Dibana nomatshini wethu wokuPakisha ukutya kwezilwanyana eziKreyishiweyo ngokuzenzekelayo, inkqubo yesikhwama esijikelezayo sesimanje esenzelwe ukuzalisa, ukucoca nge-nitrogen, ukuvala, ukuhlola, kunye nokukhupha iipokotshi ezenziwe kwangaphambili ngokutya kwezilwanyana ezikreyishiweyo—konke kwinkqubo enye elula. Lo matshini wokupakisha okumgangatho ophezulu uqinisekisa ukuba ukutya kwakho kwenja neekati okukreyishiweyo okukumgangatho ophezulu kupakishwa ngokufanelekileyo nangokukhuselekileyo, kugcina ubutsha ukusuka kumzi-mveliso wakho ukuya kwishelufu yomthengi. Yakhelwe abaphathi bokuthenga kunye nabenzi bezigqibo zoshishino abafuna ukuphucula isantya sokupakisha, ukuhambelana, kunye nobomi beshelufu yeemveliso zokutya kwezilwanyana ezifuywayo. Kwisishwankathelo esingezantsi, sichaza ukusebenza komatshini, iinkcukacha zobugcisa, iingenelo (ukusuka kubomi obude beshelufu ukuya kwi-automation kunye nokhuseleko), ukuthobela imigangatho yoshishino, imibuzo ebuzwa rhoqo, kunye nendlela onokuthi uthathe ngayo inyathelo elilandelayo ngesi sisombululo sitsha.
![Umatshini wokuPakisha ukutya kwezilwanyana zasekhaya oQhonyisiweyo ngokuzenzekelayo kwiingxowa ezenziwe kwangaphambili 2]()
Zithini izinto ezisetyenziswa kumatshini wokuPakisha waseBiltong?
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![Umatshini wokuPakisha ukutya kwezilwanyana zasekhaya oQhonyisiweyo ngokuzenzekelayo kwiingxowa ezenziwe kwangaphambili 3]()
1 & 2. I-Feed Conveyor: Khetha kwibhakethi okanye kwi-incline conveyor ukuze uzise ngokuzenzekelayo ii-pretzels kumatshini wokulinganisa.
3. Isixhobo sokukala iintloko ezininzi esineentloko ezili-14: Isisombululo sokulinganisa esisetyenziswa rhoqo, esikhawulezayo nesinika ukuchaneka okugqwesileyo.
4. Iqonga leNkxaso: Libonelela ngesakhiwo esizinzileyo nesiphakamileyo sokubamba nokuxhasa oomatshini ngokukhuselekileyo.
5 kunye no-6. Isixhobo sokubona intsimbi yomphimbo kunye nejelo lokungavumi: Sijonga ukuhamba kwemveliso ukuze sibone izinto ezingcolisayo zentsimbi kwaye sijika nayiphi na imveliso echaphazelekileyo isuke kumgca oyintloko.
7. Umatshini wokupakisha ingxowa: Uzalisa kwaye utywine iimveliso ngokufanelekileyo kwiingxowa, ukuqinisekisa umgangatho wokupakishwa ohambelanayo.
8. I-Checkweigher: Ihlala iqinisekisa ubunzima bemveliso ukuze igcine imigangatho yomgangatho kunye nokuthotyelwa kwemithetho.
9. Itafile Yokuqokelela Ejikelezayo: Iqokelela iipakethi ezigqityiweyo, iququzelela utshintsho olucwangcisiweyo kumanyathelo okupakisha alandelayo.
10. Umatshini weNitrogen: Ufaka initrogen kwiipakethe ukuze kugcinwe ubutsha bemveliso kwaye kwandiswe ixesha layo lokugcinwa.
Izongezo eziKhethekileyo
1. Iprinta yokubhala ikhowudi yomhla
I-Thermal Transfer Overprinter (TTO): Iprinta umbhalo, iilogo, kunye neebhakhowudi ezinesisombululo esiphezulu.
Iphrinta ye-Inkjet: Ifanelekile ukuprintwa kwedatha eguquguqukayo ngqo kwiifilimu zokupakisha.
2. Isitshicileli sesinyithi
Ukuchonga okuHlanganisiweyo: Ukuchonga isinyithi esingaphakathi ukuze kuchongwe izinto ezingcolisayo zesinyithi ezine-ferrous nezingena-ferrous.
