Umshini Wokupakisha Amantongomane Uhlanganiswa Kanjani Futhi Usetshenziswa Kanjani?

Wake wazibuza ukuthi imishini yokupakisha amantongomane ikusiza kanjani ekupakisheni okulula, kanye nokugcinwa kwekhwalithi? Lokhu kungenxa yokuthi inqubo kusukela ekupakisheni okusha kuya kokuphelele ingaba nzima ngezinye izikhathi.

Lesi sihloko sixoxa ngemishini yokupakisha amantongomane ngenkathi sinikeza amathiphu awusizo okusiza ukwenza lula inqubo yokukhiqiza uma ucabanga ukusebenzisa imishini. Kungakhathaliseki ukuthi uyibhizinisi elincane elikhulayo noma ungumkhiqizi onolwazi ofuna ukusebenza kahle, kubalulekile ukuthi wazi ngale mishini.

Ake siqale.

Ukuqonda Imishini Yokupakisha Amantongomane

Ngaphambi kokuthi uqonde ngqo ukuthi umshini wokupakisha amantongomane uhlanganiswa futhi usetshenziswa kanjani, kubalulekile ukuqonda kuqala ukuthi iyini le mishini.

Imishini yokupakisha amantongomane iyimishini eyenzelwe ngqo ukugcwalisa izinhlobo ezahlukene zamantongomane ngokushesha nangendlela ephumelelayo ezitsheni noma ezikhwameni. Ifakwe izingxenye eziningana: ama-conveyor, izinhlelo zokugcwalisa isisindo, kanye nomshini wokupakisha wokuvala, ukusho nje ezinye.

Le mishini isekela ukupakishwa okuzenzakalelayo, ihlola njalo isisindo, ikhwalithi, kanye nezindinganiso zokuhlanzeka. Kungaba ukupakisha ama-alimondi, amantongomane, ama-cashew, noma olunye uhlobo lwamantongomane; le mishini eguquguqukayo ingenza izithombe ezahlukene kanye nobuningi bokupakisha.

■ Izinto Ezibalulekile:

Ezinye zezingxenye ezibalulekile zomshini wokupakisha ama-cashew nut zifaka:

✔ 1. I-Feed Conveyor: Ihambisa amantongomane ezindaweni zokugcina noma zokucubungula iwayise emshinini wokulinganisa, iqinisekisa ukuthi kuhlale kukhona amantongomane enqubweni yokupakisha.

✔ 2. Uhlelo Lokugcwalisa Isisindo: Lolu hlobo lwesistimu yokulinganisa lubalulekile ekuhlukaniseni; lulinganisa ngokunembile amantongomane okufanele afakwe ephaketheni ngalinye, lugcina isisindo sihambisana, futhi, ngokuvamile, luhambisana nezidingo zomthetho.

✔ 3. Umshini Wokupakisha: Lona umgogodla wenqubo, ogcwalisa futhi upakishe amantongomane ezitsheni noma ezikhwameni. Umshini ungafaka okhiye abanjengo-VFFS (Vertical Form-Fill-Seal), i-HFFS (Horizontal Form-Fill-Seal) noma umshini wokupakisha isikhwama esijikelezayo ngokusekelwe ohlotsheni lokwethulwa kwephakheji futhi uvumelane nokusebenza okufunwayo.

✔ 4. Umshini Wokufaka Amabhokisi (Ongakukhetha): Umshini wokufaka amabhokisi usetshenziswa ekupakisheni ngobuningi. Ufaka amantongomane ngokuzenzakalelayo emabhokisini ekhadibhodi bese uwagoqa bese ewavala, abese ethunyelwa ezinqubweni zokupakisha ezilandelayo.

✔ 5. Umshini Wokufaka I-Pallet (Ongakukhetha): Ufaka i-pallet exutshweni lezakhamzimba elipakishiwe ngendlela ezinzile nehlelekile kuma-pallet okugcina noma okuthuthwa ngawo.

Lokhu kusiza lezo zingxenye ukuthi zivumelane, ngaleyo ndlela kuvumelane uhlelo lokuzenzakalela ngesikhathi sokupakisha amantongomane ukuze kwandiswe ukusebenza kahle nokusebenza kahle, kuqinisekiswe ikhwalithi yemikhiqizo.

Izinhlobo Ezihlukene Zemishini Yokupakisha Ama-Cashew Nut

Jabulela imishini eminingi eyenzelwe ukupakisha izinhlobo ezahlukene zamakinati, ucabangela umkhiqizo wawo kanye nezinga lomkhiqizo.

Nazi ezinye zezinhlobo ezivame kakhulu:

● Imishini Ezenzakalelayo Ngokugcwele vs. I-Semi-Auto

· Imishini Ezenzakalelayo: Le mishini yenza konke kusukela ekugcwaliseni kuya ekuvaleni ngaphandle kokuphazamiseka okukhulu komuntu. Ifanele noma yikuphi ukukhiqizwa okuphezulu futhi iqinisekisa ikhwalithi engaguquki ekupakisheni.

