Automatic packaging machine
equipment packing machine
though it is of high automation, high production efficiency in the industry equipment, but appear such and such failure is inevitable, we all know that failure is not only disrupts the production order, and also for the product quality, cost, safety and so on various aspects cause different degree of adverse effects, caused economic losses to the enterprise.
This article is home jia wei packing factory in order to solve this problem the two reason for the failure of packing machine equipment is analyzed, and sums up the fault type and management scheme, help prevent or reduce failure, improve the state of automatic packaging machine
a, automatic packaging machine
equipment failure reason
, the scene of the packaging machine equipment production environment is bad
1, higher temperature and humidity larger effect on the machine (
2 ℃ is the best temperature, relative humidity is 55-60%)
If the higher temperature and humidity within the larger environment, change the original coordination, due to the expansion of the parts with loose or aggravate wear and tear, the life of the machine will be affected by a lot, especially made of nonmetal materials slide, etc.
In parts of relative movement with the deformation are prone to failure, serious still can damage some components and parts, even may cause production repair.
2, dust is more effect on the machine.
If equipment dust in more environment for a long time, when the dust fall between relative motion artifacts and artifact susceptible to wear, loose parts together when machine movement will lead to action.
, packaging materials caused by the fault
in poor quality of packaging film, tension can not meet the required demand, cause molding overlapping broadband is not enough, loose packing, appearance can not meet the requirements.
Poor quality of packaging film, hair trimming, hot sealing irregular shape, cannot clingy when heat shrinkable products, the shape error can't accurate delivery in place, channel place easily blocked, causing downtime, cause poor transmission failure.
2, automatic packaging machine equipment failure types and solution
packaging equipment failure is embodied in three aspects: general transmission failure, failure of material and product delivery and product loss.
1, the transmission fault
fault was system failure, lose synchronization operation, etc.
This failure is due to improper operation, equipment vibration loose fasteners, such as fault event, tend to cause significant damage to the equipment, long downtime.
Therefore, this kind of failure to resolutely put an end to happen.
Measures mainly is the strict operational procedures, strengthen equipment maintenance and equipment preparation, eliminate the fault in the bud.
2, packaging materials and product delivery failure
failure mainly includes blocking fault in the transmission channel.
The causes of this kind of failure in addition to the front of the original, auxiliary materials itself, with the exception of the causes and equipment of the channel size improper adjustment, run with dirt.
Failure happens, equipment downtime can automatically control, manual operation, during a security risk.
This type of failure is impossible to eliminate, so strengthening equipment maintenance and repair, improve equipment adjustment precision, improve the level of the operation of the staff, etc.
3, lack of product failure
because of the delivery and packaging materials and the adaptability of the product itself, in the packaging has not been equipment downtime, but packaging products missing or increasing, then in the process have to be controlled set 臵 multiple lines, matching and movement between the collaboration between the equipment at the same time to adjust to the synchronous state, maintenance personnel must be familiar with the working principle of equipment as well as good at adjusting, and do it regularly correction, do effective work in front of the fault occurred frequency.
1 3, fault management, through the understanding of equipment technical state deterioration reasons: to strengthen the technical level of ascension of the maintenance team training, strengthen the exchange of experience in maintenance, improve the level of maintenance, to discuss and technological transformation, and the source of technology degradation is eliminated.
2, find the weak link of equipment management work, strengthening the value and improve the environment of equipment to strengthen operation staff clean and maintenance, strengthen the regular maintenance, adjustment, maintenance personnel and clear it from the system and implementation supervision.
3, master the equipment malfunction and wear rules;
Strengthen staff for daily check and analysis, the abnormal information of strengthen the standard statistical staff maintenance records, to carry out the task of the equipment spare parts declaration and quality inspection work, the full implementation of the maintenance personnel shall be responsible stewards of equipment failure, reached its ownership of equipment fault management, and the wear rules mining, as far as possible will be trouble in the bud, as soon as possible to reduce equipment failure rate of strength.
4, maintenance cycle and maintenance plan and the improvement of the work of spare parts;
Combines the actual conditions of production, according to the daily equipment information, maintenance cycle and maintenance plan and improve the maintenance work, make full use of production, production organization of other organizations to carry out the effective use of time.
5, understanding the impact of the failure of production and economic losses
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