Custom granule filling machine factory Manufacturer | Smart Weigh
  • Custom granule filling machine factory Manufacturer | Smart Weigh

Custom granule filling machine factory Manufacturer | Smart Weigh

attaches great importance to product quality, regards quality as the life of the enterprise, and strictly controls quality in various links such as raw material selection, spare parts processing, manufacturing, assembly test machine, delivery inspection, etc., to ensure that granule filling machine produced are of stable quality, Quality safe and reliable products.
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  • Relying on advanced technology, excellent production capabilities, and perfect service, Smart Weigh takes the lead in the industry now and spreads our Smart Weigh all over the world. Together with our products, our services are also supplied to be the highest-level. granule filling machine Smart Weigh have a group of service professionals who are responsible for answering questions raised by customers through the Internet or phone, tracking the logistics status, and helping customers solve any problem. Whether you'd like to get more info on what, why and how we do, try our new product - Popular granule filling machine factory, or would like to partner up, we'd love to hear from you.The production of Smart Weigh granule filling machine is strictly carried out according to food industry requirements. Every part is rigorously disinfected before it is assembled to the main structure.

    Take your snack packaging to the next level with Smart Weigh's cutting-edge Pretzel Packing Machine. We specialize in crafting customized solutions designed to meet the unique demands of our clients. Engineered for excellence, this machine seamlessly integrates a multihead weigher with a vertical packing system, ensuring precision, efficiency, and consistent reliability while creating eye-catching pillow bags for your pretzels.

    With 12 years of expertise, Smart Weigh delivers innovative, tailored packaging solutions designed to meet diverse production needs. From semi-automatic to fully automated systems, our machines combine advanced technology with scalable options to fit any budget. Supported by a global network, we offer seamless installation, training, and ongoing assistance to ensure peak performance and minimal downtime.

    What are the components of Pretzel Packaging Machine?
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    1. 1. Feed Conveyor: bucket conveyor or incline conveyor for choices, auto feed the pretezel to weighing machine.

    2. 2. 14 Head Multihead Weigher: the popular used model for high speed and weighing precision

    3. 3. Vertical packing machine: auto form pillow or gusset bags from the roll film, seal the bags with pretzel

    4. 4. Output conveyor: deliver the finished bags to next equipment

    5. 5. Rotary collect table: collect the finished bags for next packaging steps


    Optional Add-ons

    1. Date Coding Printer

    Thermal Transfer Overprinter (TTO): Prints high-resolution text, logos, and barcodes.

    Inkjet Printer: Suitable for variable data printing directly on packaging films.


    2. Nitrogen Flushing System

    Modified Atmosphere Packaging (MAP): Replaces oxygen with nitrogen to inhibit oxidation and microbial growth.

    Freshness Preservation: Ideal for extending the shelf life of perishable snack products.


    3. Metal Detector

    Integrated Detection: Inline metal detection to identify ferrous and non-ferrous metal contaminants.

    Automatic Rejection Mechanism: Ensures contaminated packages are removed without halting production.


    4. Check Weigher

    Post-Packaging Verification: Weighs finished packages to ensure compliance with weight specifications.

    Data Logging: Records weight data for quality control and regulatory compliance.


    5. Secondary Wrapping Machine

    Smartweigh's Wrapping Machine for Secondary Packaging is a high-efficiency solution designed for automatic bag folding and intelligent material management. It ensures precise, neat packaging with minimal manual intervention while optimizing material usage. Perfect for diverse industries, this machine seamlessly integrates into production lines, enhancing both productivity and packaging aesthetics.

    Technical Specifications

    Technical Specifications
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    Weighing Range10 grams to 500 grams
    Number of Weighing Heads14 head
    Packing Speed

    Up to 60 bags per minute

     (variable based on product characteristics and bag size)

    Bag StylePillow bag, gusset bag
    Bag Size Range

    Width: 60 mm - 250 mm

    Length: 80 mm – 350 mm

    Film Thickness0.04 mm - 0.09 mm
    Power Supply220 V, 50/60 Hz, 3 kW
    Air Consumption0.6 m³/min at 0.6 MPa
    Control System

    Multihead weigher: modular board control system with 7-inch touch screen

    Packing machine: PLC with 7-inch color touch-screen interface

    Language SupportMultilingual (English, Spanish, Chinese, Korea, etc.)
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    Detailed Features
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    Multihead Weigher for Precision Weighing

    Our multihead weigher is engineered for exceptional accuracy and speed:

    High-Precision Load Cells: Each head is equipped with sensitive load cells to ensure precise weight measurements, reducing product giveaway.

