Yiziphi Izici Eziyinhloko Ze-Advanced Multihead Weighers?

Ezinkampanini zanamuhla ezincintisana ngokwandayo zokukhiqiza nokupakisha, izinkampani zihlale zibheke ubuchwepheshe obuthuthukisa ukukhiqiza nokusebenza kahle. Olunye ucezu olusha lobuchwepheshe yi-multihead weigher. Le mishini iguqule indlela okukalwa ngayo nokupakishwa kwemikhiqizo, inikeze izinzuzo eziningi kunezindlela zokukala zendabuko. Ngokuqonda izici ezibalulekile zezikali ezithuthukisiwe ze-multihead, amabhizinisi angenza izinqumo ezinolwazi eziba nomthelela omuhle emqondweni wawo. Ake sihlole izici ezibalulekile ezenza le mishini ibaluleke kakhulu emigqeni yokukhiqiza yesimanje.

Ukunemba Nokunemba

Esinye sezici ezigqama kakhulu zezikali ze-multihead ukunemba kwazo okuphawulekayo nokunemba kwazo. Amasistimu okukala avamile avame ukulwa nokunemba okungaguquguquki, okuholela ekuhlukeni kwezisindo zomkhiqizo ezingase zibangele ukunganeliseki kwamakhasimende kanye nokumoshakala kwezinsiza. Ngakolunye uhlangothi, izikali ezithuthukisiwe zama-multihead, zisebenzisa ubuchwepheshe besimanje ukuqinisekisa ukuthi isisindo ngasinye sinembile.

Leli zinga eliphakeme lokunemba lifinyelelwa ngezingxenye eziningana eziyinkimbinkimbi nezici zokuklama. Okokuqala nokubaluleke kakhulu, le mishini inamakhanda amaningi—ngezinye izikhathi afinyelela kwangu-32—ngalinye likwazi ukukala izingxenye ezincane zomkhiqizo usuwonke. Ngokuhlanganisa izisindo zalezi zingxenye ngazinye, umshini ungafinyelela isisindo sokugcina esinembe ngendlela emangalisayo, ngokuvamile ngaphakathi kwengxenyana yegremu.

Ukusetshenziswa kwamaseli omthwalo wedijithali athuthukile kuthuthukisa nokunemba. Lawa maseli omthwalo azwela kakhulu futhi ayakwazi ukubona izinguquko ezincane zesisindo. Ukwengeza, bangadlulisela lolu lwazi ngokushesha ohlelweni lokulawula, olulucubungula ngesikhathi sangempela ukuze lwenza izinguquko ezisheshayo. Lokhu kuqinisekisa ukuthi ingxenye ngayinye ikalwa ngendlela efanele futhi ngokungaguquguquki.

Ngaphezu kwalokho, izikali ezithuthukisiwe ze-multihead zivame ukufaka ama-algorithms esoftware aklanyelwe ukuthuthukisa inqubo yokukala. Lawa ma-algorithms angahlaziya izici ezahlukahlukene njengokugeleza komkhiqizo, isivinini sokukhipha, nesisindo esiqondisiwe esifiselekayo, ukulungisa ukusebenza komshini ngokufanele ukuze kugcinwe ukunemba nokunciphisa amaphutha. Umphumela uba inqubo yokukala enokwethenjelwa kakhulu enciphisa kakhulu ingozi yokugcwalisa kancane noma ukugcwaliswa ngokweqile kwamaphakethe.

Isivinini kanye Nempumelelo

Enye inzuzo ebalulekile yezikali ezithuthukisiwe ze-multihead yikhono lazo lokusebenza ngesivinini esikhulu ngaphandle kokuphazamisa ukunemba. Isivinini siyisici esibalulekile ezindaweni zokukhiqiza zesimanje, lapho ukuhlangabezana nezimfuno zokukhipha okuphezulu kungapela umehluko phakathi kwenzuzo nokulahlekelwa. Izindlela zokukala zendabuko ngokuvamile ziyasilela kulokhu, zilwela ukuhambisana nesivinini esisheshayo semigqa yokukhiqiza yesimanje.

