I-Smart Weigh Industry 4.0 I-Snack Weighing Packaging Line

Ithini Imboni 4.0 Kubakhiqizi Bokudla

Uguquko lwesine lwezimboni lushintsha indlela ukudla okulula okwenziwa ngayo kusukela ezinqubweni ezisebenzayo, ezihlukene zibe izimiso zemvelo ezisebenzayo, ezixhumene. Kubenzi bokudla, i-Industrial 4.0 isho ushintsho olukhulu ukusuka "ekungabonisweni" kuya ekwenzeni izinqumo ezisekelwe kudatha ethuthukisa zonke izingxenye zenqubo yokukhiqiza.

Embonini yanamuhla encintisanayo yokukhiqiza ukudla okulula, ukusebenzisa ubuchwepheshe be-Industrial 4.0 kuyadingeka ukugcina imisebenzi isebenza kahle futhi uhlale unokuncintisana emakethe. Lonke uhla lwe-Smart Weigh lwezixazululo zokukala nokupakisha luyisinyathelo esikhulu esingaphambili kubuchwepheshe bokukhiqiza obuzenzakalelayo. Benza okokusebenza kusebenze kahle, kunembile, futhi kusebenze ngempumelelo kukonke.

Kungani Ukudla Kwe-Snack Kudinga Imishini Engcono Yokupakisha

Izindlela zokukala zendabuko zinenkinga ngezinkinga ezikhethekile ibhizinisi lokudla okulula elibhekana nazo. Akubona nje kuphela ukuthi ubuchwepheshe obuthuthukisiwe bubuhle, buyisidingo sokukhiqiza ngokuncintisana.

Izinkinga Ezihlukahlukene Zomkhiqizo (Ama-Chips, Amantongomane, Amaswidi, nama-crackers)

Izinhlobo ezahlukene zokudla okulula zidinga izindlela ezihlukene zokukala nokupakisha, futhi izinkampani eziningi zenza ukudla okungaphezu koyedwa kulayini ofanayo. Kufanele uqaphele ngama-chips amazambane ukuze angaphuli, futhi kufanele uqiniseke ngamantongomane njengoba ebiza kakhulu. Ezilungiselelweni ezifudumele, amaswidi anganamathela ezindaweni ezingaphezulu, futhi ama-crackers afika ngobukhulu obuhlukahlukene kanye nokwakheka, okungathinta indlela isikali esisebenza kahle ngayo.

Ubuchwepheshe obusha be-Smart Weigh bulandela umkhondo wamaphrofayili aqondene nomkhiqizo ashintsha ngokushesha zonke izilungiselelo lapho umkhiqizo ushintsha. Isistimu ilandela umkhondo weqiniso lokuthi ama-kettle chips adinga ukudlidliza okuthambile, izinga lokukhipha kancane, kanye nenhlanganisela yama-algorithms ahlukile kunamakinati. Ubuchwepheshe bokubona umkhiqizo bungakwazi nokuzitholela izinto ngokwazo, obususa amaphutha abantu abawenzayo ngenkathi bekhetha imikhiqizo elimaza ikhwalithi.

Inkinga iphinde ithinte izinto zesizini kanye nezinhlelo ezilinganiselwe. Inkampani ingase yenze kuphela amantongomane e-pumpkin spice izinyanga ezintathu phakathi nonyaka. Abasebenzisi bezinhlelo zendabuko kufanele bafunde kabusha izilungiselelo ezingcono kakhulu njalo ngesizini, okungamosha isikhathi esiningi phakathi nokusetha. Amasistimu athuthukile agcina idatha yomlando futhi angakhumbula ngokushesha izilungiselelo ezihamba phambili kusukela ekuqalisweni kokukhiqiza okudlule.

Izidingo zokukhiqiza okunesivinini esikhulu

Ukukhiqiza ukudla okulula kwesimanje kudinga isivinini esishesha kakhulu ukuze uphathwe umshini wokupakisha ojwayelekile. Ezinhlelweni zokudla okulula, i-vffs ye-multihead weigher ejwayelekile ingadinga ukusebenzisa amaphekhi angu-60-80 umzuzu ngamunye kuyilapho igcina izinga elifanayo lokunemba.