    Flexible Weighing Options: Adjustable parameters to accommodate various pretzel sizes and shapes.

    Optimized Speed: Efficiently handles high-speed operations without compromising on accuracy, enhancing productivity.



    Vertical Packing Machine for precision cutting

    The vertical packing machine forms the core of the packaging system:

    Pillow Bag Formation: Crafts visually appealing pillow bags that enhance product presentation and brand image.

    Advanced Sealing Technology: Utilizes heat-sealing mechanisms to ensure airtight packaging, preserving freshness and extending shelf life.

    Versatile Bag Sizes: Easily adjustable to produce different bag widths and lengths, catering to diverse market demands.



    High-Speed Operation

    Integrated System Design: Synchronization between the multihead weigher and packing machine enables smooth and rapid packaging cycles.

    Enhanced Throughput: Capable of packaging up to 60 bags per minute, depending on product characteristics and packaging specifications.

    Continuous Operation: Designed for 24/7 operation with minimal maintenance interruptions.


    Gentle Product Handling

    Minimal Drop Height: Reduces the distance pretzels fall during packaging, minimizing breakage and maintaining product integrity.

    Controlled Feeding Mechanism: Ensures a steady flow of pretzels into the weighing system without clogging or spillage.


    User-Friendly Interface

    Touch-Screen Control Panel: Intuitive interface with easy navigation, allowing operators to monitor and adjust settings effortlessly.

    Programmable Settings: Save multiple product parameters for quick changeovers between different packaging requirements.

    Real-Time Monitoring: Displays operational data such as production speed, total output, and system diagnostics.


    Durable Stainless Steel Construction

    SUS304 Stainless Steel: Crafted with high-quality, food-grade stainless steel for durability and compliance with hygiene standards.

    Robust Build Quality: Designed to withstand rigorous industrial environments, reducing long-term maintenance costs.


    Easy Maintenance and Cleaning

    Hygienic Design: Smooth surfaces and rounded edges prevent residue buildup, facilitating quick and thorough cleaning.

    Tool-Free Disassembly: Key components can be disassembled without tools, streamlining maintenance procedures.


    Compliance with Food Safety Standards

    Certifications: Meets international standards such as CE, ensuring compliance and facilitating global market access.

    Quality Control: Rigorous testing protocols ensure each machine meets our strict quality benchmarks before delivery.


    Applications
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    The Smart Weigh Pretzel Packing Machine is ideal for packaging:

                   
    Baked Snacks

    Pretzels

    Breadsticks

    Crackers

    Mini pastries


                   
    Confectioneries

    Candies

    Chocolate bites

    Gummies


                   
    Nuts and Dried Fruits

    Almonds

    Peanuts

    Cashews

    Raisins


                   
    Other Granular Products

    Cereals

    Seeds

    Coffee beans



    Offer Different Automation Grades Pretzel Packing Solutions
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    1. Semi-Automatic Solutions

    Ideal for Small Businesses: Enhances efficiency while allowing for manual oversight.

    Features:

    Manual product feeding

    Automated weighing and packaging

    Basic control interface


    2. Fully Automatic Systems

    Designed for High-Volume Production: Minimizes human intervention for consistent, high-speed operation.

    Features:

    Automatic product feeding via conveyors or elevators


    Integrated optional add-ons

    Customized Configurations for Secondary Wrapping Machine and Palletizing System


    Successful Cases
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    100 packs/min Solution

    high speed 24 head with twin 

    former vffs

                   
    Fully Automatic Solution

    Including auto cartoning

                   
    600 packs/min Solution


                   
    1200 packs/min Solution





    Why Choose Smart Weigh
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    1. Comprehensive Support

    Consultation Services: Expert advice on selecting the right equipment and configurations.

    Installation and Commissioning: Professional setup to ensure optimal performance from day one.

    Operator Training: In-depth training programs for your team on machine operation and maintenance.


    2. Quality Assurance

    Stringent Testing Procedures: Each machine undergoes thorough testing to meet our high-quality standards.

    Warranty Coverage: We offer warranties that cover parts and labor, providing peace of mind.


    3. Competitive Pricing

    Transparent Pricing Models: No hidden costs, with detailed quotations provided upfront.

    Financing Options: Flexible payment terms and financing plans to accommodate budgetary constraints.


    4. Innovation and Development

    Research-Driven Solutions: Continuous investment in R&D to introduce cutting-edge features and enhancements.

    Customer-Centric Approach: We listen to your feedback to improve our products and services continually.


    Get in Touch
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    Ready to take your snack packaging to the next level? Contact Smart Weigh today for a personalized consultation. Our team of experts is eager to help you find the perfect packaging solution tailored to your business needs.


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