Zeziphi iimpawu ezenza umatshini wokuzalisa iPowder ulungele iiPowders ezilungileyo?

Oomatshini bokuzalisa umgubo badlala indima ebalulekileyo kumashishini ahlukeneyo, ukusuka kumayeza ukuya kwimveliso yokutya. Nangona kunjalo, ukusebenza ngomgubo ocolekileyo kuzisa imingeni ekhethekileyo efuna iimpawu ezizodwa ukuqinisekisa ukuchaneka, ukusebenza kakuhle kunye nokhuseleko. Ngaba unomdla wokuntywila kwihlabathi loomatshini bokuzalisa umgubo kwaye uqonde ukuba yintoni ebenza bafanelekele iipowder ezilungileyo? Qhubeka ufunda, njengoko siphonononga izinto ezibalulekileyo ezibalaseleyo kwaba matshini bakhethekileyo.

Ukuchaneka nokuchaneka

Xa kuziwa ekuzaliseni iipowders ezintle, enye yeemfuno eziphambili kukuchaneka nokuchaneka. Umgubo ocolekileyo unoxinaniso lwesambuku esisezantsi kwaye uhlala uthintelwe ukuhamba-hamba, oko kubenza kube nzima ukulawula xa kuthelekiswa nemathiriyeli erhabaxa. Iindlela zokuzalisa zemveli ngokuqhelekileyo azanelanga ngenxa yokuba zingakhokelela ekuzaliseni okanye ekuzaliseni, okungaphumeleli nje ekulahlekeni kwemveliso kodwa kuchaphazela ukupakisha ukuhambelana.

Oomatshini bokuzalisa umgubo banamhlanje baxhotyiswe ngeenkqubo eziphambili zokulinganisa ubunzima kunye neenzwa ezibonelela ngemilinganiselo echanekileyo ngalo lonke ixesha. Ezi nkqubo zisebenzisa iiseli zomthwalo, ezinobuthathaka ngokwaneleyo ukuba zibone utshintsho oluncinci lobunzima, ziqinisekisa ukuba isitya ngasinye sifumana umlinganiselo ochanekileyo womgubo. Ukusetyenziswa kwezilawuli zengqiqo ezicwangcisiweyo (PLCs) kuphucula ngakumbi oku kuchaneka ngokuvumela iisetingi ezinokwenziwa ngokwezifiso zomgubo ohlukeneyo kunye neentlobo zesikhongozeli.

Ngaphezu koko, ukufakwa kweendlela zokuzalisa eziqhutywa yi-servo kunika ukuthembeka okungenakuthelekiswa nanto. Iidrive ze-Servo zinokulawula isantya sokuzalisa kunye nobuninzi ngokuchaneka okukhethekileyo, okubenza balungele ukuphatha iipowders ezintle. Eli nqanaba lolawulo liphelisa imiba efana nokuchitheka kwaye liqinisekisa amanqanaba okugcwalisa angaguqukiyo, abaluleke kakhulu ekugcineni umgangatho wemveliso.

Iinkqubo eziphazamisayo kwii-hoppers nazo zidlala indima ebalulekileyo ekuphumezeni ukuchaneka. Umgubo ocolekileyo uthande ukudityaniswa, nto leyo enokukhokelela kumazinga okuqukuqela okungaqhelekanga. Ukoyisa oku, oomatshini banamhlanje bafakelwe i-vibration okanye i-rotary agitation systems egcina i powder isasazwa ngokufanayo, iqinisekisa ukuhamba okuhambelanayo kwiyunithi yokuzalisa.

Isishwankathelo, ukuchaneka kunye nokuchaneka zizinto ezingenakuxoxisana kumatshini wokugcwalisa umgubo owenzelwe iipowder ezilungileyo. Ukudityaniswa kweenkqubo eziphambili zokulinganisa, iindlela eziqhutywa yi-servo, kunye nokuphazamiseka okusebenzayo kuqinisekisa ukuba umjikelo ngamnye wokuzalisa uchaneke kangangoko, ukunciphisa inkunkuma kunye nokwandisa ukusebenza kakuhle.

Ukuhambelana kwezinto

Ukuphatha umgubo ocolekileyo kufuna umatshini ohambelana nezinto ezahlukeneyo. I-powders ecocekileyo ingaba yi-abrasive, hygroscopic, okanye iphinde isebenze, ifuna umatshini wokuzalisa owenziwe kwizinto ezinokumelana nezi mpawu ngaphandle kokuthotywa okanye ukungcolisa imveliso. Ngesi sizathu, insimbi engenastainless isetyenziswa ikakhulu ekwakhiweni kwaba matshini, ngakumbi kwiindawo ezidibana ngqo nomgubo.

