqile, uhlelo luzonciphisa inani lempuphu ekhishwayo.
Lokhu kulungiswa kwesikhathi sangempela kwenziwa kube nokwenzeka ngokusebenzisa ama-algorithms athuthukile kanye namasu okufunda komshini. Uhlelo lokulawula luhlala lufunda kudatha yangaphambilini futhi luthuthukisa ukunemba kwalo ngokuhamba kwesikhathi. Leli zinga lokuzenzakalela linciphisa ukungenelela kwabantu, okunciphisa ubungozi bamaphutha kanye nokungahambisani enkambisweni yokupakisha.
Ngaphezu kwalokho, izinhlelo zokulawula ezenzakalelayo zivumela imishini ukuthi isebenze ngesivinini esiphezulu ngaphandle kokuphazamisa ukunemba. Lokhu kubaluleke kakhulu ezindaweni zokukhiqiza ezinkulu lapho ukusebenza kahle nokukhiqiza kubalulekile khona. Ngokuzenzakalela inqubo yokulinganisa nokupakisha, abakhiqizi bangafinyelela ukuphumelela okuphezulu ngenkathi begcina ikhwalithi kanye nokufana kwephakethe ngalinye.
Ukuhlanganiswa kwezinhlelo zokulawula ezenzakalelayo nakho kwenza kube lula ukulandelela nokugcina amarekhodi kangcono. Uhlelo lungabhala idatha yephakethe ngalinye, kufaka phakathi ukulinganiswa kwesisindo kanye nokulungiswa okwenziwe ngesikhathi senqubo yokupakisha. Le datha ingabuyekezwa futhi ihlaziywe ukuze kutholakale noma yiziphi izitayela noma izinkinga, okuvumela abakhiqizi ukuthi bathathe izinyathelo zokulungisa futhi bathuthukise izinqubo zabo njalo.
Izindlela Zokusabalalisa Ngokunembile
Ukunemba kwemishini yokupakisha i-turmeric powder nakho kuthonywa kakhulu izindlela zokusabalalisa ngokunemba. Lezi zindlela zenzelwe ukulawula ukugeleza kwe-turmeric powder nokuqinisekisa ukuthi inani eliqondile likhishwa ephaketheni ngalinye.
Kunezinhlobo ezahlukene zezindlela zokusabalalisa ezisetshenziswa emishinini yokupakisha, kufaka phakathi ama-auger fillers, ama-vibratory feeders, kanye nama-volumetric dispensers. Ngayinye yalezi zindlela inezinzuzo zayo futhi ikhethwa ngokusekelwe ezidingweni ezithile zomkhiqizo kanye nenqubo yokupakisha.
Ama-Auger filler asetshenziswa kabanzi emikhiqizweni ewumpuphu njenge-turmeric powder. Aqukethe isikulufu esijikelezayo (i-auger) esihambisa i-powder kusuka ku-hopper siye ku-chute yokukhipha. Ijubane lokujikeleza kwe-auger lingalawulwa ngokunembile ukuqinisekisa ukuthi inani elifanele le-powder likhishwa ephaketheni ngalinye. Ama-Auger filler aziwa ngokunemba kwawo kanye nokungaguquguquki kwawo, okwenza kube ukukhetha okuhle kakhulu kokupakisha i-turmeric powder.
Ama-feeder adlidlizayo asebenzisa ama-vibrating ukuhambisa i-powder kusuka ku-hopper iye ku-chute yokukhipha. Imvamisa kanye nobukhulu bokudlidliza kungalungiswa ukuze kulawulwe ukugeleza kwe-powder futhi kufezwe isisindo esifunekayo. Ama-feeder adlidlizayo asebenza kahle kakhulu emikhiqizweni egeleza kalula futhi enosayizi wezinhlayiya ezifanayo.
Abasabalalisi bevolumu balinganisa ivolumu yempuphu kunesisindo. Nakuba le ndlela ingaba nembambo emikhiqizweni enobuningi obufanayo kanye nosayizi wezinhlayiya, ingase ingabi nembambo yempuphu ye-turmeric, engaba nokuguquguquka kobuningi.
Ukukhetha indlela yokukhipha kuncike ezintweni ezahlukahlukene, okuhlanganisa uhlobo lwempuphu ye-turmeric, isivinini esifunekayo senqubo yokupakisha, kanye nezinga lokunemba elidingekayo. Kungakhathaliseki ukuthi iyiphi indlela esetshenziswayo, isihluthulelo ukuqinisekisa ukuthi ilinganisiwe futhi igcinwa kahle ukuze ilethe imiphumela ehambisanayo nenembile.
