Isikhokelo esipheleleyo sokuthenga somatshini wokupakisha iSachet

Ukupakisha ipakethe yesachet kuthandwa ngenxa yokuba kulula ukuyiphatha kunye nokulawula ukuphakelwa kwayo. Amashishini okwamkela iindwendwe, ingakumbi amakhonkco okutya okukhawulezayo, akhetha ukupakisha ipakethe yesachet kwiisosi zawo kuba kulula ukulawula ubungakanani besachet esisasazwayo ngomntu ngamnye. Kulula ukuyifaka kwiingxowa zokuhambisa ngaphandle koloyiko lokuchitheka okanye ukuvuza.

Umatshini wokupakisha i-sachet ngowona mdlali uphambili kwimveliso yawo. Amashishini afuna ukusebenzisa imakethi enkulu yokupakisha i-sachet kufuneka aqwalasele lo matshini njengotyalo-mali olucwangcisiweyo. Avelisa iziphumo eziphindaphindwayo kakhulu esebenzisa inkqubo enobuchule yokuzenzekela. Asebenzisa imiqulu yefilimu eguquguqukayo aze ayiguqule ibe ziingxowa ezingangeni moya. Ngokusebenzisa ukuzenzekela, i-sachet nganye inobukhulu obuchanekileyo kunye nemveliso echanekileyo ngaphakathi.

Isikhokelo sethu senzelwe ukuba sibe yindawo yolwazi olufumaneka kuyo yonke indawo umatshini wokupakisha isachet s. Iza kuchaza umatshini ngokwawo, iintlobo zawo, izinto ezibalulekileyo ekufuneka ziqwalaselwe ngohlobo lwemveliso kubanini bamashishini, izalathisi zokusebenza, kunye neendleko zizonke zobunini.

Yintoni umatshini wokupakisha iipakethi?

✔ Inkcazo kunye nemisebenzi ephambili

Umatshini wokuzalisa isachet sisixhobo esikhulu esisebenza kwimizi-mveliso esinokwenza imisebenzi emininzi. Ezi zihlala zifumaneka ngendlela edibeneyo edala, ilayishe imveliso ize ivale iipakethi. Ivula amaphepha amade amile okwesipoko ngokuwatsala phezu kwesilinda ethile yesinyithi esebenza njengetyhubhu yokwenza. Emva koko umatshini usebenzisa ubushushu kunye noxinzelelo ukuvala isipoko kwaye wenze izitywino ezithe nkqo nezithe tye.

Iintlobo eziqhelekileyo zeentlobo zeepakethi zii-seal ezinamacala amathathu okanye amane. Ezi seal zigcina imveliso ikhuselekile kumswakama, ioksijini kunye nokukhanya. Ii-seal ezinamacala amane zihlala ixesha elide kwaye zibukeka zintle xa zithelekiswa neebhegi zepillow eziqhelekileyo.

✔ Abaqhubi beMarike boKwamkelwa kweeSachet

Kwimarike ekhuphisanayo, ukubonelela abathengi ngesisombululo esincinci nesilula ukusiphatha kutsala ingqalelo yabo. Ezi sachets zisebenzisa izinto ezingaphantsi ngama-70% kunezikhongozeli eziqinileyo. Ubungakanani bezinto kunye nobunzima kunciphisa kakhulu iindleko zothutho kunye neendawo zokugcina izinto. Ezi zithandwa kakhulu kwizisombululo zokufunxa amanzi kunye nezondlo ezisetyenziswa kanye.

