Gwaro Rakazara Rekutenga reMuchina weSachet Packing

Kurongedza masachet aya kwakakurumbira nekuda kwekutakura kwaro uye kutarisirwa kwaro. Mabhizinesi ekugamuchira vaenzi, kunyanya mafekitori ezvekudya zvinokurumidza, ari kusarudza kurongedza masachet mumasosi avo sezvo zviri nyore kudzora huwandu hwezvinhu zvinoparadzirwa pamunhu. Zviri nyore kuisa mumabhegi ekutumira pasina kutya kuti anogona kudonha kana kubuda mvura.

Muchina wekurongedza sachet ndiwo unonyanya kukosha mukugadzirwa kwawo. Mabhizinesi anoda kushandisa musika mukuru wekurongedza sachet anofanira kufunga nezvemuchina uyu senzira yekudyara mari. Anogadzira mhedzisiro inodzokororwa zvikuru achishandisa nzira yekuzvigadzira otomatiki. Anoshandisa marongero efirimu anochinjika uye anoashandura kuita mapaketi asingapindi mhepo. Kuburikidza nekuzvigadzira otomatiki, sachet yega yega ine saizi chaiyo ine chigadzirwa chakakodzera mukati.

Gwaro redu rakagadzirwa senzvimbo imwe chete yekupa ruzivo nezvemichina yekurongedza sachet. Richatsanangura muchina wacho pachawo, mhando dzawo, zvinhu zvinokosha zvinofanira kufungwa nezvazvo nevaridzi vemabhizinesi, zviratidzo zvekushanda, uye mutengo wemuridzi.

Chii chinonzi muchina wekuisa paSachet?

✔ Tsananguro uye Mabasa Ekutanga

Muchina wekuzadza sachet mudziyo mukuru weindasitiri unogona kuita mabasa akawanda. Izvi zvinowanzo kuwanikwa muchimiro chakabatanidzwa chinogadzira, chinoisa chigadzirwa mumapaketi uye chinovhara. Unovhura mapepa marefu akaumbwa kuita chimiro chepaketi nekuadhonza pamusoro pesilinda yesimbi inoshanda sechubhu. Zvadaro muchina unoisa kupisa nekumanikidza kuvhara paketi uye kugadzira zvisimbiso zvakamira uye zvakatwasuka.

Mhando dzemapaketi akajairika ingava ma "three side" kana kuti "four-side seals". Ma "seals" aya anochengetedza chigadzirwa ichi kubva kuhunyoro, okisijeni nechiedza. Ma "four-side seals" aya akasimba uye ane chitarisiko chepamusoro kana tichienzanisa nemapillow bags akajairwa.

✔ Zvinoita Kuti Pamusika Pagadzirwe Sachet

Mumusika une makwikwi, kupa vatengi mhinduro iri nyore kutakura kunoita kuti vafunge. Masacheti aya anoshandisa zvinhu zvishoma ne70% pane magaba akaomarara. Saizi yezvinhu nehuremu zvinoderedza mari yekushandisa uye yekuchengetedza zvinhu. Izvi zvinonyanya kufarirwa pakushandisa mvura kamwe chete uye pakugadzirisa zvinovaka muviri.

Mhando dzeMichina yeKurongedza Sachet

▶ Chisimbiso Chekuzadza Fomu Rakamira (VFFS)

VFFS iindasitiri dzinopa mhinduro dzekurongedza sachet. Yakabatana uye inokurumidza kugadzirwa kwayo, ichipa mabhizinesi zvinhu zvinodiwa kuti ave nechokwadi chekuti purofiti uye ROI yakanaka. Dzakagadzirirwa kubata hupfu nemagranule anoyerera zviri nyore. Kazhinji, huwandu hwekugadzirwa kwavo huri pakati pemabhegi mana kusvika mazana maviri paminiti. Inogadzira kurongedza pachayo, saka inoda vanodzora tembiricha vane ±3°C vakarurama. Chimiro chavo chinonyanya kufarirwa igadziriro yenzira mbiri dzeVFFS. Inowedzera kubuda pasina kuda nzvimbo yakawedzerwa. Nzira mbiri dzakazvimirira dziri mukati memuchina mumwe chete.

▶ Masisitimu emigwagwa yakawanda

Kuti chigadzirwa chibude zvakanaka, chinogona kusvika masacheti chiuru paminiti, unoda michina ine migwagwa yakawanda. Inogona kushandisa mitsetse mina kusvika makumi maviri panguva imwe chete. Izvi zvinowedzera simba rekugadzira uku ichichengetedza marongerwo akafanana nemuchina mumwe chete. Izvi zvakanakira zvinhu zvinodiwa zvakanyanya senge zvimiti zveshuga nemasacheti emunyu. Zvinouya nemasensa ephotocell anovimbisa kuti logo yakadhindwa panzvimbo chaiyo yainofanirwa kunge iri, nekurongeka kwakanaka uchishandisa mamakisi ekunyoresa mafirimu akadhindwa kare. Vanewo modular drive system inobvumira vashandi kugadzirisa mutsetse wega wega zvakasiyana. Izvi zvinoita kuti huwandu hwakakodzera hwechigadzirwa hupinde mumabhegi nekuenderana uye kururama.

