Isikhokelo soMthengi kuMshini wokupakisha iRayisi

Oomatshini bokupakisha irayisi batshintshe ishishini lokupakisha ukutya. Aba matshini bandisa ukusebenza kakuhle kwaye banikezela ngemigangatho yomgangatho engaguqukiyo. Umatshini ogcinwe kakuhle usebenza ngokuthembekileyo iminyaka eli-10-15, nto leyo eyenza ukuba ube lutyalo-mali oluxabisekileyo lwexesha elide kumashishini.

Ixabiso lokuqala lisenokubonakala liphezulu, kodwa oomatshini bokupakisha irayisi babonelela ngeenzuzo ezinkulu ngokuvelisa okungcono kunye neendleko zokusebenza eziphantsi. Ezi nkqubo ngokuzenzekelayo zijongana neendlela zokupakisha zazo zonke iintlobo - ukusuka kwiingxowa zemiqamelo ukuya kwiingxowa ezinemibhobho kunye neengxowa ezivaliweyo nge-vacuum. Oomatshini baqinisekisa ukulinganiswa kobunzima obuchanekileyo nokuba ingakanani na iphakheji.

Eli nqaku lihlola yonke into abanini bamashishini ekufuneka bayazi malunga nokukhetha umatshini wokupakisha ingxowa yerayisi ofanelekileyo ukusuka ekuqondeni iintlobo ezahlukeneyo kunye neempawu eziphambili ukuya kwiimfuno zolondolozo kunye neenzuzo zexesha elide.

Zithini iiMishini zokupakisha irayisi?

Umatshini wokupakisha irayisi sisixhobo esikhethekileyo esikhusela iimveliso zerayisi ngeenkqubo zokupakisha ezizenzekelayo. Ezi nkqubo zineentlobo ngeentlobo zezinto ezisebenza ngaxeshanye ukuqinisekisa ukusebenza kakuhle kwephakheji.

Iindawo eziphambili zomatshini wokufaka irayisi ziquka:

● Isixhobo sokugcina irayisi ukuze isasazwe

● Isikali sokulinganisa esichanekileyo ukuze kulinganiswe ngokuchanekileyo

● Umatshini wokuzalisa irayisi kwiipakethe

● Isixhobo sokutywina sokukhusela iipakethe

● Inkqubo edibeneyo yokuhamba kweempahla zokuthutha

Ngaphezu koko, oomatshini bokupakisha iingxowa zerayisi banamhlanje beza nolawulo lwedijithali kunye neenkqubo ezizenzekelayo ezinokuphatha iingxowa ezisibhozo ukuya kwezilishumi elinesibini ngomzuzu. Oomatshini bagcina umgangatho wemveliso ucocekile ngokungavumeli ukufuma kuvuze, bakhusele ekuchatshazelweni ngumoya, kwaye bangangcoliswa ziintsholongwane.

Oomatshini bokupakisha irayisi abagcini nje ngerayisi. Umatshini wokugcwalisa irayisi unomsebenzi obaluleke kakhulu wokwenza lula iinkqubo zemihla ngemihla zabapakishi kunye nabapakishi berayisi. Oomatshini bokupakisha irayisi bagcina ubunzima bepakethi buhlala buhleli, bahlangabezana neemfuno zococeko, kwaye banciphisa kakhulu inkunkuma yezinto xa bepakisha.

Oomatshini bokupakisha irayisi baye bayimfuneko ekusetyenzisweni kwiifektri zerayisi, kwiinkampani zokutya ezipakishiweyo, kwiimarike ezinkulu, nakwiimboni zerayisi ezincinci. Oomatshini basebenzisa izixhobo ezahlukeneyo zokupakisha kuquka iingxowa zejute, iingxowa zepolypropylene, kunye neephakheji ngeenjongo ezahlukeneyo zeemarike.

Iintlobo zeeMashini zokuPakisha iRayisi

Ishishini lokupakisha irayisi libonelela ngeendlela ezininzi, ukusuka kwiinkqubo ezilula ezenziwe ngesandla ukuya kwizisombululo ezizenzekelayo ezintsonkothileyo. Ukhetho luxhomekeke kakhulu kubungakanani bemveliso, imida yebhajethi, kunye neemfuno ezithile zokupakisha.

▶ 1) Oomatshini bokupakisha irayisi ngesandla vs. abazenzekelayo

Imisebenzi emincinci ixhamla kwiinkqubo zokupakisha ngesandla apho abasebenzi abasebenzayo baphatha iinkqubo zokuzalisa nokuvala. Ezi nkqubo zifuna utyalo-mali oluncinci kwangaphambili kodwa zicubungula iingxowa ezimbalwa ngeyure kunezinye iindlela ezizenzekelayo. Iinkqubo ezizenzekelayo ziye zathandwa kuba zinokucubungula ukuya kuthi ga kwiingxowa ezingama-2400 ngeyure. Zikwabonelela ngokuchaneka okungcono kunye neendleko zomsebenzi eziphantsi.