· Imishini Ezenzakalelayo Kancane: Kalula nje, le mishini idinga ukungenelela okuncane ngesandla—ngokuyinhloko ukulayisha izikhwama noma izitsha bese kuqala inqubo yokupakisha. Ilungele kakhulu imisebenzi yokupakisha esheshayo noma lapho imikhiqizo inokushintshashintsha okuvamile.

● Imishini Yokugcwalisa Ifomu Eqondile ye-VFFS noma Eqondile

Yonke imishini ye-VFFS isetshenziselwa ukwakha nokwenza izikhwama ngefilimu yokupakisha, bese kuthi ngemva kwalokho, igcwaliswe ngamantongomane bese idala uphawu oluqondile. Ngakho-ke, ingasetshenziswa ukupakisha amantongomane kahle ezikhwameni ezinobukhulu obuhlukahlukene; ngakho-ke, iphatha kalula ezinye izinto zokupakisha eziningi.

● Imishini Yokupakisha Evundlile Yokugcwalisa Ifomu (HFFS)

Imishini esetshenziselwa ukuma okuvundlile futhi yenza kahle kakhulu ukufaka amantongomane esikhwameni noma esikhwameni esenziwe ngaphambilini. Lezi zipesheli zifaka phakathi imishini ye-HFFS, efanelekela imisebenzi yokufaka izikhwama ngesivinini esikhulu futhi ehlotshaniswa nokuthuthukiswa okusetshenziswe kabusha.

● Imishini Yokupakisha Izikhwama

Bangochwepheshe ekubhekaneni namaphakethe enziwe ngaphambilini. Kunezinhlobo ezimbili zemishini, ejikelezayo nevundlile, kodwa imisebenzi iyafana: ukuqoqa amaphakethe angenalutho, ukuvula, ukuphrinta, ukugcwalisa, nokuvala amantongomane nokudla okomile emaphaketheni akhiqizwe ngendlela ephumelela kakhulu, ngezinketho zokuvala iziphu noma ama-spout ukuze kube lula kumsebenzisi. Ukukhethwa kohlobo olufanele lomshini wokupakisha kwenziwa ngokusekelwe kumthamo wokukhipha, ukukhetha kwefomethi yokupakisha, kanye nokwenza okuzenzakalelayo.

Umshini Wokupakisha Amantongomane Uhlanganiswa Kanjani Futhi Usetshenziswa Kanjani?

Nansi indlela umshini owakhiwa futhi osetshenziswa ngayo ukupakisha amantongomane:

▲ 1.) Isigaba Sokulungiselela

Ngaphambi kokuqala, imishini yokupakisha amantongomane kumele ihlelwe kahle ukuqinisekisa ukuthi isebenza kahle kakhulu futhi ingathembeka kuyo.

▶Ukufakwa Nokusethwa:

Ifakwe esisekelweni esiqinile njengoba kuchaziwe emiyalweni yomenzi kanye nemigomo yezinyathelo zokuphepha. Lokhu kwayifaka endaweni yokuyibeka ngokomzimba, okuvimbela imithwalo ephambukayo ngesikhathi sokugeleza kwezinto.

▶ Ukulinganisa Nokulungisa:

Ngakho-ke, izingxenye ezibalulekile zesistimu yokukala zilinganisiwe ukuqinisekisa ukulinganiswa okunembile kwamantongomane. Lokhu kuqinisekisa kakhulu ukuthi izingxenye ziyafana futhi zilandela izilawuli zomthetho ezivunyelwe.

▶ Ukulungiselela Izinto:

Imiqulu yefilimu esetshenziswa nemishini ye-VFFS noma izikhwama ezenziwe ngaphambilini ezisetshenziswa nemishini ye-HFFS iyalungiswa futhi ilayishwe emshinini, ngaleyo ndlela ivumela futhi inikeza ukupakishwa okungenamthungo.

▲ 2.) Inqubo Yokusebenza

Ekusebenzeni, ukulandelana kwezinyathelo ezifanele yimishini yokupakisha amantongomane kwenza amantongomane apakishwe ngempumelelo:

▶ Ukondla Nokuthuthwa:

Isiteshi sama-lugs sinikeza amantongomane emshinini. Asiza ekuphekeni amantongomane njalo, sigcine ukusebenza kuqhubeka kusukela phezulu kuya phansi.

▶Ukulinganisa Nokwabela:

Ilinganisa inani lamantongomane adingekayo kuwo wonke amaphakheji. Isizukulwane esilandelayo sinesofthiwe kuwo ukuze azivumelanise nobuningi bamantongomane, ngaleyo ndlela kuqinisekiswe ukuthi iphakheji ngayinye eqediwe izoba nesisindo esithile.