▶ Magadzirirwo Akakosha

Magadzirirwo emhando yepamusoro akadai semachira ekuisa matanda nemasacheti marefu akagadzirirwa kushandiswa kamwe chete akanakira kofi nezvinwiwa zvinopa simba. Muchina unogadzira magadzirirwo aya emhando yepamusoro, kunyanya machira etriangle, uri kufarirwa. Sacheti yechigadzirwa ichi inokwezva zvakanyanya. Michina iyi inoshandisa maturusi akachekwa kuti afadze vana.

Zvinhu Zvikuru Zvinofanira Kufungwa Nazvo Zvichibva Parudzi Rwechigadzirwa

◆ Uinjiniya hweUpfu neZvidimbu Zvidiki

Usati wasarudza muchina, zvakakosha kuongorora rudzi rwechigadzirwa. Kana uine zvigadzirwa zvine upfu, funga nezvekushandisa maAuger Fillers akanyatsogadzirwa . Vanoshandisa tekinoroji yepamusoro yeservo motor kuona kuti chigadzirwa chinoiswa mupakeji chakapihwa dose ne ±1% chaiyo. Michina iyi inogona kubata hupfu hwakatsetseka senge zvinonhuwira kana matcha. Inowanzo batanidzwa nezvinhu zvepamusoro zvakaita senzira yekuburitsa guruva kudzivirira kusvibiswa kwezvisimbiso.

Michina iyi ine mahopper akavhurika padivi akagadzirwa nesimbi isingatsvedzeri. Anobvumira vashandi kutarisa kuyerera kwehupfu pasina kukanganisa kuvharwa kwemhepo mukati. Uyezve, kuwedzera mahopper ekubvisa mhepo kunodzivirira kuumbwa kwemahopper emhepo mukati mechigadzirwa. Mabhubhu aya anogona kuita kuti chiyero chisave chechokwadi.

◆ Zvinoshandiswa pakubata mvura, zvinonhuhwirira, uye majeli

Kuti zvinhu zvinorema zvakaita sepeanut butter nehuchi zvibatwe, panodiwa mapombi episton kana mapombi elobe . Anoita kuti huwandu hwacho hunyatsoiswa mupakeji. Chinokosha ndechekuti anogona kushanda nesimba uye mafambiro akanyatsojeka anoita kuti pasave nechinhu chinopa. Shaya dzinopisa dzinovhara mabhegi kuti avharwe nemvura yakawanda. Pakeji yacho inoramba yakavharwa zvakanaka, uye hapana chinhu chinobuda.

Pazvinhu zvakadaro, zvinokurudzirwa kushandisa zvinodzivirira nguraSUS316L Simbi isina ngura. Dzinoshanduka-shanduka zvikuru uye dzinogona kubata muto une acidic uye zvizoro zvine makemikari akawanda.

◆ Kuyera Zviyo Nezvinhu Zvakaoma Nemazvo

Kuti muyere huremu nemazvo, sarudzai ma "multihead weighers" . Izvi zvinodiwa zvikuru kune zvinhu zvakasimba zvisina kusimba kana zvisina kurongeka zvakaita semasiwiti nezvikafu zvekudya. Maitiro acho anobvumira kuyerwa kwakakwana kusvika ±1.5 g . Kana uchida muchina uri nyore, saka sarudza ma "volumetric cup fillers" . Idzi mhinduro dzinodhura zvishoma dzezvigadzirwa zvine granules dzakafanana, dzakadai semunyu nemupunga.

Kuti ufambe chigadzirwa pasina kukanganisa, shandisa maelevator eZ-bucket akabatanidzwa musystem. Mudziyo wevibrator unoisa nzira yekuzunguza mupaketi yekudyisa, zvichiita kuti chigadzirwa chisaungane uye kufamba kwacho kurambe kwakatsetseka.

Tafura: Kuenzanisa kweCore Filling Systems

Zviratidzo zveKushanda kweUnyanzvi

Kuti uve nechokwadi chekuti chigadzirwa chakavharwa zvakanaka, unoda muchina une masisitimu ekutarisira akangwara. Michina iyi inogona kuva nesystem yePLC yepamusoro inoita kuti zvese zvigadziriswe kuti chigadzirwa chesachet chirambe chakanaka. Inotarisa ukobvu hwepepa uye kunzwisisika kwechigadzirwa kuti igadzire tembiricha nekumanikidzwa kwakakodzera. Michina yepamusoro inoshandisa ultrasonic sealing inogona kuvhara paketi kunyangwe paine kusvibiswa kwemvura.