Indlela Yokwala Ngokuzenzekelayo: Iqinisekisa ukuba iipakethe ezingcolisiweyo ziyasuswa ngaphandle kokumisa imveliso.
3. Umatshini wokusonga wesibini
Umatshini wokusonga weSmartweigh wokupakisha okwesibini sisisombululo esisebenza kakuhle esenzelwe ukugoba iingxowa ngokuzenzekelayo kunye nolawulo lwezinto ezikrelekrele. Uqinisekisa ukupakishwa okuchanekileyo nokucocekileyo kunye nokungenelela okuncinci ngesandla ngelixa uphucula ukusetyenziswa kwezinto. Ifanelekile kumashishini ahlukeneyo, lo matshini udityaniswa ngaphandle komthungo kwimigca yemveliso, uphucula imveliso kunye nobuhle bokupakisha.
| Uluhlu lokuLinganisa | Iigram ezili-100 ukuya kwezingama-2000 |
|---|
| Inani leeNtloko zoKulinganisa | Iintloko ezili-14 |
| Isantya sokuPakisha | Isitishi esi-8: Iipakethi ezingama-50/ngomzuzu |
| Isitayile sengxowa | Ingxowa eyenziwe kwangaphambili, iingxowa ezisicaba, ingxowa ye-zipper, iingxowa zokuma |
| Uluhlu lobungakanani besikhwama | Ububanzi: 100 mm - 250 mm Ubude: 150 mm – 350 mm |
| Ukunikezwa Amandla | 220 V, 50/60 Hz, 3 kW |
| Inkqubo yoLawulo | Isilinganisi seentloko ezininzi: inkqubo yolawulo lwebhodi yemodyuli enesikrini sokuchukumisa se-intshi ezi-7 Umatshini wokupakisha: I-PLC ene-interface yesikrini sokuchukumisa esinombala we-intshi ezi-7 |
| Inkxaso yoLwimi | Iilwimi ezininzi (isiNgesi, iSpanish, isiTshayina, isiKorea, njl.njl.) |
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Indlela Umgca Womatshini Wokupakisha Ingxowa Ejikelezayo Osebenza Ngayo
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Le nkqubo yokupakishwa kwengxowa eyenziwe ngokuzenzekelayo ejikelezayo inezitishi ezininzi ezicwangciswe ngendlela ejikelezayo. Ukupakishwa kokutya kwezilwanyana zasekhaya okomisiweyo ngokuqandisa kuphathwa ngokulula kwinqanaba ngalinye lenkqubo:
Ukulayisha kunye nokuvula iPouch : Iipouch ezenziwe kwangaphambili (ezifana neengxowa ezimileyo okanye iipouch ezisicaba) zifakwa kwi-magazine hopper. Ingalo yerobhothi okanye i-vacuum suction ithatha ipouch nganye ize iyifake kwi-rotary indexing carousel. Kwizikhululo zokuqala, ipouch ibanjwe kwaye ivulwe ngokukhuselekileyo—ii-grips zoomatshini kunye nee-air jets (okanye i-vacuum) ziqinisekisa ukuba ipouch ivuleke ngokupheleleyo ukuze igcwaliswe. Kwiipouch ezinee-zippers ezivalwayo kwakhona, isixhobo sinokuvula i-zipper kwangaphambili ukuze kuvumeleke ukugcwala okungaphazanyiswayo.
Ukuzalisa ngokutya kwezilwanyana ezifakwe kwiFrize-Drize : Nje ukuba isikhwama sivuliwe, inkqubo yokulinganisa echanekileyo iyizalisa ngemveliso yokutya kwezilwanyana ezifakwe kwiFrize-Drize. Lo matshini unokudibanisa izizalisi ezahlukeneyo, njengesixhobo sokulinganisa esineentloko ezininzi kwiziqwenga ezomiswe kwiFrize-Drize okanye i-auger filler yemixube eyomileyo. Izikali ezichanekileyo zibeka ubungakanani obuchanekileyo bemveliso kwisikhwama ngasinye, ukuqinisekisa ubunzima obuhambelanayo kunye notshintsho oluncinci (ngesiqhelo ukuya kuthi ga kwi-±1 gram ngokuchanekileyo). Inkqubo yokuzalisa ethambileyo igcina imo kunye nokuthembeka kwe-kibble eyomiswe kwiFrize-Drize okanye izimuncumuncu.
