Granule Packing Line
Since 2012 - Smart Weigh is committed to helping clients increase productivity at a reduced cost. Contact us Now!
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Since 2012 - Smart Weigh is committed to helping clients increase productivity at a reduced cost. Contact us Now!
Our complete nugget packaging solution combines precision weighing technology with seamless automation. This integrated system includes an incline conveyor, multihead weigher, VFFS machine, output conveyor, and rotary table - delivering maximum efficiency, minimal giveaway, and consistent packaging quality for processors seeking optimized production. Achieve up to 60 bags per minute with ±1.5g accuracy.
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Smart Weigh's integrated nugget packaging system combines precision engineering with seamless automation to deliver a complete packaging solution for food processors. Our system includes:
1. Incline Conveyor
3. Vertical Form Fill Seal (VFFS) Packaging Machine
4. Output Conveyor
5. Rotary Collection Table
This all-in-one solution works great for nugget makers that want to get the most out of their production while keeping accurate weight control:
● Production Capacity: Up to 50 bags per minute (depending on product and bag size)
● Weighing Accuracy: ±1.5g precision for minimal product giveaway
● Packaging Formats: Pillow bags, gusseted bags
● Changeover Time: Under 15 minutes between product runs
The feeding process begins with our stainless steel incline conveyor, engineered specifically for the unique handling requirements of nugget products:
Gentle Product Handling: Cleated belt design prevents product damage during elevation
Adjustable Speed Control: Variable frequency drive allows synchronization with weigher infeed
Sanitary Construction: Open-frame design with tool-less belt removal for thorough cleaning
Height Adjustability: Customizable angles (15-45°) to accommodate facility layout constraints
At the heart of our nugget packaging system is Smart Weigh's precision multihead weigher, providing unmatched accuracy while handling delicate nugget products:
Configuration Options: Available in 10, 14, or 20-head configurations to match production requirements
Anti-Stick Technology: Specially designed contact surfaces prevent nugget adhesion
Product Memory: Store up to 99 product recipes for quick changeovers
Self-Diagnostics: Real-time monitoring prevents undetected weighing errors
Vibration Control: Gentle product handling prevents nugget breakage or coating damage
Weight Stability: Advanced algorithms compensate for motion interference in busy production environments
The weigher's touchscreen interface provides real-time production data including:
● Current production rate
● Target vs. actual weight analysis
● Statistical process control metrics
● Efficiency monitoring
Our vertical packaging machine seamlessly integrates with the multihead weigher to create properly sealed packages that maintain product freshness and presentation:
Servo-Driven Precision: Independent servo motors for jaw movement, film pull, and sealing
Film Capabilities: Handles laminated films, metallized films, and sustainable packaging materials
Sealing Technology: Impulse sealing with temperature monitoring prevents leakers and ensures package integrity
Quick-Change Components: Rapid format changes with tool-less adjustments
The sealed packages transfer seamlessly to our output conveyor, designed specifically for freshly sealed packages:
Gentle Transport: Smooth belt surface prevents damage to fresh seals
Integrated Controls: Synchronized speed control with packaging machine
Variable Speed: Adjustable to match downstream processes
The final component streamlines end-of-line operations and prevents bottlenecks:
Adjustable Speed: Synchronizes with upstream equipment for smooth production flow
Ergonomic Design: Proper height and rotation speed for operator comfort during manual packing
Easy Cleaning: Removable surface for thorough sanitation
While individual components deliver excellent performance, the true value of our nugget packaging system comes from seamless integration:
Single-Source Solution: When one company is in charge of the whole system, there is no blaming other vendors.
Synchronized Production: Automated speed matching between parts keeps things from becoming stuck.
Space Optimization: A small footprint made just for the layout of your building
When you choose Smart Weigh's nugget packaging system, you gain more than machinery:
Pre-Installation Consultation: Layout optimization and utility requirement planning
Installation Support: Expert technicians ensure proper setup and integration
Operator Training: Comprehensive hands-on training for production and maintenance teams
24/7 Technical Support: Emergency assistance and troubleshooting
Preventative Maintenance Programs: Scheduled service to maximize uptime
Performance Optimization: Ongoing analysis and improvement recommendations
Get in touch with our packaging experts today to talk about your specific needs for making nuggets. We'll look closely at your present process and show you how Smart Weigh's integrated nugget packing technology can make your business run more smoothly.
● Request a Video Demonstration
● Schedule a Facility Consultation
● Obtain a Custom Line Configuration Quote
CONTACT US
Building B, Kunxin Industrial Park, No. 55, Dong Fu Road , Dongfeng Town, Zhongshan City, Guangdong Province, China ,528425
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