Izikali ezithuthukile ze-multihead zihamba phambili ngesivinini ngenxa yedizayini yazo yama-multihead. Esikhundleni sokuthembela esisindweni esisodwa ngesikhathi, le mishini ingakala ngesikhathi esisodwa izingxenye eziningi zomkhiqizo. Leli khono lokukala ngesikhathi esisodwa livumela ukuphuma ngokushesha, njengoba izisindo ezimbalwa zingacutshungulwa ngokuhambisana. Ngenxa yalokho, imigqa yokukhiqiza ingafinyelela amazinga aphezulu kakhulu okukhiphayo uma kuqhathaniswa nezinhlelo zendabuko.

Ngaphezu kwalokho, imishini ifakwe ama-feeder anesivinini esikhulu kanye nezindlela zokukhipha amanzi ezithuthukisa ukusebenza kahle kwayo. Lezi zingxenye zisebenza ngokuhambisana ukuze kuqinisekiswe ukugeleza okuqhubekayo komkhiqizo ukungena nokuphuma kumakhanda okukala, ukunciphisa isikhathi sokuphumula nokukhulisa umkhiqizo. Ama-feeders aklanyelwe ukuphatha izinhlobo eziningi zemikhiqizo, kusukela kuma-granules agelezayo kuye ezintweni ezinamathelayo noma ezintekenteke, ngaphandle kokuphazamisa isivinini noma ukunemba.

Ukusebenza kahle kwezikali ezithuthukisiwe zama-multihead nakho kuqiniswa amandla azo okunciphisa ukuphiwa komkhiqizo. Ukunikezwa komkhiqizo kubhekisela kumkhiqizo oweqile okhishwa ngaphezu kwesisindo esiqondiwe, esingaba umthombo obalulekile wokulahlekelwa kwempahla nezindleko. Ngokusebenzisa ubuchwepheshe bokukala obunembayo kanye nama-algorithms esoftware ahlakaniphile, le mishini ingakwazi ukufanisa eduze isisindo esiqondiwe ngokunikeza okuncane, ngaleyo ndlela yehlise udoti futhi ithuthukise ukusebenza kahle kukonke.

Ukuguquguquka nokuguquguquka

Ngaphezu kokunemba nesivinini sazo, izikali ezithuthukisiwe ze-multihead zinikeza ukuguquguquka okungenakuqhathaniswa nokuguquguquka, okuzenza zifanelekele uhla olubanzi lwezinhlelo zokusebenza. Lokhu kuvumelana nezimo kubaluleke kakhulu ezimakethe zanamuhla ezihlukahlukene, lapho abakhiqizi ngokuvamile bedinga ukushintsha phakathi kwezinhlobo zemikhiqizo ehlukene namafomethi okupakisha.

Esinye sezici ezibalulekile ezifaka isandla ekushintshashintsheni kwezikali ze-multihead design yazo ye-modular. Amamodeli amaningi athuthukile akhiwe ngezinto ezishintshashintshayo ezingashintshaniswa kalula ukuze kufakwe imikhiqizo eyahlukene. Isibonelo, ama-hopper athile kanye nezinto eziphakelayo zingasetshenziselwa izinhlobo ezahlukene zezinto, noma ngabe izimpushana ezinhle, izinto ezinamathelayo, noma izinto ezintekenteke njengokudla okulula kanye namaconfectionery. Le modularity yenza kube lula inqubo yokushintsha phakathi kwemikhiqizo ehlukene, ukunciphisa isikhathi sokuphumula kanye nokuthuthukisa ukukhiqiza okuphelele.

Ngaphezu kwalokho, izikali ezithuthukisiwe ze-multihead zifakwe izilungiselelo ezihlelekayo ezivumela ukulungiswa okusheshayo kwezidingo ezahlukene zokupakisha. Ama-opharetha angamisa kalula umshini ukuthi uphathe izisindo eziqondiwe ezihlukene, osayizi benqwaba, namafomethi okupakisha ngokusebenzisa isixhumi esibonakalayo esisebenziseka kalula. Leli zinga lokwenza ngokwezifiso liqinisekisa ukuthi umshini ungacubungula kahle imikhiqizo eminingi ngaphandle kwesidingo sokulungiswa kabusha okubanzi noma ukungenelela okwenziwa ngesandla.