Ulayini wokupakisha ukudla okulula we-Smart Weigh ungasebenza ngokushesha, usheshise amaphekhi angu-600/min, ngoba umshini unezilawuli ezithuthukisiwe, ama-algorithms asebenzayo, kanye nokwakhiwa okunembayo. Amasistimu ahlala enembile ngisho nangesivinini sawo esiphezulu ngenxa yokukhetha inhlanganisela ehlakaniphile namandla okwenza izinguquko ngesikhathi sangempela. Ukudambisa ukudlidliza okuthuthukisiwe kanye nomklamo wesakhiwo kumisa ukulahleka kokunemba okwenzeka kumasistimu angaphambili lapho isivinini sishintsha.

I-Smart Weigh's Industry 4.0 Packing Line Solutions

Umkhakha wesimanje wokudla okulula udinga izixazululo zokupakisha ezisebenza kahle kakhulu futhi ezingasetshenziswa ngezindlela ezahlukahlukene. I-Smart Weigh inikeza izixazululo zangokwezifiso ze-Industry 4.0 ezithuthukisa ukusebenza kahle, ikhwalithi, kanye nenzuzo, kungakhathaliseki ukuthi usebenza endaweni encane noma usebenzisa indawo enkulu yokukhiqiza.

Abenzi bokudla okulula banamuhla kufanele babhekane namaqiniso ebhizinisi ahluke kakhulu. Izinsiza ezinendawo elinganiselwe zidinga ukuthi zikwazi ukukhiqiza izimpahla eziningi endaweni encane, kuyilapho abakhiqizi abakhulu badinga ukukwazi ukubhekana nokuphuma okuningi emigqeni eminingi yomkhiqizo ngesikhathi esisodwa.

I-Smart Weigh inezixazululo ezimbili eziqondile zokubhekana nalezi zinkinga eziyingqayizivele: uhlelo lwethu oluncane lwamakhanda angama-20 lwe-VFFS lokukhiqiza umthamo omkhulu olungathathi isikhala esiningi, kanye nezinhlelo zethu ezigcwele zemigqa eminingi yokusebenza okukhulu okudinga umthamo omkhulu nokuvumelana nezimo.

Zombili izinketho zisebenzisa ubuchwepheshe be-Smart Weigh's Industry 4.0 ukuhlinzeka ngokuzenzakalelayo okuhlakaniphile, ukunakekelwa okubikezelwayo, kanye nokwenza kahle kwesikhathi sangempela. Lokhu kuqinisekisa ukuthi indawo yakho isebenza kahle kakhulu, kungakhathaliseki ukuthi inkulu noma incane kangakanani noma idinga ukukhiqiza okungakanani.

A. I-Smart Weigh 20-Head Multihead Weigher ene-Dual VFFS System: Space-Efficient High-Volume Solution

Kubakhiqizi ababhekene nezingqinamba zesikhala kodwa bafuna ukukhiqiza okuphezulu kakhulu, uhlelo lwe-Smart Weigh olunamakhanda angama-20 lwe-VFFS luletha okuphuma phambili okukhethekile endaweni ehlangene.

I-Compact Design Specifications

Ukucushwa Kwendawo Elungiselelwe: 2000mm (L) × 2000 mm (W) × 4500mm (H)

● Idizayini eqondile inciphisa izidingo zesikhala saphansi

● Inkundla ehlanganisiwe inciphisa ubunkimbinkimbi bokufaka

● Ukwakhiwa kwe-modular kuvumela ukuma okuguquguqukayo

I-High-Volume Performance : Okukhiphayo okuhlanganisiwe: izikhwama eziyi-120 ngomzuzu

● Ukusebenza kwe-VFFS okukabili kuphinda kabili umthamo ngaphandle kwesikhala esiphindwe kabili

● Amakhanda okukala angu-20 ahlinzeka ngokunemba okuphelele kwenhlanganisela

● Amandla okusebenza aqhubekayo okukhiqiza okungu-24/7

●Izici Ezihlakaniphile Zezinsiza Ezikhawulelwe Emkhathini

● Idizayini yokuhlanganisa eqondile

Izinzuzo Ezimbili Zesikhala se-VFFS

Imishini emibili ye-VFFS esebenza kusikali esisodwa inikeza:

● 50% ukonga isikhala: Uma kuqhathaniswa nemigqa emibili ehlukene ye-VFFS yesikala

● Ukusebenza okungafuneki: Ukukhiqizwa kuyaqhubeka uma umshini owodwa udinga ukulungiswa

● Ukulinganisa okuvumelana nezimo: Osayizi bezikhwama abahlukene ngesikhathi esisodwa emshinini ngamunye