Iintlobo zeeMashini zokuPakisha iiSachet

▶ Itywina Lokugcwalisa Ifomu Elime nkqo (VFFS)

Ii-VFFS ziinkampani ezibonelela ngezisombululo zokupakisha iipakethe. Zincinci kwaye ziyakhawuleza kuyilo lwazo, zibonelela amashishini ngeempawu ezifunekayo ukuqinisekisa inzuzo kunye ne-ROI efanelekileyo. Zenzelwe ukuphatha iipowders ezihamba ngokukhululekileyo kunye neegranules. Ngokwesiqhelo, izinga lemveliso yazo liphakathi kweengxowa ezingama -40 kunye nama-200 ngomzuzu. Ziyila ukupakisha ngokwazo, ngoko ke zifuna abalawuli bobushushu abanobuchule abagcina ±3°C ngokuchanekileyo. Ulwakhiwo lwabo oludumileyo luseto lweendlela ezimbini ze-VFFS. Yonyusa imveliso ngaphandle kokufuna indawo eyongezelelweyo. Iindlela ezimbini ezizimeleyo zingaphakathi komatshini omnye kuphela.

▶ Iinkqubo zeendlela ezininzi

Ukuze imveliso iphume kakhulu, enokufikelela kwiisachethi ezili-1,000 ngomzuzu, udinga oomatshini abanemizila emininzi. Banokusebenzisa imigca emi-4 ukuya kwengama-20 ehambelanayo ngaxeshanye. Ezi ziphindaphinda izinto zomthamo wemveliso ngelixa zigcina uyilo lufana ngomatshini omnye. Ezi zilungele izinto ezifunwa kakhulu njengezinti zeswekile kunye neesachethi zetyuwa. Ziza neesensa zephotocell eziqinisekisa ukuba ilogo iprintiwe kanye apho ifanele ukuba khona, ngokulungelelaniswa okuhle kusetyenziswa iimpawu zokubhalisa ifilimu eziprintiweyo kwangaphambili. Zikwanayo nenkqubo yokuqhuba yemodyuli evumela abaqhubi ukuba balungise umgca ngamnye ngokwahlukeneyo. Oku kuqinisekisa ukuba inani elifanelekileyo lemveliso lingena kwiingxowa ngokuhambelana nangokuchaneka.

▶ Uyilo oluKhethekileyo

Uyilo olukhethekileyo olufana neepakethi zezinti kunye neepakethi ezinde ezenzelwe ukusetyenziswa kube kanye zilungele ikofu kunye neziselo zamandla. Umatshini owenza ezi zakhiwo zikhethekileyo, ngakumbi iipakethi zetriangle, uya uthandwa. Ipakethi yemveliso inika umtsalane okhethekileyo kwishelufu yokuthengisa. Aba matshini basebenzisa izixhobo ezenziwe ngokwezifiso ukuze zikhange abantwana.

Izinto Ezibalulekileyo Eziqwalaselwayo Ngokusekelwe Kuhlobo Lwemveliso

◆ Ubunjineli beeMpuphu kunye neeNgcambu eziNcinci

Ngaphambi kokuba ukhethe umatshini, kubalulekile ukuhlalutya uhlobo lwemveliso. Ukuba unemveliso ezinjengomgubo, cinga ngokusebenzisa ii-Auger Fillers ezichanekileyo . Zisebenzisa ubuchwepheshe obuphambili be-servo motor ukuqinisekisa ukuba imveliso engena kwisachet ifakwa ngokuchanekileyo kwe- ±1% . Ezi matshini zinokuphatha iipowders ezincinci ezifana neziqholo okanye i-matcha. Zihlala zidityaniswa neempawu eziphambili ezifana nenkqubo yokukhupha uthuli ukuthintela ungcoliseko lwezitywini.

Ezi matshini zinee -hopper ezivuleke ecaleni ezenziwe ngentsimbi engagqwaliyo. Zivumela abasebenzi ukuba bajonge ukuhamba komgubo ngaphandle kokuthintela ukutywinwa komoya ngaphakathi. Ngaphezu koko, ukongeza ii-hopper zokukhupha umoya kuthintela ukwakheka kweepokotho zomoya ngaphakathi kwimveliso. Ezi bhamuza zingenza umlinganiselo ungachaneki.

