Kungani Izinhlelo Zokupakisha Ezijwayelekile Ze-Multihead Weigher Zihlukahluka Kangaka Ngentengo?

Izingcaphuno ezimbili zingachaza cishe uhlelo olufanayo: i-multihead weiger enamakhanda ayi-14, ilifti, ipulatifomu kanye nomshini wokupakisha. Umthamo we-hopper kanye nesivinini esikhangisiwe kubukeka kufana, kodwa amanani ahlukene kakhulu.

Uma usuwufanisile umkhiqizo, ifomethi yesikhwama, umkhiqizo odingekayo kanye nemishini efakiwe, sekuyisikhathi sokubheka ukuthi uhlelo ngalunye lwakhiwe kanjani.

Ukucushwa okujwayelekile kusashiya izinqumo eziningi zokukhiqiza zivulekile: ukwakhiwa kohlaka, ukujiya kwensimbi kanye nezinga, izingxenye zokulinganisa, imishini, ukuhlanganiswa kukagesi kanye nokuhlolwa. Ngayinye ithinta izindleko zomenzi, futhi eziningana kunzima ukwahlulela ngezithombe noma ividiyo emfushane.

Uma siqhathanisa isiphakamiso se-Smart Weight nesinye isisho, nansi imininingwane esiphakamisa ukuthi siyihlole.

Isisindo Somshini Nokuzinza Kohlaka

Qala ngesisindo esiphelele semishini, usebenzisa ububanzi obufanayo bokuhlinzeka. Isisindo sokuthumela esihlanganisa i-crate kanye neplatifomu sizokutshela okuncane kakhulu ngomshini wokupakisha uqobo.

Isisindo singabonisa ukuthi kusetshenziswe izinto ezingakanani esakhiweni. Umbuzo olandelayo ukuthi lezo zinto zisetshenziswa kuphi: uhlaka oluyinhloko, isisekelo, amalungu asekelayo noma izembozo zangaphandle.

Isikali samakhanda amaningi sidinga isakhiwo esizinzile ngenkathi imishini eseduze ihamba. Ukudlidliza kwangaphandle okudluliselwa ngezisekelo zayo kungaphazamisa isignali yesisindo futhi kwandise isikhathi esidingekayo sokufunda okuzinzile. I-Institute of Measurement and Control ichaza lobu budlelwano encwadini yayo umhlahlandlela wokulinganisa okuguquguqukayo .

Ukuzinza kohlaka nakho kubalulekile emshinini wokupakisha. Ukudonsa ifilimu, ukuvala kanye nokuphatha isikhwama kuhilela ukunyakaza okuphindaphindiwe. Ukuphambuka ngokweqile kohlaka kungathinta ukuhambisana, yize ukubukeka kwesikhwama kuncike ekuphathweni kwefilimu, izilungiselelo ze-gripper kanye nezimo zokuvala.

Qhathanisa izingxenye zohlaka, izinsimbi zokubopha, ukuxhumana, izinyawo kanye neplatifomu yokusekela. Ukwengeza isisindo esembozweni akusebenzi kangako ekuthuthukiseni lezo zici.

Ubukhulu Bensimbi Buxhomeke Engxenyeni

Ingcaphuno ethi “ukwakhiwa kwensimbi engagqwali” ishiya omunye umbuzo ongaphendulwanga: ingakanani insimbi esetshenziswayo ngempela?

Buza ngobukhulu besisekelo, amalungu esakhiwo, izisekelo zemishini kanye namaphaneli angaphandle ngokwehlukana. Benza imisebenzi ehlukene.

Ngokuphathelene nokwakheka kanye nomthwalo ofanayo, ingxenye esekelayo engatheni ngokwanele ingaguquguquka kalula. Isembozo esincane singase sibe nezimbobo ngesikhathi sokuphatha. Lezo yizinkinga ezahlukene, ezinemiphumela ehlukile emshinini.

Lokhu kubalulekile uma imishini ihamba ngomgwaqo, olwandle nangomgwaqo futhi ngaphambi kokufakwa. Ukuphathwa nokufakwa kudala amathuba engeziwe okulimala kokuthintana. Ukufakwa kwama-crate afanele, ukubambelela kanye nezisekeli zokuthutha nakho kuthinta ukuthi ifika isesimweni esihle yini.

