Umgaqo-nkqubo Wokusebenza Komatshini Wokugcwalisa Umgubo

Ukuvelisa yintsimi efuna ukuchaneka nomsebenzi ekufuneka wenziwe ngokukhawuleza okukhulu, yiyo loo nto kukho umatshini wokuzalisa umgubo obalulekileyo kumashishini anxulumene nawo kuquka amashishini amayeza, ukutya, kunye nezinto zokuthambisa ukuze kupakishwe kakuhle nangokuchanekileyo umgubo.

Nokuba ngamayeza, iimveliso ezityiwayo ezifana neswekile kunye neziqholo, okanye iipowders zobuhle, ukusebenza kwezixhobo zokuzalisa umgubo kufuneka kuqondwe kakuhle.

Ngokweenkcukacha, eli nqaku lihlola imisebenzi eyenziwa ngumatshini wokupakisha umgubo, uhlalutyo lokubaluleka kwesi sixhobo ekugcinweni koshishino, kunye nengcaciso yendlela osebenza ngayo umatshini wokuzalisa nokuvala umgubo.

Izinto eziphambili zoomatshini bokugcwalisa umgubo

Kule candelo, siza kujonga izinto ezahlukeneyo ezibalulekileyo zomatshini wokuzalisa umgubo nganye nganye.

● I-Feed Hopper ene-Screw Feeder

I-hopper ifumana umgubo kwaye yiyunithi yokuqala yenkqubo kwisixhobo sokuzalisa umgubo ekufuneka siwufake kumatshini. Injongo yayo ephambili kukugcina nokubonelela nge-face punch nge-powder kunye nokondla umgubo kwindlela yokuzalisa. I-hopper eyilwe ngolo hlobo inceda ekunciphiseni inkcitho ye-powder, kwaye ikwanceda ekugcineni ukuhamba komgubo okuqhubekayo, okudlala indima ebalulekileyo ekuqinisekiseni ukuba iinkqubo zemveliso zenziwa ngokufanelekileyo nangokuchaneka.

● Intloko Ezalisayo

Intloko yokuzalisa inomsebenzi wokulinganisa ubungakanani bomgubo oza kufakwa kwisikhongozeli. Eli candelo lisebenzisa amaqhinga amaninzi axhomekeke kuhlobo lomatshini ofundwayo. Ukuzaliswa kwe-Auger okusetyenziswa apha apho amandla amancinci anikwa khona ngoncedo lwesikrufu esijikelezayo yenye indlela ethandwayo kwiipowders ezincinci.

● Indlela yokuqhuba

Indlela yokuqhuba efana neemoto kunye neegiya inceda ekusebenzeni kweendawo ezahlukeneyo zomatshini wokupakisha umgubo. Iimoto ezisetyenziselwa ukusebenzisa intloko yokuzalisa kunye nee-auger kunye neegiya ziluncedo ekulawuleni isantya sezinto ezahlukeneyo. Apha, isantya sibalulekile njengoko oku kumisela imveliso yomatshini kunye nokusebenza kakuhle kokuzalisa umgubo. Ikwalungile ekulinganiseni ngokuchanekileyo. Indlela yokuqhuba yenza kube nokwenzeka ukuba nenkqubo esebenza kakuhle kwaye inciphise amaxesha okungasebenzi kakuhle.

● Izinzwa kunye noLawulo

Zichaneke kakhulu kwaye uninzi lweematshini zokuzalisa nokuvala umgubo zanamhlanje zinezixhobo ezifana nezi sensors kunye netekhnoloji yokulawula. Ezinye iimpawu ziquka ukuhamba komgubo okunyamezelwayo, ubunzima bepakethi nganye, kunye namanqanaba okuzalisa alandelwa ngokusondeleyo nangokuchanekileyo njengoko emiselwa zizi sensors. Zonke iimashini ezizaliswayo zixhotyiswe ngeepaneli zolawulo ukuze kuvumeleke umqhubi okanye umlindi ukuba enze uhlengahlengiso oluthile kwiimashini kwaye ajonge ukusebenza komatshini ngamnye kwinqanaba ngalinye lenkqubo yemveliso.