Esinye isici sokuguquguquka yikhono lokuhlanganisa neminye imishini yokupakisha nezinhlelo. Izikali ze-multihead ezithuthukisiwe zivame ukuklanywa kucatshangelwa ukuhambisana, kufaka phakathi ukuxhumana nezinqubo zokuxhumana ezisiza ukuhlanganiswa okungenazihibe nemigqa yokupakisha ekhona. Lokhu kuvumela abakhiqizi ukuthi bakhe amasistimu okukhiqiza aphelele, azenzakalelayo angaphatha yonke into kusukela esikalini nasekugcwaliseni kuya ekubekweni uphawu nokulebula.

Ukuqina Nokwethenjelwa

Ukuqina nokuthembeka yizimfanelo ezibalulekile zanoma iyiphi imishini yezimboni, futhi izikali ezithuthukisiwe ze-multihead nazo zihlukile. Le mishini yakhelwe ukumelana nobunzima bokusebenza okuqhubekayo ezindaweni ezifunwayo zokukhiqiza, iqinisekisa ukusebenza kwesikhathi eside kanye nesikhathi esincane sokuphumula.

Esinye sezici ezinomthelela ekuqina kwezikali ze-multihead ukusetshenziswa kwezinto ezisezingeni eliphezulu ekwakhiweni kwazo. Izingxenye ezifana nama-hopper, okuphakelayo, namakhanda esisindo ngokuvamile enziwa ngezinto eziqinile njengensimbi engagqwali, ukumelana nokuguga, ukugqwala, nokungcoliswa. Lokhu kuqinisekisa ukuthi umshini ukwazi ukuphatha imikhiqizo ehlukahlukene, okuhlanganisa izinto ezihugayo noma ezibolayo, ngaphandle kokwehlisa isithunzi ngokuhamba kwesikhathi.

Ukwengeza, izikali ezithuthukisiwe ze-multihead zenzelwe ukwethembeka engqondweni. Zihlanganisa amasistimu aqinile emishini nawe-elekthronikhi aklanyelwe ukusebenza okuhlala isikhathi eside. Ngokwesibonelo, ama-load cell asetshenziswa kule mishini ahlala isikhathi eside, akwazi ukumelana nokusetshenziswa ngokuphindaphindiwe ngaphandle kokulahlekelwa ukunemba. Ngokufanayo, amasistimu okulawula akhelwe ukugcina ukusebenza okungaguquki, ngisho nangaphansi kwezimo eziyinselele.

Ukugcinwa njalo kubalulekile ukuze kuqinisekiswe ukwethembeka okuqhubekayo kwanoma iyiphi impahla yezimboni. Izikali ezithuthukisiwe ze-multihead ngokuvamile ziklanywa ngendlela elula yokuyinakekela, equkethe izingxenye ezifinyeleleka kalula kanye nokuxilongwa okusebenziseka kalula. Ama-opharetha angakwazi ukubona ngokushesha futhi alungise noma yiziphi izinkinga, anciphise isikhathi sokuphumula futhi aqinisekise ukuthi umshini uhlala usesimweni esikahle sokusebenza. Amanye amamodeli afaka nezinhlelo zokuhlanza ezizenzakalelayo ezisiza ukugcina izindinganiso zokuhlanzeka ngaphandle kwesidingo sokungenelela okwenziwa ngesandla.

Amasistimu okulawula athuthukile

Esinye sezici ezivelele zezikali zesimanje ze-multihead amasistimu azo okulawula athuthukile, adlala indima ebalulekile ekuthuthukiseni ukusebenza kahle nokuqinisekisa imiphumela engaguquki. Lawa masistimu okulawula ahlanganisa ubuchwepheshe obusezingeni eliphezulu kanye nama-algorithms ahlakaniphile ukuze alawule izinqubo zokukala eziyinkimbinkimbi futhi enze izinguquko ngesikhathi sangempela njengoba kudingeka.

Enhliziyweni yalezi zinhlelo zokulawula kunesofthiwe eyinkimbinkimbi eklanyelwe ukuphatha izici ezihlukahlukene zenqubo yokukala. Le softhiwe ingahlaziya idatha evela kuzinzwa eziningi futhi ilayishe amaseli, yenze izibalo zesikhathi sangempela ukuze inqume izikali ezinembile. Ama-algorithms asetshenzisiwe ayakwazi ukwenza kahle inhlanganisela yezisindo ezivela emakhanda ahlukene, aqinisekise ukuthi isisindo esiphelele sihambisana ngokunembile nethagethi oyifunayo. Leli zinga lamandla okubala nokunemba linciphisa kakhulu umkhawulo wephutha futhi lithuthukise ukusebenza kahle okuphelele.

