Njani isiphelo se-Automations yomgca siphucula ukusebenza kakuhle kokuPakisha

Kwimarike yanamhlanje ekhuphisana kakhulu, amashishini ahlala ejonge iindlela ezintsha zokuphucula ukusebenza kakuhle. Esinye sezona zicwangciso zisebenzayo zokulungelelanisa iinkqubo kunye nokunyusa imveliso ilele kwindawo yokuzenzekelayo. Ngokukodwa, ii-automations zokuphela komgca ziye zavela njengento ebalulekileyo ekuphuculeni ukusebenza kakuhle kokupakisha. Obu bugcisa abukhawulezisi nje kuphela isantya sokupakisha kodwa bukwaphucula ukuchaneka, ukunciphisa iindleko zabasebenzi, kunye nokunciphisa inkcitho. Eli nqaku lijonga ukuba isiphelo somgca we-automation sinokuziguqula njani iinkqubo zakho zokupakisha, uqinisekise ukuba iimveliso zakho zifikelela kwimarike ngokukhawuleza, kwaye zibonelele ngembuyekezo enkulu kutyalo-mali.

Yintoni End-of-Line Automation?

Ukuphela kwe-automation ye-automation ibhekisela ekusebenziseni oomatshini abazenzekelayo kunye neteknoloji yokusingatha izigaba zokugqibela zenkqubo yokupakisha. Oku kuquka imisebenzi efana nokuhlela, ukuleyibhile, ukutywina, ukwenza iipaleti, kunye nolawulo lomgangatho. Ngokudibanisa ezi nkqubo kumgca wemveliso, amashishini angakwazi ukuphumeza ukuhamba ngokungenamthungo ukusuka kwimveliso ukuya kwiimpahla ezipakishweyo, ezilungele ukuthunyelwa. Ngokungafaniyo nendabuko, iindlela ezinzulu zabasebenzi, iinkqubo ezizenzekelayo zokuphela komgca zibonelela ngokusebenza okuhambelanayo kunye nokungenelela okuncinci komntu.

Enye yezinto eziphambili ze-automation yokuphela komgca yinkqubo yokuhambisa. Abathuthi bathutha izinto ngezigaba ezahlukeneyo zenkqubo yokupakisha, ukunciphisa ukuphathwa kwempahla ngesandla. Ezi nkqubo zinokucwangciswa ukuba zivumelane neentlobo ezahlukeneyo zeemveliso kunye neemfuno zokupakisha, ziqinisekisa ukuguquguquka kunye nokuguquguquka. Ngapha koko, abenzi boluvo abaphambili kunye nesoftware inokudityaniswa kwezi nkqubo ukuchonga nakuphi na ukungangqinelani, ukuqinisekisa ukuba ziimpahla ezipakishwe ngokufanelekileyo kuphela ezifikelela esiphelweni.

Ulawulo lomgangatho oluzenzekelayo ngomnye umba obalulekileyo. Iikhamera ezinesantya esiphezulu kunye nezivamvo zijonga intembeko yokupakishwa, ziqinisekisa ukuba iileyibhile zibekwe ngokuchanekileyo, kwaye izitywina azichanekanga. Naziphi na iimveliso ezisilelayo ukuhlangabezana nemigangatho emiselweyo zisuswa ngokuzenzekelayo kumgca, ukunciphisa amathuba okubuyiswa kwabathengi kunye nezikhalazo. Oku akuphuculi kuphela isidima sophawu kodwa konga ixesha kunye nezixhobo ezinokuthi ngenye indlela zingene ekusetyenzweni ngokutsha kweemveliso ezineziphene.

Ukongeza kulawulo lomgangatho, iisistim ze-automated palletizing zibonelela ngeenzuzo ezibalulekileyo. Ezi nkqubo zinokubeka kwaye zicwangcise iimveliso kwiipalethi ngeyona ndlela ifanelekileyo yendawo, ukunciphisa unyawo olufunekayo ukugcina nokuthutha. I-palletizers ezizenzekelayo ziyakwazi ukuphatha ulungelelwaniso olwahlukeneyo, ukulungelelanisa kwimilinganiselo eyahlukeneyo yemveliso kunye nobunzima, kwaye ngaloo ndlela kuphuculwe ukuzinza komthwalo kunye nokunciphisa umngcipheko womonakalo ngexesha lokuhamba.

