Indlela I-Combination Weigher Ethuthukisa Ngayo Isivinini Nokunemba Emigqeni Yokupakisha

Isingeniso

Isikali esihlanganisiwe, noma isikali esinezinhloko eziningi, siyingxenye ebalulekile emigqeni yesimanje yokupakisha. Singakwazi ukubala izinhlanganisela zesisindo ezifanele ezivela emithonjeni eminingi yemikhiqizo. Le mishini iqinisekisa ukwahlukaniswa okunembile, okubalulekile emikhakheni efana nokudla nemithi, lapho ukuhambisana kubalulekile khona. Ukusebenza kahle kwayo ekuphatheni izinhlobo ezahlukene zemikhiqizo kuyenza ibe yinto ebalulekile ezinkampanini ezikhetha ukukhiqiza ngenkathi zifuna ukunciphisa imfucuza.

Isikali senhlanganisela yamakhanda amaningi senza kube lula ukupakisha kusetshenziswa inethiwekhi yamakhanda okukala ebala inhlanganisela yesisindo esiningi ukuze kukhethwe ingxenye enembile kakhulu. Lobu buchwepheshe busheshisa ukusebenza futhi buqinisekisa inani eliqondile lomkhiqizo, bunciphisa ukugcwala ngokweqile kanye nokulahleka komkhiqizo ezindaweni zokukhiqiza ezisheshayo.

1. Kuyini i-Combination Weigher?

I-combined weigher uhlelo olukhethekile lokukala oluklanyelwe ukuthuthukisa ukupakishwa komkhiqizo ngokunquma ngokushesha inhlanganisela enembe kakhulu yezisindo ezivela kuma-hopper amaningi. Isebenza kusetshenziswa amakhanda amaningi okukala, ngalinye linikeza idatha yesisindo umshini osicubungulayo ukuze uthole isisindo esifanele sokupakisha, okuqinisekisa ukunemba.

▶ Incazelo kanye Nesimiso Sokusebenza

Isikali sokuhlanganiswa kwamakhanda amaningi sisebenzisa iqembu lamaseli omthwalo, amakhanda okulinganisa avame ukuxhumeka, ukukala nokuhlanganisa izingxenye zomkhiqizo. Uhlelo lubala inhlanganisela yesisindo engaba khona eminingi kula makhanda, lukhetha eliseduze nesisindo esiqondiwe. Le nqubo ithuthukisa isivinini kanye nokunemba ekusetshenzisweni kokupakisha.

▶ Izinhlelo Zokufaka Emigqeni Yokupakisha

Izikali ze-Multihead zisetshenziswa kakhulu ezimbonini ezifana nokucubungula ukudla, imithi, kanye nokupakisha ihadiwe. Kungakhathaliseki ukuthi imikhiqizo e-granular, enamathelayo, noma ebuthakathaka, le mishini iqinisekisa ukulawulwa kwezingxenye okunembile futhi ingaphatha izinhlobo eziningi zemikhiqizo, okuthuthukisa ukusebenza kahle kokupakisha emigqeni yesivinini esikhulu.

2. Indima Ebalulekile Yesivinini Ekusebenzeni Kahle Kokupakisha

Ijubane liyisici esibalulekile emisebenzini yesimanje yokupakisha, lapho kudingeka khona imikhiqizo ekhiqizayo ephezulu kanye nephumelelayo ukuze kuhlangatshezwane nezidingo zokukhiqiza. Izikali ezihlanganisiwe ezisheshayo nezinembile zinegalelo ngqo ekukhiqizweni okusheshayo ngaphandle kokubeka engcupheni ukunemba.

● Imijikelezo Yokukala Okusheshayo Nokwanda Komphumela

Izikali ze-multihead zisebenza kahle kakhulu emijikelezweni yokulinganisa okusheshayo, njengoba zingacubungula imikhiqizo eminingi ngesikhathi esisodwa ezinhlokweni eziningana zokulinganisa. Lokhu kubalwa okusheshayo kokuhlanganiswa kwesisindo esifanele kuvumela amazinga aphezulu okukhipha, okwenza kube kuhle kakhulu ezimbonini ezinezidingo zokupakisha eziningi.