Izinto ezijiyile zengeza izindleko, kodwa ukujiya kufanele kulandele umsebenzi wengxenye. Ama-hopper okukala, isibonelo, anezidingo zawo zobukhulu kanye nokusabela. Ukuqhathanisa okuwusizo kukhomba izinto ezisetshenziswa ezindaweni ezithile kunokucela ukujiya okukodwa kwesistimu yonke.

Qinisekisa izinga lensimbi engagqwali

I-SUS201, i-SUS304 kanye ne-SUS316 zingaba nezindawo ezibukeka ngendlela efanayo. Isithombe esicwebezelisiwe asikwazi ukusho ukuthi yiliphi ibanga elisetshenzisiwe.

Izinga lithinta ukufaneleka komkhiqizo, ukuvezwa komswakama kanye nendawo yokuhlanza. Hlola futhi ukuthi ikhotheshini ichaza yini izinto zezingxenye zokuxhumana komkhiqizo, uhlaka, indawo ebiyelwe noma konke lokhu.

Kwa-Smart Weight, sihlola amashidi ensimbi engagqwali angenayo ukuqinisekisa izinga elishiwo le-SUS304 noma le-SUS316. Lesi yisinyathelo sokukhiqiza esingenakukhonjiswa isithombe somshini oqediwe.

Ukuze uqhathanise ukuthenga, cela imininingwane yezinto ezibonakalayo, amadokhumenti asekelayo kanye nendlela yokuqinisekisa yomhlinzeki. Ukuhlonza i-alloy isebenzisa umehluko wokwakheka ukuze ihlukanise izinto.

Khetha izinga lendawo yokusebenza yangempela. Ukusebenzisa i-316 kuhlelo lokusebenza oludinga umzamo omkhulu kungase kube nesizathu; ukuyichaza kulo lonke uhlelo lomkhiqizo owomile kudinga isizathu sako.

Qhathanisa Uhlelo Lokukala Oluphelele

Inani lamakhanda kanye nomthamo we-hopper kuchaza ingxenye kuphela ye- isikali samakhanda amaningi .

Bheka kabanzi amaseli omthwalo, umthamo wawo kanye nokufakwa kwawo, ama-electronics esignali, ukulawula okuphakelayo kanye nezindlela ze-hopper. Iseli lomthwalo liyinzwa eguqula umthwalo osetshenzisiwe ube isignali elinganisekayo. Impendulo yayo nendlela efakwe ngayo ibalulekile kanye nokunemba kwayo okushiwo.

Ngesikhathi sokusebenza, umkhiqizo ungena kwi-hopper, isignali yesisindo iyahlala, kukhethwa inhlanganisela bese ama-hopper akhethiwe ephuma. Izilungiselelo ze-feeder, ukuhamba kwesango kanye nesofthiwe yokulawula kumele kusebenze ndawonye ngaphakathi kwalowo mjikelezo.

Ama-hopper amabili anomthamo ofanayo angahluka ngesimo, ukuvuleka kwesango kanye nokuphela kwendawo. Umkhiqizo ohlala ngaphakathi noma othatha isikhathi eside ukuwukhipha ushintsha indlela uhlelo olusebenza ngayo.

Cela imiphumela yesisindo elandelanayo ngesivinini sakho esidingekayo, kufaka phakathi isilinganiso sokugcwalisa ngokweqile kanye namaphakethe angaphandle kwemingcele evunyelwene ngayo. Isibonisi esibonisa ukwenyuka kwesisindo okuncane, noma ukulinganiswa okuphumelelayo okungaguquki, sinikeza ingxenye yobufakazi kuphela.

Umehluko omncane uyaba khona. Uma kukhishwa amaphakethe ayi-100,000 ngosuku, isilinganiso sokugcwalisa okwengeziwe esingu-0.5 g sifinyelela ku-50 kg womkhiqizo nsuku zonke. Sebenzisa izibalo zakho zokukhiqiza ukuze uhlole inani lokulawula isisindo okuqinile.

Izingxenye Ezihambayo Zangaphakathi Zifanelwe Ukunakwa

I-PLC kanye nezinhlobo zezimoto ngokuvamile zithola ukunakwa okuningi. Ama-bearings, ama-shafts, ama-guiders, ama-reducers, ama-cam nama-belts angabaluleka ngendlela efanayo ekuqhathaniseni, kuye ngomklamo womshini.