▶ 2) Umatshini wokupakisha othe nkqo we-Multihead Weigher weRayisi

Iinkqubo zokulinganisa iintloko ezininzi zibalasele ekuphatheni iimveliso ezibunjiweyo ngokuchanekileyo. Ezi matshini zisebenzisa iintloko ezininzi zokulinganisa ukuvelisa imilinganiselo echanekileyo eqinisekisa ubunzima beepakethe obuhambelanayo. I-Rice Multihead Weigher evela kwi-Smart Weigher yahlukile ngenxa yesici sayo sokungavuzi, esigcina isantya esifanelekileyo sokuphuma ngelixa siphucula ukuchaneka kunye nesantya.

I-Rice Multihead Weigher isebenza noomatshini be-VFFS bamele ubuchwepheshe obutsha bokupakisha irayisi. Ezi nkqubo zenza iingxowa ezivela kwifilimu ye-roll stock kwaye zinokuthwala ubungakanani beepakethe ukusuka kwi-100g ukuya kwi-5kg. Nangona kunjalo, uphawu lwazo oluphawulekayo kukuguquguquka.

▶ 3) Iimatshini zokupakisha ezijikelezayo zerayisi

Izitishi ezisibhozo kwiinkqubo zokupakisha ezijikelezayo ziphatha iipokotshi ezenziwe kwangaphambili, kuquka iintlobo ezithe tyaba nezimile. Ezi matshini zixubana ngokwendalo neendlela ezahlukeneyo zokuzalisa. Ujongano lwazo lwesikrini sokuchukumisa lubonelela ngolawulo oluchanekileyo kwaye luphucula ukusebenza kakuhle.

Izinto ezibalulekileyo ekufuneka ziqwalaselwe xa ukhetha umatshini wokupakisha irayisi

Umatshini wokufaka irayisi ofanelekileyo unokwenza okanye uphazamise imisebenzi yakho. Kufuneka uvavanye izinto ezininzi ezibalulekileyo ezichaphazela impumelelo yakho.

● Uhlobo lwephakheji: Uhlobo lwephakheji lubaluleke kakhulu xa kuthelekiswa uphawu kunye nokuboniswa kweshelufu. Ezinye iimashini zibonelela ngokukwazi ukupakisha irayisi ngeendlela ezahlukeneyo, njengeengxowa zemiqamelo, iingxowa ze-gusset, okanye iingxowa zokuma. Cinga ngeenjongo zakho zokuthengisa uphawu, indawo yokugcina, kunye nokukhetha ukuphatha ukuze ukhethe umatshini ohambelana nohlobo lwephakheji olufunwayo.

● Isantya kunye nomthamo wokupakishwa: Isantya sokupakishwa komatshini simisela ukusebenza kakuhle kwemveliso yakho. Oomatshini banamhlanje banokupakisha iingxowa ezingama-900 ukuya kwi-1400 ngeyure nganye. Iinkqubo eziphambili ziphatha ubungakanani beephakheji ukusuka kwi-5 ukuya kwi-25 kg.

● Ukuchaneka Nokuchaneka: Ubunzima obufanayo buxhomekeke kwiindlela zokulinganisa ezichanekileyo. Oomatshini bamva nje banezakhiwo zokulinganisa ezineenzwa ezintathu kunye neenkqubo zokulungisa iimpazamo ngokuzenzekelayo. Ezi mpawu zinceda ekunciphiseni inkunkuma yemveliso kunye nokugcina ulawulo oluqinileyo lomgangatho.

● Ukuguquguquka: Umatshini wokupakisha ingxowa yerayisi olungileyo kufuneka unike ukuguquguquka ekuphatheni izinto ezahlukeneyo zokupakisha kunye nobukhulu beengxowa. Ukuba ishishini lipakisha iintlobo ezahlukeneyo zerayisi okanye lisebenzisa iintlobo ezahlukeneyo zeengxowa, kubalulekile ukukhetha umatshini onokuzilungelelanisa lula nezi mfuno.

● UkuZenzekelayo kunye nokuHlanganisa: Iinkqubo zanamhlanje ziqhagamshela ngee-RS232/485 serial ports ukuze kunxibelelanwe ngedatha. Ulawulo olusekelwe kwi-PLC olune-touch screen interfaces lukuvumela ukuba ulandelele ubunzima beepakeji kunye namazinga emveliso ngoko nangoko.