● Ukunciphisa Isikhathi Sokungasebenzi kanye Nezinkinga

Izikali ezihlanganisiwe zinciphisa isikhathi sokungasebenzi futhi zivimbele izithiyo emgqeni wokukhiqiza ngokuzenzakalelayo inqubo yokulinganisa nokunciphisa amaphutha abantu. Amandla azo okulungisa kabusha okusheshayo kanye nokulungiswa kwesisindo ngesikhathi sangempela kugcina imigqa yokupakisha isebenza kahle ngaphandle kokulibaziseka okungadingekile.

● Ukuphatha Ama-oda Ahlanganisiwe noma Ukupakisha Okunomthamo Omkhulu

I-multihead weigher ingaphatha kahle ama-oda amaningi, ipakishe inani elikhulu ngokushesha nangokungaguquguquki. Amandla ayo okuphatha ukupakisha okuphezulu aqinisekisa ukuthi amashejuli okukhiqiza ayahlangatshezwa ngenkathi igcina ukunemba okuqinile, ngisho nangesisindo somkhiqizo esiguquguqukayo.

3. Ukuthuthukisa Ukunemba Ngokukala Ngokuqondile

Ukufeza inhlanganisela yesisindo enembile kubalulekile ekugcineni ikhwalithi yomkhiqizo nokunciphisa izipho. Isikali senhlanganisela yamakhanda amaningi sisebenzisa ubuchwepheshe obuthuthukisiwe be-multi-head ukuqinisekisa ukuthi iphakethe ngalinye lihlangabezana nezidingo zesisindo eziqondiwe njalo.

✔ Ukuhlanganiswa Kwesisindo Okunembile Ngobuchwepheshe Bezinhloko Eziningi

Izikali zamakhanda amaningi zisebenzisa amaseli amaningi omthwalo alinganisa izingxenye zomkhiqizo ngokuzimela. Isofthiwe yesistimu ibala zonke izinhlanganisela ezingaba khona ezivela kumakhanda bese ikhetha inketho enembile kakhulu, iqinisekisa isisindo esiqondile ngenkathi inciphisa ukugcwalisa ngokweqile kanye nokugcwalisa okungaphansi.

✔ Umthelela Ekhwalithini Yomkhiqizo

Ngokugcina ukulawula isisindo okunembile, izikali ezihlanganisiwe zisiza abakhiqizi ukuqinisekisa ikhwalithi yomkhiqizo ehambisanayo. Lokhu kunemba kunciphisa ukuhlukahluka kwezimpahla ezipakishiwe, okuholela ekwanelisekeni kwamakhasimende okuphezulu ngenxa yemikhiqizo ethembekile, efanayo.

4. Ukunciphisa Ukulahlwa Komkhiqizo Nokukhulisa Isivuno

Akekho ongaphika ukuthi ukunciphisa imfucuza kubalulekile ukuze kongiwe izindleko kanye nokusimama. Izisindo ze-multihead zenzelwe ukuthuthukisa ukwabiwa kwesisindo, ukunciphisa ukulahleka komkhiqizo kanye nokwandisa isivuno ezindaweni zokukhiqiza ezisheshayo.

◆ Ukwabiwa Kwesisindo Okuhle Kakhulu

Izikali zokuhlanganisa zisebenzisa ama-algorithms esikhathi sangempela ukuze zibale inhlanganisela yesisindo engcono kakhulu kusuka kuma-hopper ahlukahlukene. Lokhu kwabiwa okunembile kunciphisa ukugcwaliswa okweqile futhi kuqinisekisa ukuthi imikhiqizo ihlangabezana nemininingwane eqondile, kunciphisa imfucuza futhi kukhuphule inzuzo.

◆ Ukulandelela Nokuqapha Amazinga Kadoti

Izikali zesimanje ezihlanganisiwe zivame ukuza zihlonyiswe ngesofthiwe elandelela imfucuza ngesikhathi sangempela, enikeza idatha yokugcwalisa ngokweqile kanye nokwenqatshwa komkhiqizo. Lokhu kuvumela abaqhubi ukuthi baqaphe futhi balungise izilungiselelo, basize ukugcina isivuno esiphumelelayo futhi banciphise imfucuza engadingekile kuyo yonke inqubo yokukhiqiza.

5. Izici Ezithuthukisiwe Ezisekela Isivinini Nokunemba

Izikali ezihlanganisiwe zifaka izici ezithuthukisiwe ezithuthukisa isivinini kanye nokunemba kokusebenza, okuqinisekisa ukusebenza okubushelelezi ezindaweni ezifunwa kakhulu.