Imininingwane yazo, imishini kanye nokufakwa kwazo konke kunegalelo ezindlekweni. Ukufakwa kweshafti, ukulungiswa, ukuvuleka kanye nokugcoba kudingeka kuhambisane nomthwalo kanye nomjikelezo wokusebenza. Ukugcina lokho kufakwa kanye nokulungiswa njalo kudinga ukuhlolwa kokukhiqiza kanye nomsebenzi wokuhlanganisa.

Indlela ingahamba ngempumelelo ngesikhathi sokuboniswa okufushane ngenkathi ishiya imibuzo mayelana nokuguguleka nokuphindaphindeka kokukhiqiza okuqhubekayo. Ukuhlolwa okuwusizo kufaka phakathi amamodeli aqondile ezingxenye, ukuhambisana kokunyakaza kanye namarekhodi okuhlola omenzi.

Buza ukuthi izingxenye ezivame ukuseviswa zifinyelelwa kanjani futhi zishintshwa kanjani. Ibhere elifihliwe ngemuva kwezingxenye eziningana lingadinga umsebenzi wokulungisa owengeziwe kunelifinyelelekayo. Lona umehluko womklamo osebenzayo okufanele uxoxwe ngawo ngaphambi kokuthenga.

Ukwakhiwa Nokuvalwa Kudinga Ukuhlanganiswa Okuqondile

Ku-a umshini wokupakisha oqondile , ikhola eyakhayo, ilungiselelo lokudonsa ifilimu kanye nokuhlanganiswa kokuvala kusebenza ndawonye ukukhiqiza isikhwama.

Izindawo zokwakha, ukuhambisana kanye nokunyakaza kwefilimu okuqhubekayo kufanele kuqashelwe. Emihlathini yokuvala, imininingwane efanele ifaka phakathi ukuhambisana kobuso, ukusatshalaliswa kwengcindezi, ukufudumala kanye nokulinganisa izinga lokushisa.

Ikhwalithi yesivalo incike ekucindezelweni, izinga lokushisa, isikhathi sokuxhumana kanye nezimo zokupholisa. Isilawuli sokushisa sodwa asikwazi ukuthola ukuthi yonke inhlangano isebenza kahle kangakanani.

Okwe umshini wokupakisha isikhwama owenziwe ngaphambilini , hlola futhi ukuthi izibambo zibamba kanjani isikhwama nokuthi umlomo wethulwa kanjani esiteshini sokuvala. Ukuma okungalingani kungaletha imibimbi ngisho noma ukusetha izinga lokushisa kulungile.

Lezi zingxenye zidinga imishini, ukulungiswa kokuhlanganiswa kanye nokuqinisekiswa. Qhathanisa izikhwama eziqediwe ngokulandelana usebenzisa umkhiqizo ofanayo kanye nezinto zokupakisha. Hlola ukuma kwesikhwama, ukuqina kwesivalo, umkhiqizo ovalelekile kanye nemiphumela efanele yokuhlolwa kwamandla esivalo noma ukuvuza.

Ukushisela Nokuqedela Engeza Umsebenzi Wokukhiqiza

Ukuthenga insimbi engagqwali efanele kuyisigaba esisodwa. Ukuyisika, ukushisela, ukuyiqeda nokuyihlanza kuyizigaba ezengeziwe ezidinga umsebenzi nokuhlolwa.

Bheka ngaphakathi kwama-hopper, ngaphansi kwepulatifomu nangemuva kwamaphaneli abonakalayo. Lezi zindawo zingaveza imiphetho ebukhali, amalunga angaqedwanga, izikhala okunzima ukuzihlanza kanye nobuchwepheshe obungaguquki.

Isimo somphezulu sibalulekile ekumelaneni nokugqwala. Isiqondiso sika-Outokumpu mayelana ukwelashwa ngemva kokwenziwa ichaza ukuthi kungani ama-oxide okushisela kanye nokungcola kungadinga ukususwa okufanele.

Ukuphela kufanele futhi kuhambisane nomkhiqizo. Ezinye izinhlelo zokusebenza zizuza ezindaweni ezithintana nomzimba, kanti ezinye zidinga ukwelashwa okuhlukile ukusekela ukugeleza komkhiqizo nokuhlanzwa kwawo.