◆ Ukuphatha Izinto Ezimanzi, Iintlama, kunye neeGeli

Ukuze kuphathwe iimveliso ezixineneyo ezifana nebhotolo yamandongomane nobusi, kukho imfuneko yeempompo zepiston okanye iimpompo zelobe . Ziqinisekisa ukuba isixa esichanekileyo sikhutshwa kwisachet. Isitshixo sazo ngamandla ezinokuthi zisebenze ngawo kunye neentshukumo ezichanekileyo eziqinisekisa ukuba akukho mveliso inikwayo. Imihlathi eshushu yokutywina icinezela iingxowa ukuze kupakishwe ulwelo olukhulu. Ipakethe ihlala ivaliwe, kwaye akukho mveliso iphumayo.

Kwiimveliso ezinjalo, kucetyiswa ukuba ukhethe ezimelana nokugqwalaSUS316L intsimbi engatyiwayo. Zinokuguquguquka kakhulu kwaye ziyakwazi ukumelana neesosi ezineasidi kunye nezithambiso ezishushu zamakhemikhali.

◆ Ukulinganisa ngokuchanekileyo iinkozo kunye nezinto eziqinileyo

Ukuze ulinganise ubunzima ngokuchanekileyo, khetha ii-multihead weighers . Ziyimfuneko kakhulu kwizinto ezibuthathaka okanye ezingalinganiyo ezifana neelekese kunye nezidlo. Le ndlela ivumela ukulinganisa okupheleleyo ukuya kuthi ga kwi- ±1.5 Ukuba ufuna umatshini olula, khetha ii- volumetric cup fillers . Zizisombululo ezingabizi kakhulu kwiimveliso ezinee-granules ezifanayo, ezifana netyuwa nerayisi.

Ukuze uhambise imveliso ngaphandle kokubangela monakalo, sebenzisa ii-elevator ze-Z-bucket ezidityaniswe kwinkqubo. Isixhobo sokudlidliza sazisa indlela yokushukumisa kwipani yokutya yesachet, siqinisekisa ukuba imveliso ayigungqi kwaye iintshukumo zihlala zithambile.
Umatshini wokuPakisha iSachet应用场景图片>

Itheyibhile: Uthelekiso lweeNkqubo zokuzalisa uCore

Izalathisi zoBugcisa bokuSebenza

Ukuqinisekisa ukuba imveliso ivalwe ngokufanelekileyo, udinga umatshini onikezela ngeenkqubo zolawulo ezikrelekrele. Aba matshini banokuba nenkqubo ye-PLC ephucukileyo eqinisekisa ukuba zonke iiparameter zilungiselelwe ukugcina imveliso yesachet esemgangathweni. Bajonga ubukhulu bephepha kunye novakalelo lwemveliso ukuze bamisele ubushushu kunye noxinzelelo olufanelekileyo. Oomatshini abaphucukileyo basebenzisa ukutywinwa kwe-ultrasonic okunokuvala ipakethe nokuba kukho ulwelo olungcolileyo.

Ukuba sidibanisa ezi matshini nenkqubo edibeneyo ye-smart Industry 4.0, ukusebenza kakuhle kuya kwanda. Kuya kuvumela ukujonga ukusebenza kwezixhobo ngokubanzi (OEE) ngexesha langempela. Banokulandelela imisinga yemoto kwaye baqinisekise ukuba umqhubi unokukhetha ngokulula iiresiphi ngokusebenzisana kwe-HMI. Abasebenzi banokutshintsha iimveliso kwimizuzu eli-15 ngokuchukumisa nje amaxabiso amiselweyo kwisikrini sokuchukumisa. Ngelixa besebenzisa izinzwa ezisebenza nge-IoT, umatshini uya kuvelisa izilumkiso zokulungisa kwangaphambili ukuthintela ukungaphumeleli okubizayo koomatshini.