● Izinsiza ezenziwe lula: Amandla awodwa kanye noxhumano lokuhlinzekwa komoya

I-Automation Ethuthukisiwe Yabasebenzi Abanomkhawulo

Izikhungo ezilinganiselwe ngezikhala ngokuvamile zinezingqinamba zabasebenzi. Uhlelo luhlanganisa:

● Ukushintsha komkhiqizo okuzenzakalelayo: Kwehlisa izidingo zokungenela mathupha

● Amasistimu wokuziqapha: Ukunakekela okuqagelayo kunciphisa ukuma okungalindelekile

● Ukuxilongwa kwesilawuli kude: Usekelo lobuchwepheshe ngaphandle kokuvakasha kusayithi

● I-HMI enembile: Umsebenzisi oyedwa angaphatha lonke uhlelo

Imininingwane Yokusebenza

B. I-Smart Weigh Snacks Multihead Weigher VFFS Packing Line: Uhlelo Lokukhiqiza Olukhulu

Kubakhiqizi abakhulu abanezinsiza ezibanzi kanye nezidingo ezinkulu zokukhiqiza, i-Smart Weigh inikezela ngezinhlelo eziphelele zemigqa eminingi enenhlanganisela ye-VFFS yesivinini esikhulu.

I-Scalable System Architecture

Ukucushwa Kwemigqa Eminingi:

● Iziteshi ze-VFFS ezizimele ezi-3-8

● Isiteshi ngasinye: I-14-20 head multihead weigher enesivinini esikhulu se-VFFS

● Isamba sokukhishwa kwesistimu: 80-100 izikhwama ngomzuzu ngesethi ngayinye

● Idizayini ye-modular ivumela ukunwetshwa okukhuphukayo

I-L arge Facility Integration:

● Ubude besistimu: 5-20 amamitha kuye ngokucushwa

● Igumbi lokulawula eliphakathi kwazo zonke izintambo zokukhiqiza

● Amasistimu okuthutha ahlanganisiwe okusabalalisa umkhiqizo

● Ukulawulwa kwekhwalithi okuphelele kulo lonke uhlelo

● Ukulawula Ukukhiqiza Okuphakathi

Umshini Wokupakisha I-Snack ngalinye Setha Amakhono:

Ukuphathwa Kwemikhiqizo Eguquguqukayo:

● Imikhiqizo ehlukene ngesikhathi esisodwa emigqeni ehlukene

● Ukuqashelwa komkhiqizo okuzenzakalelayo kanye nomsebenzi owenziwayo

● Ukuvimbela ukunukubezeka phakathi kwemikhiqizo engezwani nomzimba

● Ukuxhumanisa ushintsho olusheshayo emigqeni eminingi

● Izinhlelo Zokuhlanganisa Eziphelele

Imishini ozikhethela yona:

● Umshini wokugcwalisa izinongo nomshini wokunamathisela

● Ukuqoqwa kukadoti nezinhlelo zokugaywa kabusha

● Amasistimu okuhlola isisindo kanye nensimbi anokunqatshwa okuzenzakalelayo

● Amasistimu okupakisha amakesi azenzakalelayo

● Amarobhothi ahlanganisa impahla eqediwe

● Imishini yokusonga nokulebula

Kungani Khetha Isisindo Esihlakaniphile - Umkhiqizi Womugqa Wokupakisha waseChina

I-Thechoice yokusebenzisana ne-Smart Weigh isekelwe kwinani lezinzuzo zamasu ezibalulekile ezisenza ukukhetha okungcono kakhulu phakathi kwabakhiqizi bezinto zokupakisha zase-China: I-Smart Weigh isifinyelele izinga elifanayo lobuchwepheshe nezimbangi zayo zakwamanye amazwe kuyilapho igcina izindleko zayo ziphansi. Izinto zethu zokusebenza zikunikeza u-85–90% wezici ezihamba phambili zase-Europe ngo-50–60% wezindleko, ukuze uthole inani elikhulu ngaphandle kokuyeka ukusebenza okubalulekile noma imibandela yokwethembeka.

