Ukukhethwa komenzi womatshini we-VFFS ofanelekileyo akuchaphazeli kuphela ukunikezelwa kwezixhobo. Kuchaphazela isantya sokupakisha, umgangatho wokuvala, iindleko zokugcinwa kunye nokusebenza komgca wakho kwixesha elide. Umntu oza kuthengisa ngexabiso eliphantsi unokubonelela ngexabiso elihle kodwa ukungathembeki komatshini okanye inkonzo encinci kunokubangela iindleko ezinkulu kwixesha elizayo.
Yiyo loo nto amashishini kufuneka ahlole abavelisi ngononophelo endaweni yokuthelekisa iinkcukacha ezisisiseko kuphela. Iinkqubo ze-VFFS zisetyenziswa kumashishini amaninzi kuba zinamandla okwenza, ukuzalisa nokuvala ibhegi yomqamelo, ibhegi ye-gusset, ibhegi ye-quad kwinkqubo enye. Nangona kunjalo, ayinguye wonke umthengisi onomgangatho ofanayo wobunjineli, ubuchule bokusetyenziswa, kunye noncedo.
Esi sikhokelo sichaza indlela yokuvavanya abavelisi bomatshini bokugcwalisa iiseyile ezimile okwe-vertical, into omawuyithelekise, indlela ababoneleli behlabathi kunye nabengingqi abahluke ngayo kunye neempazamo ekufuneka abathengi baziphephe. Qhubeka ufunda ukuze ufunde okungakumbi.
Umatshini wokupakisha we-VFFS wenza ingxowa ngefilimu eqengqelekayo, uyizalise ngemveliso, kwaye uyivale ngomjikelo omnye ozenzekelayo. Olu yilo luxhasa ukupakisha okusebenzayo kumashishini afuna isantya, umgangatho wengxowa ohambelanayo, kunye nokuphathwa ngesandla okuncitshisiweyo. Ngenxa yokuba inkqubo idibanisa imisebenzi emininzi kumgca omnye, umgangatho womthengisi ubaluleke kakhulu.
Abavelisi bokutya basebenzisa iinkqubo zoomatshini bokupakisha be-VFFS abaneentloko ezininzi okanye i-auger filler kwiimveliso ezifuna ukulinganisa ngokuchanekileyo, ukwenza iingxowa, ukuzalisa, ukuvala okucocekileyo, kunye nokukhupha iingxowa ezizinzileyo. Izicelo eziqhelekileyo ziquka:
Kwiphakheji yokutya, uyilo lomatshini kufuneka luhambelane nendlela esebenza ngayo imveliso. Iimveliso ezihamba ngokukhululekileyo, izinto ezibuthathaka, kunye neempuphu ezicolekileyo zonke zifuna izisombululo ezahlukeneyo zokutya nezokugcwalisa.
Iinkqubo ze-VFFS zixhaphakile nakwiindawo ezingezizo zokutya apho ukusebenza kakuhle kokupakisha kunye nokuphindaphinda kubalulekile. Ezi zicelo ziquka:
Kule macandelo, umenzi womatshini wokupakisha we-VFFS ofanelekileyo kufuneka aqonde kungekuphela nje ukwakheka kwengxowa, kodwa nendlela izixhobo ezahlukeneyo, amanqanaba othuli, okanye ukuziphatha kolwelo okuchaphazela ngayo ukusebenza komatshini.
Umthengisi onika ixabiso eliphantsi akangoyena ungcono ngoku. Umthengisi olungileyo unika izixhobo ezisemgangathweni, inkxaso yobunjineli esebenzayo kunye nezisombululo eziya kufanela iimfuno zakho zokwenyani zemveliso.
Qala ngokuphonononga ubude bexesha umenzi ebesebenza ngeenkqubo zokupakisha ze-VFFS kunye nokuqhelana kwazo nohlobo lwemveliso yakho. Amava nawo abalulekile kuba imiba yokupakisha idla ngokunxulumene nokusetyenziswa. Umthengisi osebenze ngekofu, iipowders, ukutya okukhenkcezisiweyo okanye isepha uya kuba nethuba elingakumbi lokucebisa ngenkqubo yokutya efanelekileyo, ulungiselelo lokuvala kunye nolwakhiwo lwefilimu.