Ukunciphisa Iindleko Zabasebenzi kunye Nempazamo Yoluntu

Esinye sezizathu ezinyanzelisayo zokwamkela i-automation yokuphela komgca yinto enokwenzeka yokunciphisa iindleko zabasebenzi. Ngokufika kwe-automation, imfuno yomsebenzi wezandla kwimisebenzi ephindaphindiweyo kunye neyomzimba iyancipha kakhulu. Oku akuguquleli kuphela ukongiwa kweendleko ezithe ngqo kodwa kukwavumela amashishini ukuba abele abasebenzi bawo kwimisebenzi enobuchule kunye nexabiso elongeziweyo.

Ukuncitshiswa kwempazamo yomntu yenye inzuzo ebalulekileyo. Abasebenzi abangabantu, kungakhathaliseki ukuba banamakhono kangakanani na, bathanda ukudinwa kunye neempazamo, ngakumbi xa besenza imisebenzi enzima. Iinkqubo ezizenzekelayo, kwelinye icala, zisebenza ngokuchaneka okungenakulinganiswa kunye nokungaguquguquki. Umzekelo, oomatshini bokuhlela kunye nokuleyibheli abazenzekelayo banokusebenza amawaka ezinto ngeyure ngokuchaneka okugqibeleleyo, basusa iimpazamo ezinokuthi zenzeke ngokuphathwa ngesandla.

Ngaphezu koko, ukudityaniswa koBukrelekrele beArtificial (AI) kunye nokufunda koomatshini kwi-automation yokuphela komgca kuphucula ngakumbi ukusebenza kwayo. Ezi teknoloji zinokuqikelela ukusilela okunokwenzeka kunye neemfuno zokugcinwa, ziqinisekisa ukuba iinkqubo zihamba kakuhle kunye nexesha elincinci lokuphumla. Ugcino oluqikelelweyo lusebenzisa uhlalutyo lwedatha ukuchonga iipateni kunye nokuqikelela ukuba umatshini unokusilela nini, okuvumela ugcino olukhawulezileyo kunye nokunciphisa amaxesha okwehla angalindelekanga.

Ukhuseleko yenye indawo apho i-automation ibonelela ngeenzuzo ezinkulu. Imisebenzi yokupakisha ngesandla ihlala ibandakanya ukunyakaza okuphindaphindiweyo kunye nokuphakamisa okunzima, oku kunokukhokelela ekulimazeni okunxulumene nomsebenzi. Ngokuzenzekelayo le misebenzi, amashishini anokudala indawo yokusebenza ekhuselekileyo, ukunciphisa umngcipheko wokulimala kunye neendleko ezinxulumene nazo. Abasebenzi banokuphinda babelwe kwiindima ezingenabungozi kangako, nto leyo ekhokelela kulwaneliseko olungcono lomsebenzi kunye namazinga okugcina.

Ukwandiswa koPhumo lokuSebenza kunye nokusebenza ngokuSebenzayo

I-automation yokuphela komgca inyusa kakhulu i-throughput, ivumela amashishini ukuba ahlangabezane nemfuno ephezulu ngaphandle kokuthomalalisa umgangatho. Iisistim ezizisebenzelayo zisebenza ngesantya esodlula kakhulu amandla omntu kwaye zinokuqhuba ngokuqhubekayo kunye nekhefu elincinci. Lo msebenzi ongaphazamisekiyo uqinisekisa ukuba umgca wemveliso uhlala uhamba ngokufanelekileyo, unciphisa iibhotile kunye nokulibaziseka.

Enye inkalo ephawulekayo yolu lwando olusebenzayo kukukwazi ukuphatha umthamo omkhulu weemveliso ezinomgangatho ongaguqukiyo. Iisistim ezizenzekelayo zinokuthi zilungelelaniswe ukulungiselela ubungakanani obuhlukeneyo bokupakisha kunye neefomathi ngokulula. Ingaba i-shrink wrapping, ukutywinwa kwebhokisi, okanye ukupakishwa kwecala, aba matshini banokukhawuleza ukuziqhelanisa neemfuno ezahlukeneyo, ukuqinisekisa ukuba umgca wemveliso usebenza kakuhle kungakhathaliseki ukuba umxube wemveliso.