● Ukuqina kunye nokugcinwa: Umatshini wakho uya kuhlala ixesha elide ngokugcinwa okucwangcisiweyo. Izixhobo zokunxibelelana nokutya ezakhiwe ngentsimbi engagqwaliyo yokuvimba intsalela. Uyilo lwestudiyo oluvaliweyo lukhusela ekonakaleni kweempuku kunye nokubola kwe-asidi. Umatshini usebenza ngokuqhubekayo kwaye ungasebenzi ixesha elincinci xa ujonga rhoqo iindawo ezigugileyo kwaye ugcina ukuthambisa okufanelekileyo.

Iingenelo Zokusebenzisa Oomatshini Bokupakisha Irayisi Abazenzekelayo

Oomatshini bokupakisha irayisi abazenzekelayo bakhokela phambili ekulungisweni kokutya kwanamhlanje kwaye babonelela ngeenzuzo ezinkulu kubavelisi kunye nabaprosesa.

✔ 1) Ukusebenza kakuhle okwandisiweyo kunye neendleko zabasebenzi ezincitshisiweyo

Ezi nkqubo zenzeka ngokuzenzekelayo zisebenza ngesantya esimangalisayo kwaye zisebenza phakathi kweengxowa ezingama-900-1,400 ngeyure. Oomatshini baphatha imisebenzi emininzi ngaxeshanye njengoko belinganisa, befaka iingxowa, kwaye betywina iimveliso. Izakhiwo zemveliso zinokubuyisa iindleko zazo kwiminyaka emibini ngokusebenzisa iinkqubo ezilungelelanisiweyo kunye nokonga abasebenzi.

✔ 2) Ubunzima kunye nokupakishwa okufanayo

Ukungqinelana kobunzima kunye nokupakishwa kubalulekile kumgangatho kunye nokuthenjwa kwabathengi. Iinkqubo zokulinganisa eziphambili zinceda ngokusebenzisa izinzwa ezichanekileyo ukuqinisekisa ulawulo oluchanekileyo lobunzima. Zikwanazo nokulungiswa kweempazamo ngokuzenzekelayo ukulungisa iimpazamo kunye nokubeka iliso lomgangatho ukugcina yonke into ifana. Oku kunciphisa inkunkuma, kuphucula ukusebenza kakuhle, kwaye kuqinisekisa ukuba iimveliso ziyahlangabezana nemigangatho yoshishino.

✔ 3) Inkunkuma yezinto ezibonakalayo encitshisiweyo

Iinkqubo zokupakisha ezizenzekelayo zinciphisa ukulahleka kwemveliso ngokwahlulahlula ngokuchanekileyo kunye nokugcina okuvaliweyo. Ezi matshini zikunceda ugcine ulawulo lwempahla ngokuthintela ukuchitheka kunye nokuqinisekisa imilinganiselo echanekileyo. Ezi nkqubo zikwabonelela ngeempawu ezingcono zokulandelela ezilandelela iinkcukacha zemveliso ezifana nobunzima, ixesha, kunye nolwazi lomqhubi.

✔ 4) Ukuthobela imithetho yokhuseleko lokutya

Iinkqubo ezizenzekelayo ziyiSatifikethi se-CE. Oomatshini bakwanayo noyilo lococeko lokugcina umgangatho wococeko. Ezi nkqubo ziquka neenkqubo eziphuculweyo zokulandelela iindawo ezibalulekileyo zolawulo kunye nokugcina umgangatho wemveliso xa ipakishwe. Indlela iyonke yokufikelela kumgangatho nokhuseleko iqinisekisa ukuba imithetho engqongqo iyathotyelwa kwaye kukhuselekile kubathengi.

Ungawugcina njani umatshini wokupakisha irayisi ukuze usebenze kakuhle?

Ukugcinwa kakuhle yeyona nto ibalulekileyo kumatshini wokupakisha irayisi. Ezinye iiyunithi ezigcinwe kakuhle zihlale zisebenza kangangeminyaka engaphezu kwama-50.

◆ 1) Ukucoca nokuhlola rhoqo

Ishedyuli yokulungisa ecwangcisiweyo kakuhle iya kunika ukusebenza okungcono. Imisebenzi yemihla ngemihla ibandakanya ukugoba amaqhekeza akhululekileyo kunye nokuhlola ii-hopper, ii-chutes, kunye neeyunithi zokuvala. Iinkqubo zeveki nganye zifuna ukucocwa ngokucokisekileyo ngezicoci ezingarhawuzeliyo kunye nokujonga iibhanti, iigiya, kunye neebheringi. Abaqhubi kufuneka banikele ingqalelo kwiindawo apho irayisi idla ngokuqokelelana khona, njengee-infeed hoppers kunye neendlela zokuzalisa.