Buza imibuzo eluncedo efana nale:
Umgca womatshini we-VFFS kufuneka usebenze rhoqo, ungapheleli nje ekubukekeni kakuhle ngexesha lomboniso. Hlaziya ukusebenza ngokwemiqathango:
Abavelisi boomatshini be-VFFS abathembekileyo kufuneka bakwazi ukuchaza indlela oomatshini babo abagcina ngayo ukusebenza phantsi kweemeko zokwenyani zemveliso, ingakumbi ngexesha elide.
Iziqinisekiso azisisiqinisekiso sokusebenza ngokugqibeleleyo, kodwa zibonisa ukuba umenzi ulandela imigangatho yomgangatho kunye nemveliso esele imiselwe. Oku kukhulu ngakumbi kwimeko yokutya okanye amashishini alawulwayo. Ukunciphisa umngcipheko wexesha elide kunokufezekiswa ngeziqinisekiso, umgangatho wezixhobo kunye noxwebhu lwerekhodi lolawulo lomgangatho.
Oomatshini abaqhelekileyo abasoloko behambelana neemfuno zokwenyani zokupakisha. Ukuhamba kwemveliso, isitayile sengxowa, uhlobo lwefilimu, kunye neethagethi zemveliso zihlala zifuna uhlengahlengiso. Yiyo loo nto ukwenza ngokwezifiso kubalulekile. Umthengisi onobuchule kufuneka akwazi ukutshintsha:
Le yindawo apho abathengi abaninzi bengayinaki ixabiso lokusebenza nabavelisi boomatshini bokutywina abanamava.
Umgangatho wenkxaso uhlala ugqiba ukuba umatshini uhlala uvelisa na emva kokufakwa. Ngaphambi kokuba uthenge, jonga:
Umatshini uluncedo kuphela njengenkxaso esemva kwawo.
Ngaphambi kokuba uqhagamshelane nababoneleli, misela ubungakanani bemveliso yakho, ukuhamba kwayo, kunye namanqanaba okufuma. Kwiphakheji yesepha, chaza ukuba le nto iyabola okanye ifuna indawo enganyangekiyo eluthulini (umgangatho we-IP65) ukukhusela izixhobo ze-elektroniki.
Buza malunga nokuchaneka ngokupheleleyo kwendlela yokulinganisa. Cela idatha malunga namaxabiso "okunika" ubungakanani besikhwama sakho. Umenzi onikezela ngokuchaneka kwe-± 0.5% - ± 1% kwimibhobho okanye ulwelo luphawu lomgangatho wemveliso lokuthengwa kwe-B2B.
Hlola isakhelo somatshini kunye neendawo zoqhagamshelwano. Qinisekisa ukuba zisebenzisa i-SUS304 okanye i-SUS316 stainless steel. Jonga iindawo ezibizwa ngegama lophawu (umz., i-Siemens PLC, i-Schneider Electric, i-SMC Pneumatics) ukuqinisekisa ukufumaneka kweendawo ezingasetyenziswayo ixesha elide kunye nenkxaso yehlabathi.
Musa ukujonga nje iiBags eziphezulu ngoMzuzu (BPM). Cela "iStable Running Speed" apho umatshini ugcina ukuthembeka kwe-100% yokutywina. Umenzi osemgangathweni ophezulu uya kubonelela nge-speed curve xa kuthelekiswa nobukhulu obahlukeneyo befilimu kunye nobukhulu beebhegi.
Abavelisi abaphumeleleyo bavumela i-FAT isebenzisa imveliso yakho yokwenyani kunye nefilimu. Ngexesha lovavanyo, jonga ukuhambelana kwe-Vertical and Horizontal Sealing, ukulula kokulandelela ifilimu, kunye nokuphendula kwe-HMI (Human-Machine Interface).
Qinisekisa iziseko zabo zenkxaso yobugcisa. Cela uLuhlu lweeNdawo eziNcedisiweyo kunye neendleko zokugcinwa konyaka. Beka phambili abavelisi ababonelela ngezakhono zokuxilonga ezikude kwaye baneenjineli zenkonzo zasekuhlaleni okanye iinkqubo zokuthumela ngokukhawuleza kwiindawo ezigugileyo.