Ukufunxa iNitrogen (Ongakukhethayo) : Ngaphambi kokuba ivalwe, umatshini ufaka igesi yenitrogen ekumgangatho wokutya kwisingxobo (inkqubo ebizwa ngokuba yi-modified atmosphere packaging, okanye i-MAP). Le nitrogen flush isusa ioksijini ngaphakathi kwiphakheji, nto leyo ibalulekileyo ekutyeni okomileyo okuqandisiweyo. Ngokutyhala ioksijini ukuya kumanqanaba asezantsi aseleyo (ngokuqhelekileyo angaphantsi kwe-3% O₂), umatshini unciphisa kakhulu i-oxidation, ukufunxwa komswakama, kunye nokukhula kweentsholongwane. Isiphumo kukuba ixesha elide lokugcinwa kunye nezondlo ezigcinwe kukutya kwezilwanyana zasekhaya, kuba ukutya okomileyo okuqandisiweyo kufuneka kube kwiiphakheji ezingangeni moya ukuthintela ukonakala. (I-Nitrogen yigesi engangeni moya, ekhuselekileyo equlathe i-78% yomoya, ngoko ke ayiyi kuchaphazela incasa yokutya okanye ukhuseleko ngelixa ikugcina kutsha.)
Ukuhlolwa kunye nokuhlolwa koMgangatho : Njengoko iipakethi zihamba kwiinqanaba, umatshini usebenzisa iisensa ezakhelwe ngaphakathi kunye neenkqubo zokuhlola. Uqinisekisa ukuba ipakethi nganye ikhona, ivuliwe ngokuchanekileyo, kwaye izaliswe ngokufanelekileyo ngaphambi kokuba ivalwe. Izikhuselo eziqhelekileyo ziquka indlela ethi "akukho sikhwama, akukho kugcwalisa" kunye nendlela ethi "akukho sikhwama, akukho tywina", ngoko ke imveliso ayikaze ikhutshwe ukuba ipakethi ayikho endaweni yayo okanye ayivulekanga. Oku kuthintela ukuchitheka kwaye kuthintela ukuchitha imveliso okanye ukudala ukungcola.
Ukutywina Ingxowa: Xa ingxowa izaliswe kwaye ihlanjululwe, isikhululo esilandelayo sivala umphezulu wengxowa. Imihlathi yetywina yobushushu icinezela izinto zengxowa kunye, inyibilikisa iileya zangaphakathi ukuze yenze itywina eqinileyo, engenamoya. Oku kudala itywina elingenamoya elivala umoya kunye nokufuma, kubalulekile kuba ukutya kwezilwanyana zasekhaya okomileyo okuqandisiweyo kuxhomekeke kwiingxowa ezingenamoya ukuze kugcinwe umgangatho wazo. Inkqubo yokutywina yomatshini wethu ilungisiwe ngononophelo ukuze kugcinwe ubushushu obuhambelanayo, uxinzelelo, kunye nexesha lokuhlala, ngoko ke ingxowa nganye ifumana itywina elifanelekileyo. (Ukuze ufumane ukuqina kwetywina elongezelelekileyo, ezinye iimodeli zinezigaba ezimbini zokutywina: itywina lokuqala kunye netywina yesibini yokuphola okanye yokugoba.)
Ukukhupha : Isitishi sokugqibela sikhulula iipakethi ezigqityiweyo kwi-conveyor ephumayo. Iipakethi zokutya zezilwanyana zasekhaya ezivaliweyo, ezihlanjwe nge-nitrogen ziphuma kakuhle kwaye zilungele ukupakishwa okanye ukuphathwa ngakumbi ngezantsi. Isiphumo sokugqibela siluluhlu lweepakethi ezifanayo, zomqamelo okanye ezimileyo ezizaliswe kukutya kwezilwanyana zasekhaya okomileyo okuqandisiweyo, ipakethi nganye ivalwe ngokuthembekileyo ukuze ihlale itsha kwaye ihlale ixesha elide.
