Since 2012 - Smart Weigh is committed to helping clients increase productivity at a reduced cost. Contact us Now!
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Since 2012 - Smart Weigh is committed to helping clients increase productivity at a reduced cost. Contact us Now!
The snack food packaging industry demands precision, efficiency, and flexibility in packaging to maintain product freshness and appeal. Smart Weigh Packaging Machinery Co., Ltd has been a trusted partner of Indonesia’s top snack manufacturer for many years. Our collaboration has resulted in the installation of over 200 units of our machines, significantly enhancing their packaging processes.
The new packaging lines in this case is dedicated to their latest product: extruded snacks. This line is designed to handle 25 grams per bag, operating at a speed of 70 packs per minute. The chosen bag style is pillow linking bags, which are popular for their convenience and attractive presentation for retail sale.
This machine setup is ideal for high-speed and precise packaging, ensuring minimal product wastage and consistent bagging. The multihead weigher integrated with the VFFS filling machine provides accurate weight measurements, crucial for maintaining product consistency.
System Configuration
1. Distributing System: Fastback conveyor efficiently transports snacks to the weigher, ensuring a smooth flow of products. This design is for bulk production.
2. 14 Head Multihead Weigher: Ensures precise weight measurements for each pack, reducing product giveaway and enhancing packaging accuracy.
3. Vertical Form Fill Packing Machine: Forms, fills, and seals the pillow linking bags, ensuring high-speed and reliable packaging.
4. The machine ensures airtight packaging, preserving the freshness and quality of the snacks.
5. Support Platform: Provides stability and support to the entire packaging system.
6. Output Conveyor: Customize round type, transports the sealed bags to the next stage of the production process.
High-Speed Operation
Each packaging line operates at a speed of 70 packs per minute, ensuring high productivity and meeting the demands of large-scale snack production. The VFFS machine, driven by servo motors and controlled by branded PLC systems, provides stable and efficient performance, minimizing downtime and maximizing throughput.
Precision and Accuracy
The multihead weigher provides precise weight measurements, ensuring each pack contains the correct amount of product. This accuracy reduces product giveaway, enhances cost-efficiency, and ensures consistent quality in every package.
Versatility and Flexibility
The packaging line is designed to handle various bag styles, including pillow linking bags, which are particularly suited for extruded snacks and other flexible packaging solutions. The system allows for quick and easy changeovers, enabling the manufacturer to switch between different products and packaging formats without significant delays. This system is capable of packaging a wide range of snack foods, ensuring versatility in production.
Improved Efficiency
The high-speed packaging line significantly increases production output, allowing the manufacturer to meet market demand more effectively. Automation reduces the need for manual labor, lowering operational costs and minimizing the risk of human error. Automation reduces the need for employees manually placing cases onto pallets, lowering operational costs and minimizing the risk of injury. The integration of tray forming machines further enhances the efficiency of the packaging process, ensuring robust and reliable packaging for snack foods.
Enhanced Product Quality
Advanced sealing technologies ensure airtight packaging, preserving the freshness and quality of the snacks. Accurate weighing and packaging maintain product integrity, resulting in higher customer satisfaction and reduced product returns.
Greater Customer Satisfaction
Reliable packaging ensures consistent product quality, enhancing consumer trust and loyalty. Attractive and durable packaging enhances the brand image, making the products more appealing to consumers and boosting sales.
Smart Weigh Packaging Machinery Co., Ltd continues to support snack manufacturer with innovative and reliable packaging solutions. Our advanced machines and long-term partnership have enabled them to efficiently package their new extruded snacks, ensuring high quality and customer satisfaction. For more information on our snack packaging solutions, contact us today.
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