Automatic Triangle Jelly Sachet Packaging Machine

The specialty food market is evolving rapidly, and liquid jelly products are capturing consumer attention like never before. From innovative drink pouches to convenient snack jellies, manufacturers need packaging solutions that can handle unique textures while maintaining product integrity. Smart Weigh's SW-60SJB liquid packaging machine now offers specialized triangle bag capabilities, opening new possibilities for liquid jelly manufacturers seeking distinctive packaging that stands out on retail shelves.

Triangle bags aren't just about aesthetics – they deliver real functional benefits for liquid jelly packaging. The unique three-sided pouch design provides superior structural integrity for semi-liquid products, reducing the risk of corner stress that can lead to leaks. For liquid jellies, this translates to better product protection during shipping and handling.

"The triangle shape creates natural corner reinforcement," explains a packaging engineer familiar with liquid jelly applications. "This is particularly important for products with varying viscosity, where traditional rectangular pouches might experience stress concentration at sharp corners."

The SW-60SJB's advanced control system addresses the unique challenges of liquid jelly packaging through precise parameter management. With filling volumes ranging from 1-50ml, the machine accommodates everything from shot-sized energy jellies to larger serving portions. The Siemens PLC control system automatically optimizes filling parameters based on product viscosity, ensuring consistent fill levels regardless of temperature variations that might affect jelly consistency.

Key Technical Advantages:

Viscosity Adaptability: The servo-controlled filling system (Mitsubishi MR-TE-70A) adjusts dispensing speed automatically, preventing air incorporation that can affect jelly texture and appearance.

Temperature-Controlled Sealing: Omron temperature controllers maintain optimal sealing temperatures for different packaging films, crucial when working with moisture-sensitive jelly products.

Precision Measurement: Stepper motor control ensures accurate bag dimensions, critical for triangle bags where symmetry affects both appearance and structural integrity.

Consider a craft beverage company launching alcohol-infused liquid jellies. Traditional packaging options limited their market appeal, but triangle pouches created an innovative presentation that differentiated their product line. The SW-60SJB's color mark detection system ensured perfect trademark alignment on each triangular pouch, maintaining brand consistency across production runs.

Another manufacturer producing functional wellness jellies found that triangle bags reduced shipping costs by 15% compared to rigid containers, while the unique shape increased shelf visibility in crowded retail environments.

While the SW-60SJB excels as a standalone unit, its real value emerges when integrated with Smart Weigh's complete packaging ecosystem. Upstream preparation equipment ensures consistent jelly temperature before filling, while downstream checkweighers verify package integrity. This integrated approach reduces waste and improves overall line efficiency.

The compact footprint (80×80×180cm) makes the SW-60SJB ideal for specialty food facilities where space optimization is crucial. The 250kg machine weight provides stability during high-speed operation without requiring extensive floor reinforcement.

Q1: How difficult is it to switch from regular pouches to triangle bag production?

A1: The changeover is surprisingly straightforward. The SW-60SJB's Siemens touchscreen allows operators to select pre-programmed triangle bag settings. Mechanical adjustments take about 10-15 minutes, and the system automatically optimizes sealing parameters. Most operators become proficient after 2-3 changeovers.

Q2: Can the machine handle different liquid jelly viscosities without adjustment?

A2: Yes, within reasonable ranges. The Mitsubishi servo-controlled filling system automatically adapts to viscosity variations up to approximately 500-5000 cP. For jellies outside this range, operators can easily adjust dispensing speed through the touchscreen interface without stopping production.

Q3: Can bag dimensions be customized beyond the standard range?

A3: The standard range (L:20-160mm, W:20-100mm) covers most applications, but Smart Weigh offers custom tooling for specialized requirements. Triangle bags work best within specific proportion ranges to maintain structural integrity. Custom sizing typically adds 2-3 weeks to delivery time.

Q4: How much floor space and utilities does the machine require?

A4: The machine footprint is 80×80×180cm, but allow 1.5 meters clearance on all sides for operation and maintenance. Power requirement is 220V/10A (1800W). Compressed air (6-8 bar) is needed for pneumatic components. No special ventilation is required.

Q5: Can the machine run continuously for long production runs?

A5: Yes, the SW-60SJB is designed for continuous operation. Premium components like Siemens PLC and Mitsubishi servo motors provide industrial-grade reliability. Scheduled maintenance every 1000 hours ensures optimal performance. Many customers run 16-20 hour shifts without issues.