Kuyo yonke le nkqubo yokusebenza ejikelezayo, uqwalaselo lomatshini oluhamba rhoqo luqinisekisa ukuba isikhwama ngasinye sima kwindawo efanelekileyo yokusebenza ngakunye. Inkqubo iyonke izenzekela ngokupheleleyo kwaye iyaqhubeka - njengoko esinye isikhwama sizaliswa, esinye sivalwa, esinye sikhutshwa, njalo njalo - ukwenza ngcono i-throughput. I-HMI yesikrini esibonakalayo (i-Human-Machine Interface) ivumela abaqhubi ukuba bajonge inkqubo ngexesha langempela, babonise i-station status, bazalise ubunzima, kunye nazo naziphi na ii-alamu zempazamo kumbhalo ocacileyo. Ngamafutshane, ukusuka ekulayisheni iipokotho ezingenanto ukuya ekukhupheni iimveliso ezivaliweyo, umjikelo wonke wokupakisha uphathwa ngokuchanekileyo kwaye kungenelelo oluncinci lomntu.
Iimpawu ezineenkcukacha
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Isixhobo sokuLinganisa iintloko ezininzi sokulinganisa ngokuchanekileyo
Isikali sethu seentloko ezininzi senzelwe ukuchaneka okugqwesileyo kunye nesantya:
Iiseli Zomthwalo Ezichanekileyo Kakhulu: Intloko nganye ixhotyiswe ngeeseli zomthwalo ezibuthathaka ukuqinisekisa ukulinganiswa kobunzima ngokuchanekileyo, nto leyo enciphisa ukunikezelwa kwemveliso.
Iinketho zokulinganisa eziguquguqukayo: Iiparameter ezihlengahlengiswayo ukuze zilungele ubungakanani kunye neemilo ezahlukeneyo ezirhabaxa.
Isantya Esilungisiweyo: Iphatha ngokufanelekileyo imisebenzi yesantya esiphezulu ngaphandle kokuphazamisa ukuchaneka, iphucula imveliso.
Umatshini wokupakisha othe nkqo wokusika ngokuchanekileyo
Yenzelwe iipokotshi ezenziwe kwangaphambili phantse zalo naluphi na uhlobo. Isebenza ngeepokotshi ezisicaba ezivaliweyo ezinamacala ama-3 okanye ama-4, iipokotshi ezimileyo (ii-doypacks), iingxowa ezenziwe nge-gusseted, kunye neepokotshi ezineziphu ezivaliweyo okanye ezingenazo. Nokuba ukutya kwesilwanyana sakho kuthengiswa kwipokotshi elula ethe tyaba okanye ipokotshi yokuma ephezulu eneziphu kunye ne-krazula notch, lo matshini unokuzalisa kwaye uyivale. (Inokuphatha neefomathi ezikhethekileyo ezifana neepokotshi ezimanzi, nangona iimveliso ezomileyo ngokukhenkcezisiweyo zihlala zisebenzisa iipokotshi ezingamanzi.)
Ukusebenza Ngesantya Esiphezulu
Uyilo lweNkqubo oluDibeneyo: Ukuvumelanisa phakathi kwesixhobo sokulinganisa iintloko ezininzi kunye nomatshini wokupakisha kwenza kube lula ukupakisha imijikelo egudileyo nekhawulezayo.
Uphuculo Lokusebenza: Iyakwazi ukupakisha ukuya kuthi ga kwiingxowa ezingama-50 ngomzuzu, kuxhomekeke kwiimpawu zemveliso kunye neenkcukacha zokupakisha.
Ukusebenza Okuqhubekayo: Yenzelwe ukusebenza iiyure ezingama-24 ngosuku, iintsuku ezisixhenxe ngeveki, ngaphandle kokuphazamiseka okukhulu kokugcinwa.
Ukuphathwa kweMveliso ngobunono
Ukuphakama Okuncinci Kokuhla: Kunciphisa umgama wokuwa kwe-biltong ngexesha lokupakisha, kunciphisa ukwaphuka kunye nokugcina ukuthembeka kwemveliso.
Indlela Yokutya Elawulwayo: Iqinisekisa ukuba ukutya kwezilwanyana zasekhaya okomisiweyo okuqandisiweyo kuhamba rhoqo kwinkqubo yokulinganisa ngaphandle kokuvaleka okanye ukuchitheka.
Isinxibelelanisi Esisebenziseka Kakuhle
Iphaneli yoLawulo lweSkrini sokuThinta: Ujongano oluqondakala lula, oluvumela abaqhubi ukuba bajonge kwaye balungise useto ngokulula.