Intsimbi engatyiwayo inika ukuxhathisa okugqwesileyo kumhlwa kunye nokugruzuka, iyenza ibe yeyona nto ifanelekileyo yokuphatha umgubo ocolekileyo odlakadlakayo. Ukongeza, kulula ukuyicoca kwaye inokuvalwa inzala, nto leyo ibalulekileyo kwizicelo kumashishini amayeza kunye nokutya apho ucoceko lubalulekile.

Ngaphandle kokukhethwa kwezinto zokwakha, uyilo lomatshini kufuneka luvumele ukucocwa nokulondolozwa lula. Umgubo ocolekileyo unokuba luqili ukucoca ngaphandle kwesixhobo ngenxa yobungakanani bamasuntswana amancinci kunye nokuthambekela kokubambelela kumphezulu. Ngaloo ndlela, oomatshini abaxhotyiswe ngamacandelo asusekayo, izibonda ezikhutshwa ngokukhawuleza, kunye neepaneli zokufikelela ngokulula zikhethwayo. Ezi mpawu zinciphisa ixesha elifunekayo lokucoca kunye nokugcinwa, ngaloo ndlela ukwandisa imveliso jikelele.

Abanye oomatshini bakwaza neengubo ezikhethekileyo kumphezulu wonxibelelwano ukuqhubela phambili ukuqinisa ukuhambelana kwezinto. Ezi zambatho zinokunika ukuchasana okongeziweyo kwi-chemical reactions kunye ne-abrasion, ukwandisa ixesha lokuphila komatshini kunye nokugcina ingqibelelo yeepowders ezintle.

Ukuqukumbela, ukuhambelana kwezinto kubalulekile xa ujongene nomgubo ocolekileyo. Umatshini owenziwe kumgangatho ophezulu, izinto ezilula ukucoceka aziqinisekisi nje kuphela ixesha elide kodwa liphakamisa umgangatho kunye nokhuseleko lweepowders eziphathwayo.

Ukulawula uthuli kunye nokuNcinana

Umgubo ocolekileyo udume ngokuvelisa uthuli, olunokuthi lube nemingeni ebalulekileyo, kubandakanywa iingozi zempilo kubaqhubi, ukungcoliswa kwezinye iimveliso, kunye nokulahlekelwa kwezinto ezixabisekileyo. Ngoko ke, umatshini osebenzayo wokuzalisa umgubo kufuneka ubandakanye ulawulo oluluthuli oluqinileyo kunye neenkqubo zokulawula.

Enye yezinto eziphambili zokulawula uthuli kukusetyenziswa kweenkqubo zokuzalisa ezivaliweyo. Iindawo ezivaliweyo ezijikeleze indawo yokuzalisa zinokunciphisa kakhulu ukusasazwa kwamaqhekeza omgubo ococekileyo kwindawo engqongileyo. Ukongezelela, iinkqubo ezidibeneyo zokukhupha zingasusa ngokusebenzayo iinqununu zomoya njengoko zichithwa ngexesha lokuzaliswa. Izihluzi zomoya ezisebenza kakuhle kakhulu (HEPA) zidla ngokusetyenziswa kwezi nkqubo zokutsalwa ukuze zibambe nkqu namasuntswana othuli agqwesileyo, ukuqinisekisa indawo yokusebenza ecocekileyo nekhuselekileyo.

Ukunciphisa ngakumbi ukuveliswa kothuli, oomatshini abaninzi basebenzisa iindlela zokuphatha kakuhle. Endaweni yokuxhomekeka kwimisebenzi enesantya esiphezulu enokuvuselela amafu omgubo, aba matshini basebenzisa iintshukumo ezicothayo nezilawulwayo ukuhambisa umgubo. Iimpawu ezinjengeendlela zokuqalisa ngokuthambileyo kunye nezikhongozeli ezikhuselweyo zinceda ekunciphiseni isiphithiphithi, ngaloo ndlela zigcina umgubo ocolekileyo uqulethwe.

