Since 2012 - Smart Weigh is committed to helping clients increase productivity at a reduced cost. Contact us Now!
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Since 2012 - Smart Weigh is committed to helping clients increase productivity at a reduced cost. Contact us Now!
Smart Weigh's specialized pouch packing solution for isopropyl alcohol (IPA) wipes addresses the unique challenges of packaging pre-saturated cleaning wipes for electronics manufacturing, healthcare, and industrial cleaning applications. Our integrated system ensures product integrity while maximizing packaging efficiency and minimizing contamination risks, with explosion-proof design for safe alcohol vapor handling.
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Smart Weigh's specialized pouch packing solution for isopropyl alcohol (IPA) wipes addresses the unique challenges of packaging pre-saturated cleaning wipes for electronics manufacturing, healthcare, and industrial cleaning applications. Our integrated system ensures product integrity while maximizing packaging efficiency and minimizing contamination risks, with explosion-proof design for safe alcohol vapor handling.
Healthcare & Medical: Surface disinfection wipes, equipment cleaning
Industrial Cleaning: General-purpose IPA wipes for manufacturing environments
Laboratory Applications: Contamination-free cleaning solutions
Challenge: IPA vapors create explosion hazards in packaging environments
Solution: ATEX-certified explosion-proof electrical components and vapor extraction systems
Benefit: Safe operation in hazardous alcohol vapor environments
Challenge: IPA evaporates quickly, requiring superior barrier films
Solution: Advanced sealing technology with multi-layer laminated films
Benefit: Extended shelf life and consistent wipe saturation
Challenge: Electronics-grade IPA requires ultra-clean packaging environment
Solution: Clean room compatible design with HEPA filtration integration
Benefit: Maintains ultra-pure IPA quality standards
Challenge: Pre-saturated wipes can be damaged during packaging
Solution: Low-impact feeding systems with adjustable pressure controls
Benefit: Prevents tearing, maintains wipe integrity
| Speed | 10-20 pouches/min |
| Pouch Size | Bag Width: 80-200mm Bag Length: 160-300mm |
| Pouch Material | PE/PA, PE/PET, Aluminum laminated films |
| Film Thickness | 12-25 microns (depending on barrier requirements) |
ATEX-Certified Transport: Intrinsically safe conveyor belts with anti-static properties
Vapor-Safe Operation: Non-sparking materials and grounding systems prevent ignition
Gentle Product Handling: Variable speed control to prevent wipe damage during transport
Clean Room Compatible: Smooth surfaces for easy sanitization and contamination prevention
Explosion-Proof Design: ATEX Zone 1/2 certified for safe alcohol vapor environments
Precision IPA Application: Controlled saturation systems ensure consistent wipe moisture content
Vapor Management: Integrated extraction systems remove alcohol vapors during filling process
Roll Processing Capability: Handles continuous wipe rolls with automatic cutting and separation
Contamination Control: Enclosed filling chamber maintains product purity
ATEX-Certified Components: Intrinsically safe electrical systems and explosion-proof motors
Advanced Vapor Extraction: Active removal of alcohol vapors during sealing process
Temperature-Controlled Sealing: Precise heat control prevents alcohol vapor ignition
Enhanced Barrier Sealing: Optimized for moisture-barrier films to retain IPA content
Real-Time Safety Monitoring: Gas detection systems with automatic shutdown capabilities
Variable Bag Formats: Accommodates single-serve to multi-count pouch configurations
Production Speed: Up to 30 explosion-safe packages per minute
Smart Weigh's explosion-proof isopropyl alcohol wipes packaging solution combines specialized knowledge of IPA handling requirements with proven safety technology and packaging expertise. Our ATEX-certified integrated approach ensures product quality, regulatory compliance, operator safety, and operational efficiency while providing measurable ROI for manufacturers in electronics, healthcare, and industrial cleaning markets.
The system's explosion-proof design eliminates the inherent safety risks associated with alcohol vapor packaging, while the modular construction allows for future expansion and adaptation as product requirements evolve. This makes it a strategic investment for companies looking to safely automate their alcohol wipes packaging operations while maintaining the highest quality and safety standards in hazardous manufacturing environments.
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Building B, Kunxin Industrial Park, No. 55, Dong Fu Road , Dongfeng Town, Zhongshan City, Guangdong Province, China ,528425
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