Useto oluCwangcisiweyo: Gcina iiparameter ezininzi zemveliso ukuze utshintshe ngokukhawuleza phakathi kweemfuno ezahlukeneyo zokupakisha.
Ukubeka esweni ngexesha langempela: Ibonisa idatha yokusebenza efana nesantya semveliso, imveliso iyonke, kunye nokuxilongwa kwenkqubo.
Ukwakhiwa Kwensimbi Engagqwaliyo Ehlala Ihleli
I-SUS304 Stainless Steel: Yenziwe ngentsimbi engagqwali ekumgangatho ophezulu, ekumgangatho wokutya ukuze ihlale ixesha elide kwaye ihambelane nemigangatho yococeko.
Umgangatho Wokwakha Oqinileyo: Yenzelwe ukumelana neemeko zoshishino ezinzima, nto leyo enciphisa iindleko zokugcinwa kwexesha elide.
Ukugcinwa Nokucoca Okulula
Uyilo olucocekileyo: Imiphezulu ethambileyo kunye nemiphetho ejikelezileyo ithintela ukwakheka kwentsalela, nto leyo eyenza kube lula ukucoca ngokukhawuleza nangokucokisekileyo.
Ukuqhaqha Okungenazixhobo: Izinto eziphambili zinokuqhaqha ngaphandle kwezixhobo, nto leyo enokwenza kube lula ukugcinwa kwazo.
Ukuthobela iMigangatho yoKhuseleko lokutya
Iziqinisekiso: Zihlangabezana nemigangatho yamazwe ngamazwe efana ne-CE, ziqinisekisa ukuthotyelwa kwemithetho kwaye ziququzelela ukufikelela kwimarike yehlabathi.
Ulawulo Lomgangatho: Iinkqubo zovavanyo oluqinileyo ziqinisekisa ukuba umatshini ngamnye uyahlangabezana nemigangatho yethu engqongqo yomgangatho ngaphambi kokuba uhanjiswe.
Kutheni Ukhetha Ubunzima Obukrelekrele
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1. Inkxaso epheleleyo
Iinkonzo zoNxibelelwano: Iingcebiso zeengcali malunga nokukhetha izixhobo ezifanelekileyo kunye nokwakheka kwazo.
Ukufakelwa kunye nokuQaliswa: Ukuseta ngobuchule ukuqinisekisa ukusebenza kakuhle ukususela ngosuku lokuqala.
Uqeqesho lwaBasebenzi: Iinkqubo zoqeqesho olunzulu zeqela lakho malunga nokusebenza nokugcinwa komatshini.
2. Uqinisekiso loMgangatho
Iinkqubo zoVavanyo oluQolileyo: Umatshini ngamnye uvavanywa ngokucokisekileyo ukuze uhlangabezane nemigangatho yethu esemgangathweni ophezulu.
Ukhuseleko lweWaranti: Sinikezela ngeziqinisekiso ezigubungela iinxalenye zomsebenzi, zibonelela ngoxolo lwengqondo.
3. Amaxabiso akhuphisanayo
Iimodeli zeXabiso ezicacileyo: Akukho zindleko zifihliweyo, kunye neekowuteshini ezineenkcukacha ezibonelelwe kwangaphambili.
Iindlela Zokuxhasa Imali: Imigaqo yokuhlawula eguquguqukayo kunye nezicwangciso zokuxhasa ngemali ukuze kuhlangatyezwane nemida yohlahlo-lwabiwo mali.
4. Uphuhliso kunye nokuTshintsha izinto ezintsha
Izisombululo Eziqhutywa Luphando: Utyalo-mali oluqhubekayo kwi-R&D ukuze kuqaliswe iimpawu eziphambili kunye nophuculo.
Indlela Yokujonga Umthengi Ngokuphathelele Izinto Ezibalulekileyo: Sihlala siphulaphula impendulo yakho ukuze siphucule iimveliso kunye neenkonzo zethu.
Ngaba ukulungele ukuthatha ukutya kwezilwanyana zakho okomisiweyo okuqandisiweyo ukuya kwinqanaba elilandelayo? Nxibelelana neSmart Weigh namhlanje ukuze ufumane ingcebiso eyenzelwe wena. Iqela lethu leengcali linomdla wokukunceda ufumane isisombululo esifanelekileyo sokupakisha esilungiselelwe iimfuno zeshishini lakho.