Ababoneleli behlabathi kunye nabasekuhlaleni bathelekiswa ngabathengi abaninzi ngaphandle kokuqonda ngokupheleleyo urhwebo. Isigqibo kufuneka senziwe ngokuxhomekeke kwiimfuno zemveliso, iindleko, ukusabela kunye nobunzima bobuchwephesha.
Ababoneleli behlabathi jikelele badla ngokuthandwa kakhulu kwiimfuno zokupakisha ezinzima nezisebenza kakuhle.
Amandla aphambili aquka:
Nangona benamandla, abathengisi behlabathi banokuba neengxaki ezithile zokusebenza.
Imida eqhelekileyo ibandakanya:
Ababoneleli basekuhlaleni banokubonelela ngeenzuzo ezisebenzayo, ingakumbi kwiindlela ezilula zokupakisha.
Iingenelo eziphambili ziquka:
Nangona kunjalo, abavelisi basekuhlaleni banokuba nemida ekusingatheni iimfuno eziphambili okanye ezizodwa.
Iingxaki eziqhelekileyo ziquka:
Isichazi-magama sokuthelekisa | Abavelisi beHlabathi (iNqanaba 1) | Abavelisi basekuhlaleni (Abavelayo) |
Ubuchwepheshe kunye noVuselelo | Iimpawu ze-R&D eziphezulu ezifana nokunyakaza okuqhubekayo kunye nokugcinwa kwangaphambili okuqhutywa yi-AI. | Itekhnoloji eqhelekileyo; igxile kwintshukumo eyenzeka ngamaxesha athile kunye noyilo oluqinisekisiweyo loomatshini. |
Umgangatho wokwakha | I-metallurgy egqwesileyo (SUS316); izixhobo ezenziwe ngobuchule obuchanekileyo ukuze zisetyenziswe nzima iiyure ezingama-24 ngosuku, iintsuku ezisixhenxe ngeveki. | I-SUS304 yodidi lwemizi-mveliso; ifanelekile kwiishifti zemihla ngemihla zeeyure ezisi-8 ukuya kwezili-16 kunye nemijikelo yokunxiba eqhelekileyo. |
Ukuchaneka Okupheleleyo | Ukunyamezelana okungqongqo kakhulu ( ±0.2% − 0.5%) ngokusebenzisa i-servo-integration ephucukileyo. | Ukuchaneka okuqhelekileyo ( ±1% − 2%); ixhomekeke kakhulu kwiinkqubo zokulinganisa zamaqela esithathu. |
Utyalo-mali lokuqala | Inkcitho Ephezulu Yemali (CAPEX); idla ngokubiza ngaphezulu kathathu ukuya kahlanu kuneendlela zasekuhlaleni. | Ayinamali ingako; ayinamqobo wokungena kwii-SME okanye kwiimveliso ezintsha. |
Ixesha lokukhokhela | Ixesha elide (iinyanga ezi-4 ukuya kwezi-8) ngenxa yokwenziwa ngokwezifiso okuntsonkothileyo kunye nokuhanjiswa kwezinto kwihlabathi liphela. | Imfutshane (iinyanga ezi-2 ukuya kwezi-4); impendulo ekhawulezayo kwiindlela ezisemgangathweni kunye nokuthunyelwa kwempahla ekhaya. |
Izixhobo kunye neNkonzo | Iinethiwekhi zeenkonzo zehlabathi; iinxalenye ezisemgangathweni ziyafumaneka ngabasasazi bamazwe ngamazwe. | Inkxaso yendawo; ukuthunyelwa ngokukhawuleza kweengcali kodwa iinxalenye zisenokungabi nakho ukutshintshatshintshana kwihlabathi liphela. |
Ixabiso lilonke lobunini | Ixabiso eliphantsi lexesha elide ngenxa yexesha eliphantsi lokungasebenzi kunye nokusebenza kakuhle kwamandla. | Iindleko eziphantsi kwangaphambili kodwa zinokubakho iindleko ezingathanga ngqo eziphezulu (ixesha lokungasebenzi/inkunkuma yemveliso). |
Iingxaki ezininzi zokuthenga ziqala ngaphambi kokuba umatshini ufakwe. Eyona mpazamo ixhaphakileyo kukukhetha ngokusekelwe kwixabiso lodwa. Umatshini oxabiso liphantsi unokuba nexabiso eliphantsi ukuba udala ukungasebenzi kakuhle kokuvala, ukuzaliswa okungazinzanga, okanye ixesha lokungasebenzi rhoqo.