Umgaqo oSebenzayo weeMishini zokuzalisa umgubo

Oomatshini bokugcwalisa umgubo bachaza izixhobo ezisetyenziswa ekupakisheni iimveliso ezicolekileyo ezicolekileyo kwiindawo ezahlukeneyo zokupakisha. Inkqubo iqala nge-hopper eyi-reservoir yomgubo ize ikhuphe okufanayo kwizixhobo zokugcwalisa.

Nantsi inkcazo yendlela ezisebenza ngayo ezi matshini:

✔ Isishwankathelo seNkqubo yokuzalisa

Ukusuka kwi-hopper, umgubo ufakwa kwintloko yokuzalisa, egcwalisa izikhongozeli ngemveliso. Intloko yokuzalisa isebenzise iindlela ezahlukeneyo ezinokusekelwe kuhlobo lomatshini wokupakisha njengohlobo lokuzalisa lwe-auger okanye uhlobo lokuzalisa ubunzima. Ukuzalisa kwe-auger kuza ne-auger ejikelezayo yokuphatha nokuhambisa umgubo, uze emva koko ulinganise ubunzima ukuze ubone ubungakanani.

✔ Iindlela zokulinganisa

Kukho iindlela ezimbini eziphambili zokulinganisa umgubo: i-volumetric kunye ne-gravimetric. Ukuzaliswa kwe-volumetric kulinganisa umgubo ngomthamo kwaye oku kwenziwa ngeendlela ezahlukeneyo kuquka ukusetyenziswa kwe-auger okanye i-vibratory feeder. Ukuzaliswa kwe-gravimetric kwelinye icala kuya kulinganisa umgubo ngaphambi kokuba usasazwe kwaye ngaloo ndlela kube nokuchaneka okuphezulu. Ukusetyenziswa kwale ndlela kuxhomekeke kuhlobo lomgubo kunye nokuchaneka okufunekayo kwisixhobo.

✔ Iindlela zokutywina

Okulandelayo kumgca wokusebenza kukuvalwa kwezikhongozeli, emva kokuba zizaliswe. Iindlela ezahlukeneyo zokuvala, umzekelo, ukuvalwa kobushushu okanye ukuvalwa kwe-induction, zisetyenziswa ekutywineni isikhongozeli ngomatshini wokuvala umgubo. Ukuvalwa kubaluleke ngokulinganayo ekuqinisekiseni ukuba imveliso igcinwe kakuhle ngokunciphisa ungcoliseko kunye nokuwohloka komgangatho wemveliso ngaloo ndlela kuchaphazele ixesha layo lokuphelelwa.

Umatshini Wokugcwalisa Umgubo OneeMishini Emibini Eyahlukeneyo

▲ Umatshini wokuPakisha oMileyo

Umatshini wokupakisha othe nkqo ulungele ukwenza inkqubo yokupakisha iimveliso ezifana neempuphu zibe ziingxowa zepillow okanye zegusset ngokuzenzekelayo. Uxhotyiswe ngenkqubo yezikrufu, lo matshini uqinisekisa ubunzima obuchanekileyo kunye nokondla imveliso kwiphakheji. Umsebenzi ophambili womatshini wokupakisha othe nkqo kukwenza, ukuzalisa, kunye nokutywina iingxowa zepillow okanye zegusset kwinkqubo enye, eqhubekayo. Umatshini uqala ngokwenza izinto zokupakisha zibe yimo yengxowa oyifunayo, emva koko uyizalise ngemveliso, kwaye ekugqibeleni uyivale, ukuqinisekisa ukuvalwa komoya. Olu hlobo lomatshini lusetyenziswa kakhulu ekupakisheni iimveliso zomgubo ngokufanelekileyo nangendlela efanelekileyo.

▲ Umatshini Wokupakisha Okondla Iingxowa

Umatshini wokupakisha ukutya ingxowa wenzelwe ukupakisha iimveliso zepowder kwiingxowa ezenziwe kwangaphambili. Ngokungafaniyo nomatshini wokupakisha othe nkqo, awuzenzi iingxowa; endaweni yoko, uthatha iingxowa ezenziwe kwangaphambili kwaye uphatha yonke inkqubo yokuzivula, ukuzizalisa, ukuzivala, nokuzivala. Inkqubo yezikrufu kulo matshini idlala indima ebalulekileyo ekutyiseni imveliso ngokuchanekileyo kwiingxowa. Lo matshini ulungele iimveliso zepowder ezifuna ukupakishwa kwangaphambili, unikezela ngokuguquguquka nokuqinisekisa ukuthembeka kwemveliso ngendlela yayo echanekileyo yokutywina.