Ukudityaniswa kobuchwephesha obuphambili njenge-IoT (i-Intanethi yeZinto) kunye nohlalutyo lwedatha kwandisa ngakumbi izibonelelo zokuphela komgca wokuzenzekelayo. Ukuqokelela idatha yexesha langempela kunye nohlalutyo luvumela ukulungiswa ngokukhawuleza kwinkqubo yokuvelisa. Abaqhubi banokubeka iliso ekusebenzeni kweenkqubo ezizenzekelayo ngokusebenzisa iiphaneli zolawulo eziphakathi, ukuchonga kunye nokujongana nemiba njengoko ivela. Eli nqanaba lolawulo kunye nokuqonda likhokelela ekusebenzeni ngokufanelekileyo kunye nokwenza izigqibo ezingcono.

Ngaphaya koko, isiphelo somgca we-automation sinceda ekunciphiseni inkunkuma kunye nokwandisa ukusetyenziswa kobutyebi. Iinkqubo ezizenzekelayo zenzelwe ukusebenzisa inani elichanekileyo lezinto ezifunekayo zokupakisha, ukunciphisa ukugqithisa kunye nokunciphisa iindleko zezinto eziphathekayo. Ngokomzekelo, oomatshini bokusonga abazenzekelayo banokulinganisa ngokuchanekileyo ubungakanani befilimu efunekayo kwimveliso nganye, bethintela inkcitho engeyomfuneko. Oku akuphumeleli nje kuphela ekongiweni kweendleko kodwa kukwaxhasa iinzame zozinzo ngokunciphisa imo yendalo esingqongileyo yenkampani.

Ukuphucula uMgangatho wokuPakisha

Umgangatho ngowona ubalulekileyo ekupakisheni, kwaye isiphelo se-automation sidlala indima ebalulekileyo ekugcineni imigangatho ephezulu. Iinkqubo ezizenzekelayo ziqinisekisa ukuba imveliso nganye ipakishwe ngokungaguqukiyo nangokukhuselekileyo, iphucula umgangatho opheleleyo wemveliso yokugqibela. Oku kuhambelana kubaluleke kakhulu kwiimpawu ezifuna ukugcina umfanekiso ofanayo kunye nokuhlangabezana nemigangatho yokulawula.

Oomatshini bokutywina abazenzekelayo, umzekelo, bafaka uxinzelelo kunye nobushushu obungaguqukiyo, beqinisekisa ukuba yonke ipakethe ivalwe ngokuqinileyo. Oku kunciphisa umngcipheko wokonakala kunye nokungcoliseka kwemveliso, okubaluleke kakhulu kumashishini afana nokutya kunye namayeza. Ukongeza, oomatshini bokuleyibhela abazenzekelayo baqinisekisa ukuba iilebhile zisetyenziswa ngokuchanekileyo nangokungaguquguqukiyo, ukuphucula inkangeleko yemveliso kunye nokuthotyelwa kwemimiselo yokuleyibheli.

Ukukwazi ukwenza iinkqubo ezizenzekelayo kwiimfuno zokupakisha ezikhethekileyo zongeza umgangatho. Iinkampani zinokucwangcisa oomatshini abazenzekelayo ukuba baphathe iifomathi zokupakisha ezizodwa kunye neemfuno, ziqinisekisa ukuba eyona misebenzi inzima yokupakisha yenziwa ngokungenasiphako. Oku bhetyebhetye kubalulekile kumashishini abonelela ngeemveliso ezahlukeneyo okanye asoloko etshintsha uyilo lokupakisha.

Iinkqubo zombono eziphucukileyo ezidityaniswe kwi-automation yesiphelo somgca wokuqinisekisa ngakumbi ulawulo lomgangatho. Ezi nkqubo zinokubona nezona ziphene zincinci ekupakishweni, njengeelebhile ezingalungelelanisiyo, izitywina ezingafanelekanga, okanye iipakethe ezonakeleyo. Ngokuchonga kunye nokususa iimveliso ezineziphene kumgca wemveliso, iinkqubo ezizenzekelayo zokulawula umgangatho zinceda ukugcina imigangatho ephezulu kunye nokunciphisa amathuba okuba nezikhalazo kunye nokubuyisela abathengi.

Ukuphucula ukuDityaniswa koBonelelo

Isiphelo se-automation asiphuculi nje kuphela ukusebenza kakuhle kokupakisha kodwa sikwaphucula ikhonkco lonikezelo ngokubanzi. Iinkqubo ezizenzekelayo ziqinisekisa ukuba iimveliso zipakishwe ngokufanayo, ziphucula ukuqikelelwa kunye nokuthembeka kokuthunyelwa. Oku kuhambelana kubalulekile kwiinkqubo ezisezantsi, ezifana nokugcinwa kunye nokuhanjiswa, okuxhomekeke kwiipakethe ezisemgangathweni zokuphatha nokugcinwa ngokufanelekileyo.