Cela izithombe eziseduze zezindawo zangaphakathi ezimele kanye nencazelo yenqubo yokuqeda. Iphaneli yangaphambili ecwebezelisiwe kahle inikeza ulwazi olulinganiselwe ngale mininingwane engabonakali kangako.

Ukuhlanganiswa Kukagesi Kudlula Imikhiqizo Yezingxenye

Izinhlelo ezimbili zingasebenzisa uhlobo olufanayo lwe-PLC kodwa zibe nokwakhiwa kukagesi okuhlukile.

Ukukhethwa kwekhebula, ukuxhumeka kwetheminali, ukuvikela, ukusekela phansi, ukuvimba ikhebula, ukungenisa umoya ekhabetheni kanye nezivalo zokungena konke kudinga ukunakwa. Ukuhlelwa kwezimpawu zokulinganisa ezibucayi ezizungeze izintambo zikagesi kungenye imininingwane okufanele ihlolwe.

Ukuhlonza ucingo olucacile kanye nemidwebo kagesi esetshenziswayo nakho kuthinta indlela abasebenzi bokulungisa abangakwazi ngayo ukulandelela iphutha.

Isofthiwe yokulawula ifanelwe ukuboniswa. Buza ukuthi kwenzekani uma umkhiqizo uphela, isikhwama sehluleka ukuvula noma umqhubi eyeka bese eqala kabusha uhlelo. Hlola ukuthi umlayezo wephutha uyamsiza yini umqhubi ukuthola imbangela.

Le mininingwane ihilela ubunjiniyela kanye nesikhathi sokuhlanganiswa. Cela amamodeli ezingxenye, izithombe zekhabhinethi kanye nemidwebo, bese uqinisekisa ukuthi yiziphi izindawo ezifanele indlela yokuhlanza ehlosiwe.

Hlola Lokho Okuvivinywe Ngaphambi Kokuthunyelwa

Uhlelo olujwayelekile lusadinga ukuhlolwa kwemishini yalo ngayinye kanye nokuhlanganiswa kwemishini yalo.

Ilifti kumele inikeze umkhiqizo ngendlela efanele. Isikali kumele sikhulule ingxenye lapho umshini wokupakisha usulungile, futhi umkhiqizo kumele usule indawo yokuvala ngesikhathi. Ohlelweni lwesikhwama, umjikelezo wokuvula isikhwama ongaphumeleli kufanele uvimbele ukukhishwa komkhiqizo.

Vumelana ngokuhlolwa usebenzisa umkhiqizo omele kanye nezinto zokupakisha, kanye nemikhawulo yesisindo, isivinini kanye nokwamukelwa okuqoshiwe. Faka phakathi izimo ezijwayelekile zokusebenza kanye nezimo ezifanele zokuma nokuqala kabusha.

Ukubaluleka kokuhlola kulele kulokho okuhloliwe, lokho okubonisiwe yimiphumela kanye nokuthi izinkinga ezitholakele zilungisiwe futhi zahlolwa kabusha. Isitatimende sokuthi umshini usebenze amahora amaningana sishiya leyo mibuzo ivulekile.

Ngaphambi kokuthunyelwa, cacisa nokuthi imishini ivikelwe kanjani, yiziphi izingxenye ezidinga ukuvikelwa nokuthi ngabe yiziphi izisekelo zokuthutha ezidinga ukususwa ngesikhathi sokufakwa.

Cela Ubufakazi Ngentengo

Sebenzisa ishidi elifushane lokuqhathanisa ukuze ubuyisele ingxoxo ezinqumweni ezithile zokukhiqiza.

Ikhotheshini ephezulu kufanele ibe nencazelo ongayiqinisekisa. Ikhotheshini encane ingafaneleka futhi uma ukwakhiwa kwayo kanye nokusebenza okuvivinyiwe kuhlangabezana nezidingo zakho. Nikeza umhlinzeki ngamunye ithuba elifanayo lokuchaza imininingwane.

Ukuze uthole uhlelo lwe-Smart Weigh, thumela ulwazi lomkhiqizo wakho, isisindo esiqondiwe, ubukhulu besikhwama, izinto zokupakisha, umkhiqizo odingekayo kanye nezimo zokuhlanza. Xoxa ngephrojekthi yakho nethimba lethu , bese usebenzisa lezo zimfuneko ukuqhathanisa ukucushwa okuphakanyisiwe, ukwakhiwa kanye nezimo zokuhlola.