◆ 2) Ukusombulula iingxaki eziqhelekileyo

Ukulungisa iingxaki eziqhelekileyo kwiinkqubo zokupakisha nokulinganisa kubalulekile ukuze kusebenze kakuhle. Ngamanye amaxesha, izinto ziyabhajwa kwiihoppers nakwiichutes, nto leyo ebangela ukuxinana. Ukuba iiyunithi zokuvala azilungiswanga kakuhle, iipakethe zinokuvuza. Izikali ezigugileyo zinokubangela ubunzima obungalinganiyo, kwaye ukucoca okungafanelekanga kunokubangela ungcoliseko. Uxinzelelo loomatshini lunokuqhekeza iinkozo. Ukugcinwa rhoqo, ukulungiswa okufanelekileyo, kunye nokugcina izixhobo zicocekile kunceda ukuthintela ezi ngxaki kunye nokugcina yonke into isebenza kakuhle.

◆ 3) Inkxaso yomenzi kunye nokufumaneka kwezixhobo ezingasetyenziswanga

Izixhobo zokutshintshwa ezisemgangathweni zibalulekile ekugcinweni rhoqo. Izixhobo zomvelisi wokuqala zibonelela ngokusebenza okufanelekileyo kunye nokuqina. Iinkqubo zolawulo lweenxalenye zinceda ekuthinteleni amaxesha okungasebenzi angalindelekanga. Abavelisi babonelela ngenkxaso eyenzelwe wena ngee-E-portals ezinika ukufikelela ngokukhawuleza kumaxwebhu obuchwephesha kunye nolawulo lwezinto ezisetyenzisiweyo. Le ndlela inciphisa ukuphazamiseka kwemveliso kwaye yenza izixhobo zihlale ixesha elide.

Kutheni Ukhetha iSmart Weight Pack kwiimashini zokuPakisha iRayisi

I-Smart Weigh Pack ngumvelisi owaziwayo wamazwe ngamazwe woomatshini bokupakisha irayisi abasemgangathweni, kunye ne-automation engcono kakhulu yokupakisha ngokuchanekileyo nangokusebenzayo. Ngamava angaphezu kweminyaka elishumi, singoochwephesha ekunikezeni izisombululo ezizenzekelayo ngokupheleleyo zokuchaneka, isantya, kunye nobomi obude. Umatshini wethu wokufaka irayisi unokuyilwa kwiinkozo ezahlukeneyo, ngokunciphisa ukuphuka kunye nokulinganisa ubunzima ngokuchanekileyo.

Sidibanisa iipokotshi ezilungisiweyo kwangaphambili, izixhobo ze-vertical form-fill-seal (VFFS), kunye nee-multihead weighers kwiimfuno ezahlukeneyo zeepakeji, ukusuka kwiipakethi ezincinci zokuthengisa ukuya kwiipakethi zobukhulu bemizi-mveliso. I-Smart Weigh Pack ikwabonelela ngeendlela zokunxibelelana eziqondakala lula, ukugcinwa okulula, kunye nokulungiswa kwamandla aphantsi ukuze kubekho imveliso ephezulu.

Njengoko sikhona kwiimarike zehlabathi ezingaphezu kwama-50, sinikezela ngezisombululo zobugcisa ezingama-24/7 kunye nenkxaso yabathengi ngezisombululo ezenzelwe ukwanelisa iimfuno zomthengi ngamnye. Khetha i-Smart Weigh Pack ukuze ufumane izisombululo zokupakisha irayisi ezinokuthenjwa, ezikhawulezayo, nezingabizi kakhulu kwiimfuno zakho.

Isiphelo

Iimashini zokupakisha irayisi zibalulekile kumashishini afuna ukupakisha okuchanekileyo nokusemgangathweni ophezulu. Iimashini ezizenzekelayo zinceda ukwandisa imveliso, ukunciphisa inkunkuma, kunye nokuqinisekisa ukupakisha okusemgangathweni kwiimo ezahlukeneyo kunye nobukhulu. Abanini bamashishini abakrelekrele bayazi ukuba ukukhetha umatshini ofanelekileyo sisitshixo sempumelelo. Baqwalasela izinto ezinje ngomthamo wemveliso, ukuguquguquka kokupakisha, kunye neemfuno zokugcinwa ukuze benze ukhetho olufanelekileyo.

Kumashishini afuna izisombululo zokupakisha irayisi ezithembekileyo nezisebenzayo, iSmart Weigh Pack inikezela ngoomatshini abaphambili ukuhlangabezana neemfuno zoshishino. Hlola ubuchwepheshe bamva nje bokupakisha irayisi kwiSmart Weigh Pack kwaye uthabathe imisebenzi yakho yokupakisha irayisi uye kwinqanaba elilandelayo.