Imisebenzi yokucoca ngokuzenzekelayo yolunye ukongeza okubalulekileyo kumatshini wokuzalisa ipowder ephezulu. Ezi nkqubo zinokuhlambulula imibhobho yokuzalisa kunye neendawo ezijikelezayo ngokuzenzekelayo phakathi kwemijikelezo yokuzalisa, ukunciphisa kakhulu umngcipheko wokungcola kunye nokugcina indawo yokusebenza ecocekileyo.

Isishwankathelo, ulawulo oluluthuli oluqinileyo kunye neenkqubo zokuqulatha ziyimfuneko kuwo nawuphi na umatshini wokuzalisa umgubo ojongene neepowder ezilungileyo. Ezi nkqubo zinceda ukuqinisekisa indawo yokusebenza ekhuselekileyo, ukukhusela ingqibelelo yemveliso, kunye nokunciphisa ukulahleka kwezinto eziphathekayo, okwenza kube yinto ebalulekileyo kuwo nawuphi na umatshini wokuzalisa.

Ukuguquguquka nokuguquguquka

Ukuguquguquka kunye nokuguquguquka kubalulekile xa kuziwa ekuphatheni iintlobo ezahlukeneyo zomgubo ocolekileyo kunye nobukhulu bezikhongozeli. Umatshini wokuzalisa ofanelekileyo kufuneka ulungelelaniswe neepropathi ezahlukeneyo zomgubo, ukusuka kwipowder ecolekileyo kakhulu yamayeza ukuya kwizongezo zokutya ezirhabaxa. Olu lungelelaniso alunyusi kuphela usetyenziso lomatshini kodwa lubonelela ngesisombululo esinexabiso eliphantsi kubavelisi abajongene nemigca yeemveliso ezininzi.

Oomatshini abaxhotyiswe ngeentloko ezininzi zokuzalisa kunye nemilomo eguquguqukayo inikezela ngenqanaba eliphezulu lokuguquguquka. Ezi mpawu zivumela umatshini wokuzalisa ukuba utshintshe ngokukhawuleza phakathi kweentlobo ezahlukeneyo zeemveliso kunye nobukhulu besitya, ngaloo ndlela ukunciphisa ixesha lokuphumla ngexesha lokutshintsha kwemveliso. Umzekelo, inkampani yoxubo-mayeza inokufuna ukuzalisa iintlobo ezahlukeneyo zamayeza-ngalinye lineempawu ezizodwa zomgubo kunye neemfuno zesikhongozeli. Umatshini wokuzalisa oguquguqukayo unokuhlengahlengisa ngokulula izicwangciso zawo ukulungiselela ezi zintlukwano, ngaloo ndlela ugcine ukusebenza kakuhle.

Ulawulo lwedijithali kunye noseto olucwangcisiweyo luphucula ngakumbi ukuguquguquka. Oomatshini banamhlanje bokuzalisa umgubo bahlala beza kunye ne-interfaces evumela abasebenzisi ukuba bagcine iiprofayili ezahlukeneyo zokuzalisa. Oku kuthetha ukuba ukutshintshela kolunye uhlobo lwepowder ukuya kwelinye kunokuba lula njengokucofa iqhosha. Ukongeza, olu lawulo lunokucwangciswa luqinisekisa ukuba umatshini unokunyusa okanye ukuthoba ngokulula ukusebenza kwawo ukuhlangabezana neemfuno ezahlukeneyo zemveliso.

Uyilo lweemodyuli ngomnye umba wokuguquguquka. Oomatshini abakhiwe ngamacandelo emodyuli banokuphuculwa ngokulula okanye baguqulwe ukuze babandakanye izinto ezintsha njengoko kukho imfuneko. Oku kuqinisekisa ukuba umatshini uhlala ufanelekile kwaye usebenza kakuhle, njengoko iimfuno zemveliso ziguquka ngokuhamba kwexesha.

Ukuqukumbela, umatshini wokuzalisa umgubo owenzelwe iipowder ezilungileyo kufuneka unikeze ukuguquguquka okuphezulu kunye nokuguquguquka. Iimpawu ezinje ngee-nozzles eziguquguqukayo, iintloko zokuzalisa ezininzi, ulawulo lwedijithali, kunye noyilo lwemodyuli lwenza kube lula ukuziqhelanisa neepowder ezahlukeneyo kunye nobukhulu bezikhongozeli, ukuqinisekisa ukusebenza ngokungenamthungo kunye nemveliso esebenzayo.

