Designed to modernize and optimize production, this fully automated solution integrates a high-precision 16-head multihead weigher with a vertical packing system, delivering unparalleled accuracy, speed, and reliability. Capable of producing up to 400 pillow bags per minute, this system is engineered to meet the demands of high-volume chip manufacturers while reducing labor and space requirements.
About Smart Weigh
Smart Package Beyond Expected
Smart Weigh is a global leader in high-precision weighing and integrated packaging systems, trusted by 1,000+ customers and 2,000+ packing lines worldwide. With local support in Indonesia, Europe, USA and UAE, we deliver turnkey packaging line solutions from feeding to palletizing.
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Smart Weigh's Unmanned Automatic Chips Packaging Machine System is designed to modernize and optimize your packaging operations. This system integrates a multihead weigher with a vertical packing system, ensuring precision, efficiency, and reliability while creating eye-catching pillow bags for chips. With 12 years of expertise, Smart Weigh delivers innovative, customized packaging solutions tailored to diverse production needs. From semi-automatic to fully automated systems, our machines combine advanced technology with scalable options to fit any budget. Supported by a global network, we provide seamless installation, training, and ongoing assistance to ensure peak performance and minimal downtime.
Below is a list of components for the Unmanned Automatic Chips Packaging Machine System:
Feed Conveyor: Incline conveyor for efficient feeding.
Online Seasoning System: Quickly and consistently adds seasoning before weighing and packing.
Fast Return Conveyor: Reduces product damage and improves hygiene, feeds chips to multihead weigher
Recycling Conveyor: Forms a closed loop to reduce waste.
Multihead Weigher: 16-head weigher for precise weighing.
Vertical Packing Machine: Automatically forms pillow bags from roll film and seals them with chips.
Output Conveyor: Delivers finished bags to the next equipment.
Optional Add-ons
1. Date Coding Printer
Thermal Transfer Overprinter (TTO): Prints high-resolution text, logos, and barcodes.
Inkjet Printer: Suitable for variable data printing directly on packaging films.
2. Nitrogen Flushing System
Modified Atmosphere Packaging (MAP): Replaces oxygen with nitrogen to inhibit oxidation and microbial growth.
Freshness Preservation: Ideal for extending the shelf life of perishable snack products.
3. Metal Detector
Integrated Detection: Inline metal detection to identify ferrous and non-ferrous metal contaminants.
Automatic Rejection Mechanism: Ensures contaminated packages are removed without halting production.
Post-Packaging Verification: Weighs finished packages to ensure compliance with weight specifications.
Data Logging: Records weight data for quality control and regulatory compliance.
5. Secondary Wrapping Machine
| Specification | Details |
|---|---|
| Weighing Range | 30 grams to 90 grams |
| Number of Weighing Heads | 16 heads |
| Packing Speed | 100 bags/min per line, total system 400 bags/min |
| Bag Style | Pillow bag |
| Bag Size Range | Width: 80 mm - 250 mm Length: 100 mm - 350 mm |
| Film Thickness | 0.04 mm - 0.09 mm (Assumed similar to cinnamon bun) |
| Power Supply | 220V, 50/60Hz, single phase |
| Air Consumption | 0.6 m³/min at 0.6 MPa (Assumed similar to cinnamon bun) |
| Control System | Multihead weigher: Modular board control system with 7-inch touch screen Packing machine: PLC with 7-inch color touch-screen interface |
| Language Support | Multilingual (English, Spanish, Chinese, Korean, etc.) |
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Our multihead weigher is engineered for exceptional accuracy and speed:
High-Precision Load Cells: Each head is equipped with sensitive load cells to ensure precise weight measurements, reducing product giveaway.
Flexible Weighing Options: Adjustable parameters to accommodate various snack sizes and shapes.
Optimized Speed: Efficiently handles high-speed operations without compromising on accuracy, enhancing productivity.