Enye ingxenye ebalulekile yezinhlelo zokulawula ezithuthukisiwe isixhumi esibonakalayo somsebenzisi. Izikali zesimanje ze-multihead ngokuvamile zifaka ukuxhumana kwesikrini esithintwayo okunembile okuhlinzeka opharetha ngamakhono okulawula nokuqapha. Ngalezi zindawo zokusebenzelana, opharetha bangakwazi ukusetha kalula izisindo eziqondiwe, balungise izilungiselelo zomshini, futhi baqaphe amamethrikhi okusebenza kwesikhathi sangempela. Idizayini esebenziseka kalula iqinisekisa ukuthi opharetha bangenza ngokushesha nangempumelelo noma yiziphi izinguquko ezidingekayo, banciphise ijika lokufunda futhi banciphise ubungozi bephutha lomuntu.

Ngokungeziwe emandleni abo okulawula okwenziwa ngesandla, izikali ezithuthukisiwe ze-multihead ngokuvamile zihlanganisa izici zokuzenzakalela nokuqapha okukude. Lezi zinhlelo zingahlanganiswa nezinye izinto zomugqa wokukhiqiza kanye nezinhlelo zokulawula ezimaphakathi, okuvumela ukuzenzela okungenamthungo kwayo yonke inqubo yokupakisha. Amandla okuqapha okukude anika amandla opharetha nabaphathi ukuthi baqondise ukusebenza komshini bekude, bahlonze ngokushesha futhi babhekane nanoma yiziphi izinkinga ezingase ziphakame. Leli zinga lokuhlanganisa kanye nokuzenzakalela lifaka isandla enqubweni yokukhiqiza ehleleke kakhudlwana futhi ephumelelayo.

Kafushane, izinhlelo zokulawula ezithuthukisiwe ezitholakala kuzikali zesimanje ze-multihead zibalulekile ekukhuliseni ukusebenza kwazo nokwethembeka. Ngokusebenzisa isofthiwe eyinkimbinkimbi, ukuxhumana okunembile, namandla okuzenzakalela, le mishini ihlinzeka abakhiqizi ngamathuluzi abawadingayo ukuze bathole ukukala okunembile nangempumelelo, okuholela ekukhiqizeni okuthuthukisiwe kanye nezindleko ezincishisiwe.

Sengiphetha, izikali ezithuthukisiwe ze-multihead ziyimpahla enamandla yemigqa yokukhiqiza yesimanje, enikeza izici ezibalulekile ezithuthukisa kakhulu ukunemba, isivinini, ukuguquguquka, ukuqina, nokulawula. Ukunemba okuphezulu kwale mishini kuqinisekisa ikhwalithi yomkhiqizo engaguquki futhi kunciphisa imfucuza, kuyilapho ukusebenza kwayo okusheshayo kuhlangabezana nezidingo zezindawo zokukhiqiza okuphezulu. Ukuguquguquka kwazo kuvumela ukuzivumelanisa kalula nemikhiqizo ehlukene kanye nezidingo zokupakisha, okuzenza zifanelekele uhla olubanzi lwezinhlelo zokusebenza. Ukuqina nokuthembeka kwale mishini kuqinisekisa ukusebenza kwesikhathi eside, ngisho nasezimweni ezinzima, kuyilapho izinhlelo zabo zokulawula ezithuthukile zithuthukisa ukusebenza futhi zinikeze amandla okulawula nokuqapha okuphelele.

Ngokuqonda nokusebenzisa lezi zici ezibalulekile, abakhiqizi bangafinyelela ukusebenza kahle okukhulu nokukhiqiza, ekugcineni bathuthukise umugqa wabo oyisisekelo. Njengoba ubuchwepheshe buqhubeka nokuthuthuka, singalindela okunye okusha ezinhlelweni zokukala isisindo se-multihead, okuhlinzeka ngamakhono amakhulu nakakhulu kanye nezinzuzo zezimboni zokukhiqiza nokupakisha.