Ukuqapha Kwesikhathi Sangempela kanye Nezihibe Zempendulo
Ukuze kugcinwe amazinga aphezulu okunemba enkambisweni yokulinganisa, imishini yokupakisha i-turmeric powder ifakwe ukuqapha kwesikhathi sangempela kanye nezihibe zempendulo. Lezi zinhlelo ziqapha njalo isisindo sempuphu ekhishwayo futhi zinikeze impendulo esheshayo ohlelweni lokulawula.
Ukuqapha ngesikhathi sangempela kuhilela ukusetshenziswa kwezinzwa namakhamera ukuze kuthathwe idatha nezithombe zenqubo yokupakisha. Le datha bese icutshungulwa futhi ihlaziywe ukuze kutholakale noma yikuphi ukuphambuka esisindweni esifunwayo. Uma kutholakala noma yikuphi ukungafani, i-feedback loop ibangela ngokushesha ukulungiswa kwendlela yokusabalalisa ukuze kulungiswe isisindo.
Isibonelo, uma uhlelo lokuqapha luthola ukuthi iphakethe liyagcwaliswa ngokweqile, luzothumela isignali ohlelweni lokulawula ukuze kuncishiswe inani lempuphu ekhishwayo. Ngokufanayo, uma iphakethe lingagcwaliswanga ngokwanele, uhlelo luzolungisa i-dispenser ukuze kufakwe impuphu eyengeziwe. Lokhu kulungiswa kwesikhathi sangempela kuqinisekisa ukuthi iphakethe ngalinye lihlangabezana nesisindo esibekiwe ngokunembile.
Ama-feedback loops nawo adlala indima ebalulekile ekugcineni ukuhambisana kwenqubo yokupakisha. Ngokuqapha nokulungisa njalo indlela yokusabalalisa, uhlelo lungakhokhela noma yikuphi ukushintshashintsha kokugeleza kwempuphu noma izinguquko ezimweni zemvelo, njengokushisa nomswakama. Lokhu kusiza ukugcina ikhwalithi kanye nokufana kwephakethe ngalinye.
Ngaphezu kwalokho, ukuqapha ngesikhathi sangempela kanye nezimbobo zokuphendula kuvumela ukutholakala kusenesikhathi kwezinkinga ezingaba khona, njengokuvinjelwa emshinini wokukhipha noma amaphutha ezinzwa zokulinganisa. Ngokubona nokulungisa lezi zinkinga ngokushesha, abakhiqizi banganciphisa isikhathi sokungasebenzi futhi baqinisekise ukusebenza kahle komshini wokupakisha.
Izinqubo Zokulawula Ikhwalithi Nokulinganisa
Ukuqinisekisa ukunemba enkambisweni yokulinganisa kuhilela nezinqubo zokulawula ikhwalithi eziqinile kanye nokulinganisa. Lezi zinqubo zenzelwe ukugcina ukusebenza nokunemba kwemishini yokupakisha ngokuhamba kwesikhathi.
Ukulawulwa kwekhwalithi kuqala ngokukhethwa kwezingxenye nezinto ezisezingeni eliphezulu zomshini wokupakisha. Ingxenye ngayinye, kusukela ezinzwa zokulinganisa kuya ezindleleni zokusabalalisa, ihlolwa ngokucophelela futhi ihlolwe ukuqinisekisa ukuthi ihlangabezana nezindinganiso ezidingekayo. Lokhu kunakwa kwemininingwane kusiza ukunciphisa ingozi yamaphutha kanye nokungasebenzi kahle ngesikhathi senqubo yokupakisha.
Ukulinganisa njalo kubalulekile ukuze kugcinwe ukunemba kwezinzwa zokukala kanye nezindlela zokusabalalisa. Ukulinganisa kuhilela ukuqhathanisa izilinganiso ezithathwe izinzwa kanye nezihlinzeki ngezindinganiso ezaziwayo nokwenza izinguquko ezidingekayo ukuze kuqedwe noma yikuphi ukungafani. Lokhu kuqinisekisa ukuthi umshini wokupakisha uyaqhubeka nokuletha imiphumela enembile nehambisanayo ngokuhamba kwesikhathi.
