After years of solid and rapid development, Smart Weigh has grown into one of the most professional and influential enterprises in China. packaging systems and supplies If you are interested in our new product packaging systems and supplies and others, welcome you to contact us.packaging systems and supplies The design is scientific and reasonable, using a transparent toughened glass window design, real-time observation and monitoring of the whole process of proofing, and the real situation in the box at any time.
Take your snack packaging to the next level with Smart Weigh's cutting-edge Tortilla Packing Machine. We specialize in crafting customized solutions designed to meet the unique demands of our clients. Engineered for excellence, this machine seamlessly integrates a multihead weigher with a vertical packing system, ensuring precision, efficiency, and consistent reliability while creating eye-catching pillow bags for your tortilla.
With 12 years of expertise, Smart Weigh delivers innovative, tailored packaging solutions designed to meet diverse production needs. From semi-automatic to fully automated systems, our machines combine advanced technology with scalable options to fit any budget. Supported by a global network, we offer seamless installation, training, and ongoing assistance to ensure peak performance and minimal downtime.
1. Feed Conveyor: bucket conveyor or incline conveyor for choices, auto feed the pretezel to weighing machine.
2. 14 Head Multihead Weigher: the popular used model for high speed and weighing precision
3. Vertical packing machine: auto form pillow or gusset bags from the roll film, seal the bags with tortilla
4. Output conveyor: deliver the finished bags to next equipment
5. Rotary collect table: collect the finished bags for next packaging steps
Optional Add-ons
1. Date Coding Printer
Thermal Transfer Overprinter (TTO): Prints high-resolution text, logos, and barcodes.
Inkjet Printer: Suitable for variable data printing directly on packaging films.
2. Nitrogen Flushing System
Modified Atmosphere Packaging (MAP): Replaces oxygen with nitrogen to inhibit oxidation and microbial growth.
Freshness Preservation: Ideal for extending the shelf life of perishable snack products.
3. Metal Detector
Integrated Detection: Inline metal detection to identify ferrous and non-ferrous metal contaminants.
Automatic Rejection Mechanism: Ensures contaminated packages are removed without halting production.
Post-Packaging Verification: Weighs finished packages to ensure compliance with weight specifications.
Data Logging: Records weight data for quality control and regulatory compliance.
5. Secondary Wrapping Machine
Smartweigh's Wrapping Machine for Secondary Packaging is a high-efficiency solution designed for automatic bag folding and intelligent material management. It ensures precise, neat packaging with minimal manual intervention while optimizing material usage. Perfect for diverse industries, this machine seamlessly integrates into production lines, enhancing both productivity and packaging aesthetics.
Technical Specifications
| Weighing Range | 10 grams to 500 grams |
|---|---|
| Number of Weighing Heads | 14 head |
| Packing Speed | Up to 60 bags per minute (variable based on product characteristics and bag size) |
| Bag Style | Pillow bag, gusset bag |
| Bag Size Range | Width: 60 mm - 250 mm Length: 80 mm – 350 mm |
| Film Thickness | 0.04 mm - 0.09 mm |
| Power Supply | 220 V, 50/60 Hz, 3 kW |
| Air Consumption | 0.6 m³/min at 0.6 MPa |
| Control System | Multihead weigher: modular board control system with 7-inch touch screen Packing machine: PLC with 7-inch color touch-screen interface |
| Language Support | Multilingual (English, Spanish, Chinese, Korea, etc.) |
Our multihead weigher is engineered for exceptional accuracy and speed:
High-Precision Load Cells: Each head is equipped with sensitive load cells to ensure precise weight measurements, reducing product giveaway.
Flexible Weighing Options: Adjustable parameters to accommodate various tortilla sizes and shapes.
Optimized Speed: Efficiently handles high-speed operations without compromising on accuracy, enhancing productivity.
The vertical packing machine forms the core of the packaging system:
Pillow Bag Formation: Crafts visually appealing pillow bags that enhance product presentation and brand image.
Advanced Sealing Technology: Utilizes heat-sealing mechanisms to ensure airtight packaging, preserving freshness and extending shelf life.
Versatile Bag Sizes: Easily adjustable to produce different bag widths and lengths, catering to diverse market demands.
High-Speed Operation
Integrated System Design: Synchronization between the multihead weigher and packing machine enables smooth and rapid packaging cycles.
Enhanced Throughput: Capable of packaging up to 60 bags per minute, depending on product characteristics and packaging specifications.
Continuous Operation: Designed for 24/7 operation with minimal maintenance interruptions.
Gentle Product Handling
Minimal Drop Height: Reduces the distance tortilla fall during packaging, minimizing breakage and maintaining product integrity.
Controlled Feeding Mechanism: Ensures a steady flow of tortilla into the weighing system without clogging or spillage.
User-Friendly Interface
Touch-Screen Control Panel: Intuitive interface with easy navigation, allowing operators to monitor and adjust settings effortlessly.
Programmable Settings: Save multiple product parameters for quick changeovers between different packaging requirements.
Real-Time Monitoring: Displays operational data such as production speed, total output, and system diagnostics.
Durable Stainless Steel Construction
SUS304 Stainless Steel: Crafted with high-quality, food-grade stainless steel for durability and compliance with hygiene standards.
Robust Build Quality: Designed to withstand rigorous industrial environments, reducing long-term maintenance costs.
Easy Maintenance and Cleaning
Hygienic Design: Smooth surfaces and rounded edges prevent residue buildup, facilitating quick and thorough cleaning.
Tool-Free Disassembly: Key components can be disassembled without tools, streamlining maintenance procedures.
Compliance with Food Safety Standards
Certifications: Meets international standards such as CE, ensuring compliance and facilitating global market access.
Quality Control: Rigorous testing protocols ensure each machine meets our strict quality benchmarks before delivery.
The Smart Weigh Tortilla Packing Machine is ideal for packaging:
chips
Breadsticks
Crackers
Mini pastries
Candies
Chocolate bites
Gummies
Almonds
Peanuts
Cashews
Raisins
Cereals
Seeds
Coffee beans
1. Semi-Automatic Solutions
Ideal for Small Businesses: Enhances efficiency while allowing for manual oversight.
Features:
Manual product feeding
Automated weighing and packaging
Basic control interface
2. Fully Automatic Systems
Designed for High-Volume Production: Minimizes human intervention for consistent, high-speed operation.
Features:
Automatic product feeding via conveyors or elevators
Integrated optional add-ons
Customized Configurations for Secondary Wrapping Machine and Palletizing System
high speed 24 head with twin
former vffs
Including auto cartoning
1. Comprehensive Support
Consultation Services: Expert advice on selecting the right equipment and configurations.
Installation and Commissioning: Professional setup to ensure optimal performance from day one.
Operator Training: In-depth training programs for your team on machine operation and maintenance.
2. Quality Assurance
Stringent Testing Procedures: Each machine undergoes thorough testing to meet our high-quality standards.
Warranty Coverage: We offer warranties that cover parts and labor, providing peace of mind.
3. Competitive Pricing
Transparent Pricing Models: No hidden costs, with detailed quotations provided upfront.
Financing Options: Flexible payment terms and financing plans to accommodate budgetary constraints.
4. Innovation and Development
Research-Driven Solutions: Continuous investment in R&D to introduce cutting-edge features and enhancements.
Customer-Centric Approach: We listen to your feedback to improve our products and services continually.
Ready to take your snack packaging to the next level? Contact Smart Weigh today for a personalized consultation. Our team of experts is eager to help you find the perfect packaging solution tailored to your business needs.
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