The vertical packing machine forms the core of the packaging system:
Pillow Bag Formation: Crafts visually appealing pillow bags that enhance product presentation and brand image.
Advanced Sealing Technology: Utilizes heat-sealing mechanisms to ensure airtight packaging, preserving freshness and extending shelf life.
Versatile Bag Sizes: Easily adjustable to produce different bag widths and lengths, catering to diverse market demands.
High-Speed Operation
Integrated System Design: Synchronization between the multihead weigher and packing machine enables smooth and rapid packaging cycles.
Enhanced Throughput: Capable of packaging up to 60 bags per minute, depending on product characteristics and packaging specifications.
Continuous Operation: Designed for 24/7 operation with minimal maintenance interruptions.
Gentle Product Handling
Minimal Drop Height: Reduces the distance Kanelbulle fall during packaging, minimizing breakage and maintaining product integrity.
Controlled Feeding Mechanism: Ensures a steady flow of Kanelbulle into the weighing system without clogging or spillage.
User-Friendly Interface
Touch-Screen Control Panel: Intuitive interface with easy navigation, allowing operators to monitor and adjust settings effortlessly.
Programmable Settings: Save multiple product parameters for quick changeovers between different packaging requirements.
Real-Time Monitoring: Displays operational data such as production speed, total output, and system diagnostics.
Durable Stainless Steel Construction
SUS304 Stainless Steel: Crafted with high-quality, food-grade stainless steel for durability and compliance with hygiene standards.
Robust Build Quality: Designed to withstand rigorous industrial environments, reducing long-term maintenance costs.
Easy Maintenance and Cleaning
Hygienic Design: Smooth surfaces and rounded edges prevent residue buildup, facilitating quick and thorough cleaning.
Tool-Free Disassembly: Key components can be disassembled without tools, streamlining maintenance procedures.
Compliance with Food Safety Standards
Certifications: Meets international standards such as CE, ensuring compliance and facilitating global market access.
Quality Control: Rigorous testing protocols ensure each machine meets our strict quality benchmarks before delivery.
The Smart Weigh Chips Packing Machine is ideal for packaging:
chips
Breadsticks
Crackers
Mini pastries
Candies
Chocolate bites
Gummies
Almonds
Peanuts
Cashews
Raisins
Cereals
Seeds
Coffee beans
1. Semi-Automatic Solutions
Ideal for Small Businesses: Enhances efficiency while allowing for manual oversight.
Features:
Manual product feeding
Automated weighing and packaging
Basic control interface
2. Fully Automatic Systems
Designed for High-Volume Production: Minimizes human intervention for consistent, high-speed operation.
Features:
Automatic product feeding via conveyors or elevators
Integrated optional add-ons
Customized Configurations for Secondary Wrapping Machine and Palletizing System
high speed 24 head with twin
former vffs
Including auto cartoning
1. Comprehensive Support
Consultation Services: Expert advice on selecting the right equipment and configurations.
Installation and Commissioning: Professional setup to ensure optimal performance from day one.
Operator Training: In-depth training programs for your team on machine operation and maintenance.
2. Quality Assurance
Stringent Testing Procedures: Each machine undergoes thorough testing to meet our high-quality standards.
Warranty Coverage: We offer warranties that cover parts and labor, providing peace of mind.
3. Competitive Pricing
Transparent Pricing Models: No hidden costs, with detailed quotations provided upfront.
Financing Options: Flexible payment terms and financing plans to accommodate budgetary constraints.
4. Innovation and Development
Research-Driven Solutions: Continuous investment in R&D to introduce cutting-edge features and enhancements.
Customer-Centric Approach: We listen to your feedback to improve our products and services continually.
Ready to take your snack packaging to the next level? Contact Smart Weigh today for a personalized consultation. Our team of experts is eager to help you find the perfect packaging solution tailored to your business needs.
Building B, Kunxin Industrial Park, No. 55, Dong Fu Road , Dongfeng Town, Zhongshan City, Guangdong Province, China ,528425
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