Ngaphezu kokulinganisa, kwenziwa ukulungiswa okuvamile kanye nokuhlolwa ukuze kutholakale futhi kuxazululwe noma yikuphi ukuguguleka noma izinkinga ezingaba khona ngomshini. Lokhu kuhlanganisa ukuhlola ukuvinjelwa emshinini wokukhipha amanzi, ukuhlola izinzwa ukuze kutholakale noma yiziphi izimpawu zomonakalo, kanye nokuqinisekisa ukuthi zonke izingxenye zihlanzekile futhi zisesimweni esihle sokusebenza.
Abakhiqizi baphinde basebenzise ukuhlolwa kokulawula ikhwalithi ezigabeni ezahlukene zenqubo yokupakisha. Lokhu kuhlanganisa ukusampula okungahleliwe kanye nokulinganisa amaphakethe ukuqinisekisa ukuthi ayahlangabezana nesisindo esibekiwe kanye nezindinganiso zekhwalithi. Noma yikuphi ukuphambuka esisindweni esifunekayo kuyaphenywa futhi kuthathwa izinyathelo zokulungisa ukuvimbela ukuphindaphinda.
Ngaphezu kwalokho, izinqubo zokulawula ikhwalithi zivame ukuhilela ukusetshenziswa kwamasu okulawula inqubo yezibalo (i-SPC). I-SPC ihilela ukuqoqa nokuhlaziya idatha evela enkambisweni yokupakisha ukuze kutholakale izitayela kanye nokwehluka. Le ndlela eqhutshwa idatha ivumela abakhiqizi ukuthi benze izinqumo ezinolwazi futhi basebenzise ukuthuthukiswa kwenqubo ukuze kuthuthukiswe ukunemba nokusebenza kahle komshini wokupakisha.
Ngamafuphi, ukuqinisekisa ukunemba ekulinganiseni i-turmeric powder kuhilela inhlanganisela yobuchwepheshe obuthuthukisiwe, izinhlelo zokulawula ezenzakalelayo, izindlela zokusabalalisa ngokunemba, ukuqapha ngesikhathi sangempela kanye nezihibe zempendulo, kanye nezinqubo zokulawula ikhwalithi eziqinile kanye nokulinganisa. Lezi zinto zisebenza ndawonye ukuletha imiphumela enembile nehambisanayo, ukuqinisekisa ukuthi iphakethe ngalinye le-turmeric powder lihlangabezana nezindinganiso ezifunwayo.
Ukunemba ekukaleni i-turmeric powder kubalulekile ekugcineni ikhwalithi yomkhiqizo, ukuhambisana, kanye nokwaneliseka kwamakhasimende. Ubuchwepheshe obuthuthukisiwe kanye nezinhlelo ezisetshenziswa emishinini yokupakisha yesimanje zidlala indima ebalulekile ekufezeni lokhu kunemba. Kusukela ezinzwaneni zokulinganisa eziyinkimbinkimbi kanye nezinhlelo zokulawula ezenzakalelayo kuya ezindleleni zokusabalalisa ngokunembile kanye nokuqapha ngesikhathi sangempela, ingxenye ngayinye yenzelwe ukuletha imiphumela ethembekile nenembile.
Njengoba izidingo zokusebenza kahle, ikhwalithi, kanye nokulandelela ziqhubeka nokukhula embonini yokupakisha, abakhiqizi batshala imali emishinini yokupakisha yesimanje ehlanganisa izinto ezintsha zakamuva kanye nemikhuba emihle kakhulu. Ngokwenza kanjalo, bangaqinisekisa ukuthi imikhiqizo yabo ihlangabezana nezindinganiso eziphakeme kakhulu futhi ihlala incintisana emakethe.
Ekuphetheni, ukukala okunembile kwempuphu ye-turmeric emishinini yokupakisha kufezwa ngokuhlanganiswa kobuchwepheshe obuthuthukisiwe, izinhlelo ezenzakalelayo, kanye nezinqubo zokulawula ikhwalithi eziqinile. Lezi zinto zisebenza ngokuvumelana ukuze zilethe imiphumela enembile nehambisanayo, ziqinisekisa ukuthi iphakethe ngalinye lempuphu ye-turmeric lihlangabezana nesisindo esibekiwe kanye namazinga ekhwalithi. Njengoba ubuchwepheshe buqhubeka nokuthuthuka, singalindela intuthuko enkulu nakakhulu ekunembeni nasekusebenzeni kahle kwemishini yokupakisha, okuthuthukisa ikhwalithi kanye nokusimama kwemikhiqizo epakishiwe.
.Isixhumanisi Esisheshayo
Umshini Wokupakisha