Izinketho Ezisheshayo Zokwenza Ngokwezifiso: I-Smart Weigh ingcono kunabakhiqizi bamazwe ngamazwe abagxile kuzixazululo ezisezingeni ngoba ingahlangabezana nezidingo zezinhlobo ezahlukene zokudla okulula. Singashintsha kalula okokusebenza kwethu ukuze kulingane nezidingo zokudla okulula kwamaShayina, okufana namakhekhe erayisi, amantongomane ababayo, amaswidi endabuko, kanye nokudla okulula okungangeni kunoma imuphi umumo ovamile.

I-Comprehensive Global Service Network: I-Smart Weigh isebenzisa izikhungo ezine ezinkulu zesevisi ezitholakala ngokuhlelekile kuwo wonke amazwekazi - e-United States, e-Indonesia, eSpain nase-Dubai. Le ngqalasizinda yomhlaba wonke iqinisekisa ukusekelwa okusheshayo kwezobuchwepheshe kanye nezinsizakalo zokunakekela kumakhasimende ethu omhlaba, ihlinzeka ngobuchwepheshe bendawo kuyilapho igcina izindinganiso zekhwalithi yesevisi engaguquki emhlabeni wonke.

I-Flexible Partnership Approach: Singasebenza namaphrojekthi abo bonke osayizi nesabelomali, kusukela ekulungisweni okulula kuya ezindaweni ezikhona kuya ekufakweni okusha sha. I-Smart Weigh isebenza nabakhiqizi ukwenza amasu okuqalisa ngezigaba asebenza nezidingo zabo zokuhamba kwemali kanye nemikhawulo yokusebenza.

Ukuzibophezela Kobambiswano Lwesikhathi Eside: I-Smart Weigh idlula ukuhlinzeka ngezinto zokusebenza. Bathuthukisa ukuxhumana okuhlala njalo ngokunikela ngezinsizakalo eziqhubekayo zokuthuthukisa ukusebenza, izindlela zokuthuthukisa ubuchwepheshe, nosizo lokukhula kwebhizinisi. Sikala ukusebenza kwethu ngokuthi amakhasimende ethu enza kahle kangakanani, okusinikeza ugqozi lokukhula ndawonye.

Ingqikithi Yezindleko Zobunikazi Zokuncintisana: I-Smart Weigh inezindleko zokutshala eziphansi zokuqala kunezinketho zangaphandle, futhi le nzuzo ihlala impilo yonke yezinto zokusebenza. Izindleko zezingxenye, izinkokhelo zesevisi, nezindleko zokuthuthukisa zihlala zincintisana, okuyinto enhle emnothweni wesikhathi eside.

Isiphetho

I-Smart Weigh's Industry 4.0 izixazululo zokukala nezokupakisha zingaphezu nje kobuchwepheshe obusha; bayindlela ephelele yokwenza izinto zibe ngcono. I-Smart Weigh isebenzisa ubunjiniyela obumisiwe kanye nezishintshayo zakamuva ukuze zenze izinto zihambe kahle, zithuthukise ikhwalithi, futhi zenze imali eyengeziwe.

I-Smart Weigh iyisixazululo esingcono kakhulu sabenzi bokudla okulula abafuna ukwamukela ikusasa lobuchwepheshe bokupakisha obuzenzakalelayo ngoba busebenza kahle kakhulu, busekela isevisi egcwele, imbuyiselo enkulu yezezimali, kanye nobuchwepheshe obulungele ikusasa.

Isu le-Smart Weigh elihlanganisa konke alihlangabezani nezidingo zokusebenza zamanje kuphela kodwa futhi lenza isisekelo sokukhula kwesikhathi esizayo kanye nokuncintisana. Izixazululo ze-Smart Weigh's Industry 4.0 zisiza abakhiqizi ukuthi babhekane nezinselelo zokushintsha izimfuno zemakethe zokwenza ngokwezifiso okwengeziwe, izikhathi zokuhola ezimfushane, namazinga ekhwalithi ephezulu kuyilapho benza umsebenzi omuhle kakhulu.

Shayela i-Smart Weigh ngokushesha ukuze usethe ukuhlolwa okuphelele kwezidingo zakho zokupakisha futhi uthole ukuthi izixazululo ze-Industry 4.0 zingawathuthukisa kanjani amakhono akho okukhiqiza kuyilapho zikunikeza imbuyiselo enkulu ekutshalweni kwezimali. Ithimba lethu lochwepheshe likulungele ukunikeza isisombululo esiyingqayizivele esihlangabezana nezidingo zakho futhi silungise ibhizinisi lakho ukuze liphumelele esikhathini esizayo.

• Unyaka ususunguliwe
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