Ukusetyenziswa koomatshini bokugcwalisa umgubo

Oomatshini bokuzalisa nokuvala umgubo bayimfuneko kwiinkalo ezahlukeneyo namacandelo njengoko beneemfuno kunye nemigangatho ekhethekileyo.

Oku kungenxa yokuba zinceda ekulinganiseni idosi, kwaye zihambelane nemigaqo-nkqubo elawula ukwenziwa kweemveliso zamayeza ngaloo ndlela ziphucula umgangatho weemveliso. Kwishishini lokutya kuquka iziqholo okanye ifomula yosana, ezi matshini zilawula iimveliso zomgubo ngokwemilinganiselo yokhuseleko kunye nokusebenza kakuhle.

Kwizinto zokuthambisa kunye nokunyamekela umntu, oomatshini bokugcwalisa nokuvala umgubo basebenza kwiipowder zobuso kunye neepowder zomzimba kwaye loo nto iyenzeka kwiimarike ezikhulayo. Ngakwicala elifanayo, ezi zicelo zibonisa kwaye zibonisa indlela ebaluleke kwaye iluncedo ngayo oomatshini bokupakisha umgubo ekugcineni umgangatho kunye nokuhambelana neemfuno zale shishini.

Iingenelo zokusebenzisa oomatshini bokugcwalisa umgubo

Kukho iingenelo ezininzi zokusebenzisa izixhobo zokuzalisa umgubo kunokuqhuba iinkqubo zemveli zokupakisha ngesandla, eli lixesha elitsha kwihlabathi leempuphu zokupakisha.

▶ Ukusebenza kakuhle kunye nesantya

Oomatshini abazaliswe ngumgubo babonisa ukusebenza okuphucukileyo kakhulu xa kuthelekiswa nemigca yokuzalisa ngesandla. Njengoko bekutshiwo ngaphambili ukupakisha ngesandla kungathatha ixesha elininzi kwaye kube nzima ngelixa kwinkqubo ezenzekelayo inani elikhulu lokupakisha umgubo linokwenziwa ngaphandle kokuphazamiseka okuninzi. Ukongeza ekunyuseni isantya semveliso, oku kunciphisa namathuba okwenza impazamo. Oomatshini abazenzekelayo ngokupheleleyo abadinwa okanye bafune ikhefu kunye ne-R&R; babekwe ngendlela yokuba basebenze ixesha elide ngaphandle kokuphazamiseka kwaye oku kufanelekile kakhulu kwiindawo ezinezithuthi ezininzi.

▶ Ukungaguquguquki kunye nokuchaneka

Mhlawumbi eyona nto ibalulekileyo kwiimashini zokuzalisa nokuvala umgubo kukwenziwa kwemigangatho kunye nokuchaneka komgangatho weemveliso ezinikezelwayo. Enye inzuzo yokwenza izinto ngokuzenzekelayo kukuba isikhongozeli ngasinye sizaliswe ngendlela efanelekileyo, kwaye oku kubalulekile ekwandiseni ukuhambelana komgangatho. Ikwenza oku ngendlela ecwangcisiweyo ukunciphisa inkcitho kunye nokuqinisekisa ukuba zonke iimveliso eziveliswayo zinikezelwa ngendlela efanelekileyo ukuze zihambelane neemfuno zabathengi kunye nemigaqo-nkqubo yezomthetho.

Isiphelo

Ukuqukumbela, kunokuthiwa umatshini wokuzalisa umgubo ubaluleke kakhulu kumashishini ahlukeneyo. Utshintsho olufana nolu luya kuphakamisa umgangatho weendlela zokusebenza kunye neenkqubo zoshishino zokuphucula oomatshini bokugcwalisa umgubo ngobuninzi kunye nokutywina njengezona zinto ziphambili ezinika iingenelo zokukhuphisana. Ukuze ufumane eyona teknoloji ibalaseleyo yokupakisha umgubo, jonga izisombululo eziphambili ezinikezelwa yiSmart Weigh Pack.