Iimpawu zoKhuseleko

Xa uphatha iipowders ezintle, ukhuseleko luyinkxalabo enkulu. Ubume bomgubo ocolekileyo bubenza babe nobungozi; ngokomzekelo, zinokutsha, zibe yityhefu, okanye zibe yingozi emzimbeni xa uphefumla. Ngoko ke, umatshini ofanelekileyo wokuzalisa ipowder kufuneka ufike uxhotywe ngoluhlu lweempawu zokhuseleko ukukhusela bobabini abaqhubi kunye nokunyaniseka kwemveliso.

Enye yezinto eziphambili zokhuseleko lulwakhiwo olungangenwa luqhushumbo. Kwiindawo apho i-powders ephathwayo inokutsha, njengokuveliswa kweekhemikhali, kubalulekile ukuba umatshini wokuzalisa unamathele kwimigangatho engqongqo yokhuseleko ukukhusela nayiphi na i-sparks okanye ukukhutshwa kwe-static. Iinjini ezikhusela uqhushumbo, iiswitshi, kunye nezivalo zihlala zisetyenziselwa ukunciphisa le mingcipheko.

Olunye uphawu olubalulekileyo lokhuseleko kukudityaniswa kwezinzwa zokusingqongileyo. Ezi zivamvo zinokubona nakuphi na ukungahambi kakuhle kugxininiso lwamasuntswana emoyeni, kubushushu, okanye kumaqondo okufuma, kwaye ziqalise ukuvalwa okuzenzekelayo ukunqanda iingozi. Ngokomzekelo, i-spike ngokukhawuleza kwi-particle powder particles emoyeni ingabonisa ukungasebenzi kakuhle kwenkqubo okanye ukuphulwa kwenkqubo yokukhusela. Inzwa inokulumkisa ngokukhawuleza abaqhubi kwaye ivale umatshini ukunqanda ukunyuka okuthe kratya.

Amaqhosha okumisa okungxamisekileyo aluphawu oluqhelekileyo kodwa oluyimfuneko. Ibekwe ngokucwangcisiweyo malunga nomatshini, la maqhosha avumela abaqhubi ukuba bamise ngokukhawuleza ukusebenza kwimeko yokungasebenzi kakuhle okanye iimeko ezingakhuselekanga.

Iinkqubo ezizenzekelayo zokubeka iliso kunye nokulawula ukuhamba komoya nazo zinegalelo kwindawo ekhuselekileyo yokusebenza. Iinkqubo ezifanelekileyo zokungenisa umoya kunye nothuli zinceda ukugcina umgangatho womoya, ukunciphisa umngcipheko wemiba yokuphefumula kubaqhubi kunye nokuthintela ukuqokelelwa kothuli oluvuthayo.

Ukuqukumbela, iimpawu zokhuseleko ziyimfuneko kumatshini wokuzalisa umgubo owenzelwe umgubo ocolekileyo. Ukususela kulwakhiwo-ubungqina bokuqhuma kunye neenzwa zokusingqongileyo ukuya kumaqhosha okumisa ngokukhawuleza kunye neenkqubo ezifanelekileyo zokungenisa umoya, ezi zinto zidibeneyo ziqinisekisa indawo yokusebenza ekhuselekileyo nesebenzayo.

Ukusonga, iimpawu ezixoxwe ziyimfuneko kuwo nawuphi na umatshini wokuzalisa umgubo ojolise ekuphatheni umgubo ocolekileyo. Ukuchaneka kunye nokuchaneka kuqinisekisa ubungakanani obuchanekileyo bepowder bukhutshwa ngexesha ngalinye, ngelixa ukuhambelana kwezinto kuqinisekisa ixesha elide kunye nokucoceka komatshini. Ukulawulwa kothuli kunye nokuthintela kugcina indawo yokusebenza ikhuselekile kunye nemveliso ecocekileyo, kunye nokuguquguquka kuqinisekisa ukuba umatshini unokusingatha iintlobo ezahlukeneyo zomgubo kunye nobukhulu besitya. Okokugqibela, iimpawu zokhuseleko ezibanzi zibalulekile ekukhuseleni abaqhubi kunye nokuthembeka kwemveliso.

Ngokugxininisa ezi mpawu zibalulekileyo, abavelisi banokukhetha umatshini wokuzalisa ipowder ochanekileyo ongafezekisi kuphela iimfuno zabo zangoku kodwa uphinda umise uvavanyo lwexesha, ukugcina ukusebenza kakuhle, ukhuseleko kunye nomgangatho wemveliso.