▼ Ukulungiswa Okuzenzakalelayo kanye Nokulungiswa Kwe-Tare

Imisebenzi yokulinganisa okuzenzakalelayo kanye nokulungiswa kwe-tare ivumela isilinganisi esihlanganisiwe samakhanda amaningi ukuthi silungise njalo izilinganiso zesisindo. Lokhu kuqinisekisa ukunemba ngaphandle kokudinga ukulungiswa kabusha njalo ngesandla ukuze kuncishiswe isikhathi sokungasebenzi kanye namaphutha omuntu.

▼ Ama-Algorithm Ahlakaniphile Okulinganisa Ukusebenza Kahle

Ama-algorithm ahlakaniphile avumela ukubalwa okusheshayo kwezinhlanganisela zesisindo ezifanele ngokuhlaziya idatha evela ezinhlokweni eziningi zesisindo ngesikhathi sangempela. Lawa ma-algorithm akhulisa isivinini kanye nokusebenza kahle, ekhetha izinhlanganisela ezinembile kakhulu zokupakisha ngokubambezeleka okuncane.

6. Ukuhlanganiswa Nezinhlelo Zokupakisha Ezibanzi

Izikali ezihlanganisiwe zenzelwe ukuhlanganiswa kalula nezinhlelo zokupakisha ezibanzi, okuqinisekisa ukusebenza okulula kusukela ekusindweni komkhiqizo kuya ekupakishweni kokugcina.

■ Ukuxhumana Okungenamthungo Nemishini Yokupakisha

Izikali zesimanje ezinamakhanda amaningi zixhumana ngqo neminye imishini yokupakisha, njengemishini yokugcwalisa ifomu noma ama-conveyor, ngokusebenzisa i-PLC (Programmable Logic Controller). Lokhu kuhlanganiswa kuqinisekisa ukusebenza okuvumelanisiwe, kunciphisa ukubambezeleka, futhi kuthuthukisa ukusebenza kahle kwemigqa.

■ Umklamo Ohlanganisiwe Wemigqa Yokupakisha Eyenziwe Ngokwezifiso

Izikali eziningi ezihlanganisiwe zinemiklamo ye-modular, engenziwa ngokwezifiso ngokwezidingo ezithile zomugqa wokupakisha. Lokhu kuvumelana nezimo kuvumela abakhiqizi ukuthi balungiselele imishini yezinhlobo ezahlukene zomkhiqizo, osayizi bephakheji, noma isivinini sokukhiqiza.

■ Amakhono e-IoT kanye ne-Industry 4.0

Izikali zokuhlanganisa ezithuthukisiwe zinamakhono e-IoT, avumela ukuqoqwa kwedatha ngesikhathi sangempela, ukuqapha okukude, kanye nokugcinwa kokubikezela. Lezi zici ze-Industry 4.0 zinikeza opharetha ukuqonda ngezilinganiso zokusebenza futhi zisiza ukuthuthukisa ukusebenza kahle kokukhiqiza.

Isiphetho

I-Smart Weigh ingumkhiqizi ohamba phambili wezikali zokuhlanganisa ezinamakhanda amaningi ezisezingeni eliphezulu eziqinisekisa ukunemba, isivinini, kanye nokusebenza kahle ekusebenzeni kokupakisha. Izikali zabo ezisezingeni eliphezulu ezinamakhanda amaningi, njenge- 14-head , 20-head, kanye ne-24-head Multihead Weighers, zenzelwe ukuphatha imikhiqizo eyahlukahlukene, kusukela ekudleni okulula kuya ekudleni okuqandisiwe, ngokunemba okuphezulu kanye nokuchitha okuncane. Le mishini inama-algorithms ahlakaniphile kanye nezici zokulinganisa ezenzakalelayo ukuletha ukuhlanganiswa kwesisindo okunembile ngesivinini esimangalisayo.

Ngokunikeza ukuhlanganiswa okungenamthungo nezinhlelo zokupakisha ezibanzi kanye nokuguquguquka kokusingatha ama-oda aphezulu, izikali ezihlanganisiwe ze-Smart Weigh zisiza ibhizinisi lakho ukunciphisa isikhathi sokungasebenzi, ukukhulisa umkhiqizo, kanye nokuthuthukisa ikhwalithi yomkhiqizo iyonke. Ngamakhono e-Industry 4.0, okuhlanganisa ukulandelela idatha ngesikhathi sangempela kanye nokuqapha okude, imishini yabo inikeza ukusebenza okuphezulu kwemigqa yokupakisha yesimanje.