▶Ukupakisha:

Lokho okwenziwa yile mishini ukugcwalisa amantongomane esikhwameni noma esikhwameni, kuye ngokuthi imishini ehlukahlukene iyatholakala, njenge-VFFS kanye ne-HFFS. Le mishini ingakha, igcwalise, futhi ivale amaphakheji kahle ngezindlela eziqondile.

Eminye imishini ephatha amaphakethe enziwe ngaphambilini imishini yokupakisha izikhwama ezijikelezayo nezivundlile, ikhetha, igcwalise futhi ivale izinhlobo eziningi zamaphakethe enziwe ngaphambilini ngokuzenzakalelayo.

▲ 3.) Ukulawulwa Kwekhwalithi

Izindlela zokulawula ikhwalithi zifakiwe enkambisweni yokupakisha ukuqinisekisa ikhwalithi nokuphepha komkhiqizo:

▶ Isitholi sensimbi:

Ngokukhiqiza insimu yamagnetic nokuthola noma yikuphi ukuphazamiseka okubangelwa izinto zensimbi, kuvumela ukususwa ngokushesha kwezinto ezingcolisiwe, kuvikela ukuphepha kwabathengi kanye nobuqotho bomkhiqizo. Ihlola ngokucophelela imikhiqizo ukuze ithole ukungcola kwensimbi, iqinisekise ukuphepha okuphezulu kanye nokuhambisana nezindinganiso zekhwalithi eziqinile. Lokhu, kunciphisa ukwanda kokubuyiswa komkhiqizo kodwa kusaqinisekisa ukuvikela amakhasimende ngokuthula kwengqondo nokuvikela ukuzethemba kwamakhasimende.

▶Isisindo Sokuhlola:

I-checkweigher iyisistimu ezenzakalelayo ebaluleke kakhulu esetshenziswa emigqeni yokukhiqiza ukuqinisekisa isisindo somkhiqizo esiqondile. Ikala imikhiqizo ngokunembile njengoba ihamba ngebhande lokuhambisa, iqhathanisa isisindo sangempela nezindinganiso ezihleliwe. Noma yimiphi imikhiqizo ewela ngaphandle kobubanzi besisindo esidingekayo iyenqatshwa ngokuzenzakalelayo. Le nqubo iqinisekisa ukuvumelana, inciphisa ukuchithwa, futhi igcina ukwaneliseka kwamakhasimende ngokuletha imikhiqizo ehlangabezana nemigomo eqondile.

▲ 4.) Ngemva Kokuhlinzwa

Lokhu kungapakisha amantongomane kamuva, futhi ngemva kokuhlinzwa, kwenze imisebenzi ebalulekile ngesikhathi ukuze kulungiswe imikhiqizo ukuze ilungele inqubo yokusabalalisa.

▶ Ukulebula Nokubhala Amakhodi:

Ngokuyisisekelo, imininingwane yomkhiqizo, izinombolo zebhetshi, izinsuku zokuphelelwa yisikhathi, kanye nolwazi lwebhakhodi kungenye yemininingwane enamathiselwe kulebula emaphaketheni. Lolu hlobo lokubhala amalebula luvumela ukulandelelwa nokugcinwa kwesitoko.

▶ Ukufaka amabhokisi (uma kusebenza):

Imishini yokufaka amakhathoni ezenzakalelayo igoqa futhi ivale amabhokisi ekhadibhodi, asuke eselungele ukupakishwa ngobuningi noma ukuhlolwa ezingeni lokuthengisa; kamuva agcwaliswa ngamantongomane apakishwe kusengaphambili. Kuyasiza ekwenzeni kube lula izinqubo zokupakisha yonke imikhiqizo kanye nokuthunyelwa okunembile.

▶ Ukufaka i-Pallet (uma kusebenza):

Imishini yokupakisha ama-pallet iyimishini esetshenziswa ukuhlela kahle imikhiqizo epakishwe kuma-pallet ngendlela yokuthi izohlala izinzile. Lokhu kuzosiza ukwandisa indawo yokugcina izinto ukuze ithuthwe kahle noma isatshalaliswe ezitolo noma kumakhasimende.

Isiphetho

Ngakho-ke, lokhu kwenza imishini yokupakisha izikhwama ze-cashew ithathe indima ebalulekile ekupakisheni kahle amantongomane ahlukene ezikhwameni noma kwezinye izitsha. Basebenzisa izingxenye eziningana, ezifaka phakathi ama-conveyor, izinhlelo zokugcwalisa isisindo, kanye nama-packer, ukuze kufezwe ukufana ngokwekhwalithi yamaphakheji.

Uyabona, kungakhathaliseki ukuthi ufuna umshini ozenzakalelayo noma ozenzakalelayo, noma yikuphi kwalokhu kunezinzuzo zako ezithile, ngezinye izikhathi ezihlobene nalokho okukhiqizayo.