Umzekelo, iipalletizing ezizisebenzelayo zenza iipaliti ezifanayo ekulula ukuzithwala nokuzigcina. Oku kufana kunciphisa umngcipheko womonakalo ngexesha lokuhamba kwaye kwandisa indawo yokugcina kwiindawo zokugcina iimpahla. Ukongezelela, iinkqubo ezizenzekelayo zinokudibaniswa neeNkqubo zoLawulo lwe-Warehouse (WMS) kunye neNkqubo yoLawulo lwezoThutho (TMS), ukubonelela ngedatha yexesha langempela kumanqanaba e-inventory, isimo sokuthunyelwa, kunye neeshedyuli zokuhanjiswa. Oku kudityaniswa kwenza ulungelelwaniso olungcono kunye nonxibelelwano kulo lonke ikhonkco lokubonelela, okukhokelela ekusebenzeni okusebenzayo kunye nokuphucula ukwaneliseka kwabathengi.

Ukulandelelwa okubonelelwa ngokuzenzekela kokuphela komgca yenye inzuzo ebalulekileyo. Iinkqubo ezizenzekelayo zinokuvelisa iirekhodi ezineenkcukacha zemveliso nganye epakishweyo, kubandakanywa nomhla wokuvelisa, inombolo yebhetshi, kunye nolunye ulwazi olufanelekileyo. Oku kulandelelwa kubalulekile kumashishini aneemfuno ezingqongqo zolawulo, ezifana namayeza kunye nokutya kunye neziselo. Ivumela ukulandelela lula kunye nokukhumbula iibhetshi ezithile kwimeko nayiphi na imiba, iqinisekisa ukuthotyelwa kwemimiselo kunye nokuphucula ukhuseleko lwabathengi.

Ngokuphucula ukuhlanganiswa kwekhonkco lokubonelela, i-automation ye-end-of-line iphinda ixhase ukuveliswa kwexesha (JIT) kunye nezicwangciso zolawulo lwempahla. Iinkqubo ezizenzekelayo zinokuphendula ngokukhawuleza kwiinguqu kwiishedyuli zemveliso kunye nokutshintsha kweemfuno, ukuqinisekisa ukuba iimveliso zipakishwe kwaye zilungele ukuthunyelwa njengoko kufuneka. Olu buchule lunciphisa iindleko zokubamba uluhlu kunye nokuphucula ukusebenza kakuhle kwekhonkco lokubonelela.

Ii-automations zokuphela komgca ziguqula ishishini lokupakisha, libonelela ngeenzuzo ezininzi ezinjengokunciphisa iindleko zabasebenzi kunye neempazamo zomntu, ukwandisa ukusebenza kunye nokusebenza kakuhle, ukuphucula umgangatho wokupakisha, kunye nokuphucula ukuhlanganiswa kokubonelela. Ngokwenza ngokuzenzekelayo izigaba zokugqibela zenkqubo yokupakisha, amashishini anokuphumeza ukonga iindleko ezibalulekileyo, akhulise imveliso, kwaye agcine imigangatho ephezulu. Ukudityaniswa kobuchwephesha obuphambili njenge-AI, i-IoT, kunye nohlalutyo lwedatha kwandisa ngakumbi ezi zibonelelo, ukubonelela ngeenkcukacha zexesha langempela kunye nobuchule bokuqikelelwa kogcino.

Ukuqukumbela, ii-automations zokuphela komgca zibalulekile kumashishini azabalazela ukuhlala ekhuphisana kwimakethi yanamhlanje ekhawulezayo. Ngokwamkela obu buchwepheshe, iinkampani zinokuhlengahlengisa iinkqubo zazo zokupakisha, zinciphise inkcitho, kwaye ziphucule ukusebenza kakuhle. Njengoko ishishini lokupakisha liqhubeka nokuguquka, ukwamkela i-automation ekupheleni komgca ngokungathandabuzekiyo kuya kuba yinto ephambili ekufezekiseni impumelelo yexesha elide kunye nokuzinza. Utyalo-mali kwezi nkqubo eziphambili aziphuculi kuphela inkqubo yokupakisha kodwa zikwaxhasa ikhonkco lobonelelo olusebenzayo noludibeneyo, ekugqibeleni lukhokelela ekwanelisekeni kwabathengi kunye nokukhula kweshishini.