Kana tikabatanidza michina iyi nehurongwa hwakabatana hweIndustry 4.0, kushanda kwayo kuchawedzera. Izvi zvichaita kuti pave nekutariswa kweOverall Equipment Effectiveness (OEE) panguva chaiyo. Vanogona kutevera mamota uye kuona kuti mushandi anogona kusarudza zviri nyore maresipi kuburikidza neHMI interactions. Vashandi vanogona kuchinja zvigadzirwa mukati memaminitsi gumi nemashanu nekungobata preset values ​​pa touchscreen. Pavanenge vachishandisa ma IoT-enabled sensors, muchina uyu unogadzira nyevero dzekuchengetedza dzinofanotaura kudzivirira kukundikana kwemakanika kunodhura.

Mutengo Wose weKuva Muridzi uye Kuongorora ROI

Pakutenga michina inoda mari yakawanda, zvakakosha kutevedzera mutengo wese wekuva muridzi. Inopa mufananidzo chaiwo wemutengo wekuva muridzi wemuchina. Kazhinji mutengo wekutanga unopetwa kaviri kusvika katatu kana ukaverengwa mumakore mashanu. Zvisinei, michina inoshanda otomatiki inotanga kuzvibhadhara kuburikidza neROI. Izvi zvinowanzova mwedzi gumi nemiviri kusvika gumi nemisere. Kubhadharwa nekukurumidza kunokonzerwa nekuderedza mitengo yeLanbor uye kudzikira kwemarara.

Modhi inoshanda zvakanyanya kubva kuSmart Weigh inogona kuchengetedza mari inosvika $12,000 pagore kubva pakuchengetedza magetsi chete. Dzinoda simba shoma zvakanyanya kana tichienzanisa nemayuniti e25kW anoda simba.

Mhedziso

Kuti mupfupise hurukuro yese semutengi ari kutsvaga muchina wekurongedza sachet, tangai nekusarudza mhando dzakakodzera dzemuchina, ingava VFFS kana multi-lane. Iva nechokwadi chekuti mudziyo wekuyedza unoenderana nerudzi rwechigadzirwa chauri kuisa mu sachet. Shandisa SUS316L stainless steel kuti uve nechokwadi chekutevedzera FDA. Simbisai masisitimu ePLC ane zita kuti muve nekutonga kwepamberi. Shandisa ultrasonic sealing kuti muve nechokwadi chekuvharwa kwakakodzera. Tsvaga Industry 4.0 yekutarisa OEE.

Kudyara mari mumidziyo yetekinoroji yepamusoro kunovimbisa kuvandudzwa kwemari inowanikwa mubhizinesi rako. Kushanda pamwe chete nemugadziri akaita seSmart Weigh kunoita kuti uwane mhinduro yakagadzirirwa bhizinesi rako. Hauzofaniri kunetseka nezvekuenderana kwechigadzirwa. Chikwata chedu chenyanzvi chinogona kuve nechokwadi chekuti une michina yakakodzera yekuwana purofiti uye mhando yechigadzirwa. Kuti uongorore huwandu hwakawanda hwemichina yekurongedza masachet, shanyira https://www.smartweighpack.com .

Mibvunzo yeF AQs

1. Ndeupi musiyano uripo pakati pemichina yeVFFS neHFFS sachet?

Mabhegi eVertical Form-Fill-Seal (VFFS) anogadzirwa akamira uye akakodzera hupfu, granules, uye zvigadzirwa zvinoyerera zvakasununguka. Michina yeHorizontal Form-Fill-Seal (HFFS) inoshanda yakatwasuka uye inogona kugadzira mapouch edoypack kubva mufirimu rinotenderera, zvichiita kuti akwane masachets akatsetseka, mapouch anomira, zvigadzirwa zvemvura, kana maapplication anoda kuzadzwa kwakasimba uye kuvharwa.

2. Michina yekuzadza sachet yakarurama zvakadii?

Zvichienderana nerudzi rwenzira yekuzadza, kururama kunowanikwa pakati pe ± 0.1g kusvika ± 1%. MaAuger fillers nema multi-head wearefillers ndiwo sarudzo dzakanakira kuvandudza kuzadza kwechigadzirwa uye kuderedza kupa kwechigadzirwa.

3. Muchina mumwe chete unogona kubata masacheti emvura neeupfu here?

Kunyange zvazvo chigadziko chekurongedza chakafanana, unofanira kushandisa masisitimu ekuzadza anochinjika (auger panzvimbo yehupfu, pombi panzvimbo yemvura). Michina yemodular inobvumira kuchinjika uku pasina kugadzirisa kwakanyanya.