Iindleko ezipheleleyo zobunini kunye nohlalutyo lwe-ROI

Xa uthenga izixhobo ezifuna utyalo-mali olukhulu, kubalulekile ukulandelela iindleko zizonke zobunini. Inika umfanekiso wokwenyani weendleko zobunini bomatshini. Idla ngokuphindwe kabini ukuya kathathu kunexabiso lokuqala lokuthenga xa libalwa kwiminyaka emi-5. Nangona kunjalo, oomatshini abazisebenzelayo kakhulu baqala ukuzihlawula nge-ROI. Oku kudla ngokuba ziinyanga ezili-12 ukuya kwezili-18. Imbuyekezo ekhawulezileyo ibangelwa ikakhulu kukunciphisa iindleko ze-lanbor kunye nokunciphisa inkunkuma.

Imodeli esebenza kakuhle kakhulu evela kwiSmart Weigh inokugcina malunga ne-$12,000 ngonyaka epokothweni yenkampani ngokugcina umbane kuphela. Zifuna amandla aphantsi kakhulu xa kuthelekiswa neeyunithi ze-25kW ezifuna umbane.

Isiphelo

Ukushwankathela yonke ingxoxo njengomthengi ofuna umatshini wokupakisha isachet, qala ngokukhetha iintlobo ezifanelekileyo zomatshini, nokuba yi-VFFS okanye i-multi-lane. Qinisekisa ukuba isixhobo sokulinganisa sihambelana nohlobo lwemveliso oyifakayo kwisachet. Khetha i-SUS316L stainless steel ukuqinisekisa ukuba iyathotyelwa yi-FDA. Gxininisa kwiinkqubo ze-PLC ezinophawu ukuze ulawule kwangaphambili. Khetha i-ultrasonic sealing ukuqinisekisa ukuba itywinwe ngokufanelekileyo. Khangela i-Industry 4.0 yokujonga i-OEE.

Ukutyala imali kwizixhobo zobuchwepheshe obuphezulu kuqinisekisa i-ROI ephucukileyo. Ukusebenzisana nomvelisi ofana neSmart Weigh kuqinisekisa ukuba ufumana isisombululo esilungiselelwe ishishini lakho. Akuyi kufuneka ukhathazeke malunga nokuhambelana kwemveliso. Iqela lethu leengcali linokuqinisekisa ukuba unezixhobo ezifanelekileyo zenzuzo kunye nomgangatho wemveliso. Ukuze uphonononge ipotifoliyo enkulu yoomatshini bokupakisha iisachet, ndwendwela https://www.smartweighpack.com .

Ii-AQ ze- F

1. Yintoni umahluko phakathi koomatshini besachet be-VFFS kunye ne-HFFS?

I-Vertical Form-Fill-Seal (VFFS) yenza iingxowa ngokuthe nkqo kwaye zifanelekile kwiipowders, iigranules, kunye neemveliso ezihamba ngokukhululekileyo. Oomatshini be-Horizontal Form-Fill-Seal (HFFS) basebenza ngokuthe nkqo kwaye banokwenza iipokotshi ze-doypack ngefilimu eqengqelekayo, nto leyo eyenza zifaneleke kwiipakethi ezithe tyaba, iipokotshi ezimileyo, iimveliso zolwelo, okanye usetyenziso olufuna ukuzaliswa nokutywinwa okuzinzileyo ngakumbi.

2. Zichaneke kangakanani iimashini zokugcwalisa iisachet?

Ngokuxhomekeke kuhlobo lwendlela yokuzalisa, ukuchaneka kufikeleleka phakathi kwe-±0.1g ukuya kwi-±1%. Ii-Auger fillers kunye nee-multi-head weighers zikhetho ezifanelekileyo zokuphucula ukuzaliswa kwemveliso kunye nokunciphisa ukunikezelwa kwemveliso.

3. Ngaba umatshini omnye ungaziphatha zombini iipakethi ezingamanzi kunye nezomgubo?

Nangona iyunithi yokupakisha esisiseko ifana, kufuneka usebenzise iinkqubo zokugcwalisa ezitshintshanayo (i-auger endaweni yomgubo, ipompo endaweni yolwelo). Oomatshini be-modular bavumela olu kuguquguquka ngokulungiswa okuncinci.