Ezinye iimpazamo eziqhelekileyo ziquka:
Enye impazamo enkulu kukungacingi ngaphaya komthamo weodolo yangoku. Umatshini kufuneka uxhase iimfuno zangoku, kodwa kufuneka uvumele indawo yokukhula, utshintsho kwiipakethe, kunye nokuzisebenzela ngcono kamva.
Ukukhetha umthengisi womatshini we-VFFS kukukhetha ukuthembeka kwemveliso yexesha elide. Umenzi ofanelekileyo kukunceda ugcine imveliso izinzile, uphucule umgangatho wesikhwama, kwaye unciphise iingxaki zokusebenza ezicothisa isantya somgca.
Kumashishini athelekisa abavelisi bomatshini bokugcwalisa iifom ezithe nkqo, iSmart Weigh inika ithuba elinamandla ngobunjineli obujolise kwizicelo. Le nkampani sele ifake iinkqubo zokupakisha ezingaphezu kwama-2,000 ukusukela ngo-2012 kwaye ibisoloko isebenzisana nabavelisi bokutya nabangengabo abokutya abafuna ukuzithemba ekusebenzeni okuthembekileyo kwe-VFFS. Sikwabonelela ngezisombululo ezenzelwe uhlobo lwemveliso kunye nefomathi yesikhwama kunye neenjongo zokwenza izinto ngokuzenzekelayo, nto leyo ebalulekileyo apho oomatshini abaqhelekileyo banganelanga.
Ngelixa uvavanya ababoneleli ngomgca omtsha okanye utshintsha inkqubo engasebenzi kakuhle, jonga izisombululo zokupakisha ze-VFFS ezinikezelwa yiSmart Weigh okanye ucele iqela ukuba likucebise ngomatshini ngokweemfuno zakho zokupakisha.
Impendulo: Izinto ezibalulekileyo ekufuneka ziqwalaselwe ngamava okusebenzisa, ukuthembeka komatshini, ubuchule bokwenza ngokwezifiso, umgangatho womgangatho kunye neenkonzo zokuthengisa emva kokuthengisa.
Impendulo: Akunjalo rhoqo. Ababoneleli behlabathi lonke banokubonelela ngobuchule obubanzi kunye nobunjineli obuphambili, ngelixa ababoneleli bengingqi banokubonelela ngonxibelelwano olukhawulezayo kunye nokufikelela lula kwenkonzo.
Impendulo: Ababoneleli kufuneka bayazi uhlobo lwemveliso yakho kunye nendlela esebenza ngayo, uluhlu lobunzima bokugcwalisa, isantya sokukhupha esifunekayo kwiingxowa ngomzuzu, uhlobo lwengxowa olukhethwayo, izinto zefilimu, kunye nazo naziphi na iimfuno zococeko okanye zomthetho.
Impendulo : Kwizicelo zokutya, khangela uphawu lwe-CE, isiqinisekiso solawulo lomgangatho we-ISO 9001, kunye nokuthobela imigangatho efanelekileyo yezinto zokunxibelelana kokutya. Izicelo zamayeza okanye izongezo zinokongeza ukufuna ukuthotyelwa kwezikhokelo ze-GMP.
Impendulo: Amaxabiso oomatshini be-VFFS aqala kwi-$10,000 ukuya kwi-$30,000 kwiimodeli ezikwinqanaba lokuqala, ngelixa iinkqubo zoshishino ezikhawulezayo nezizenzekelayo ngokupheleleyo zihlala zibiza phakathi kwe-$50,000 kunye ne-$150,000, kuxhomekeke kulwakhiwo kunye netekhnoloji yokulinganisa.
I-Smart Weight yinkokheli yehlabathi kwiinkqubo zokupakisha ezichanekileyo nezihlanganisiweyo, ezithembeke ngabathengi abangaphezu kwe-1,000 kunye nemigca yokupakisha engaphezu kwe-2,000 kwihlabathi liphela. Ngenkxaso yasekuhlaleni e- Indonesia, eYurophu, e-USA nase-UAE , sinikezela ngezisombululo zemigca yokupakisha ejikajikayo ukusuka ekutyiseni ukuya ekufakeni iipalethi.
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