I-Multi Head Weigher Machine ikuthuthukisa kanjani ukunemba ekukaleni?

Ezimbonini lapho ukunemba nesivinini kubaluleke kakhulu, njengokucubungula ukudla, ukwenziwa kwemithi, nokupakisha, isidingo sokukala okunembile asikaze sibe sikhulu kakhulu. Yilapho umshini wokukala amakhanda amaningi ungena khona endaweni yesigameko, uguqule indlela imikhiqizo ekala ngayo futhi ihlanganiswe ngayo. Ngokuhlanganisa ubuchwepheshe obuthuthukisiwe nemisebenzi esebenziseka kalula, le mishini inikeza ukunemba okuphezulu nokungaguquguquki, okuyenza ihlanganiswe nemigqa yokukhiqiza yesimanje. Kodwa ngempela zikuthuthukisa kanjani ukunemba ekukaleni? Le ndatshana icubungula ngokujulile umakhenikha, izinzuzo, kanye nezici ezibucayi zezikali zamakhanda amaningi, ihlola indima yazo ekuthuthukiseni ukusebenza kahle kuyo yonke imikhakha ehlukahlukene.

Ukuqonda Indlela Yezikali Eziningi Zekhanda

Emgogodleni wanoma yisiphi isikali samakhanda amaningi kunesistimu eyinkimbinkimbi eklanyelwe ukubala isisindo semikhiqizo ngokunemba. Ngokungafani nemishini yokukala yendabuko engase ithembele esikalini esisodwa, izikali zamakhanda amaningi zisebenzisa ama-hopper esisindo amaningi, ngayinye ekwazi ukunquma isisindo sengxenye encane yomkhiqizo. Lo mklamo unciphisa kakhulu isikhathi esichithwa kukala futhi uvumela ukucutshungulwa kwezimpahla ngokushesha, okuyisidingo ezindaweni zanamuhla zokukhiqiza ezisheshayo.

Ukusebenza okubalulekile kwe-multihead weigher kufaka phakathi ukusatshalaliswa komkhiqizo kuma-hopper awo ngamanye. I-hopper ngayinye inesisindo sengxenye ethile, futhi i-microprocessor enesivinini esikhulu ihlaziya izisindo zawo wonke ama-hopper ukuze inqume inhlanganisela efanelekile ehlangabezana nesisindo esiqondiwe. Umshini uhlelelwe ukukhetha inhlanganisela engcono kakhulu yezisindo kuma-hopper ahlukahlukene ngesikhathi sangempela, okunciphisa ukumosha nokukhulisa ukunemba. Le nqubo ishesha ngendlela emangalisayo, imvamisa ikwazi ukuqeda umjikelezo wokukala ngemizuzwana nje, ithuthukisa kakhulu ukuphuma.

Esinye sezici ezithuthukile zezikali eziningi zamakhanda ukusetshenziswa kobuchwepheshe bokudlidliza. Lokhu kusiza ekuqinisekiseni ukuthi umkhiqizo ugeleza ngokushelelayo kuma-hopper, wehlise ukungalungi okungenzeka okubangelwa ukuminyana komkhiqizo noma ukusatshalaliswa okungalingani. Ngokuhlala sigcina ukugeleza komkhiqizo nokunciphisa amaphutha omuntu, isikali samakhanda amaningi siqinisekisa ukuthi ingxenye ngayinye ikalwa ngokunemba okukhulu. Lokhu kwethembeka kubalulekile, ikakhulukazi ezimbonini lapho ukuhluka okuncane kwesisindo kungaholela ezindabeni zokuthobela imithetho, ukungafani kwezezimali, noma ukwehluleka kokulawulwa kwekhwalithi.

Esinye isici esiphawulekayo somshini amandla ayo okuphatha inhlobonhlobo yemikhiqizo, kusukela kuma-granules amancane kuya emimoyeni emikhulu engajwayelekile. Lokhu kuguquguquka kusho ukuthi amabhizinisi angatshala esilinganisweni esisodwa esinezinhlobo eziningi zemikhiqizo, kunokudinga imishini eminingi. Sekukonke, ukuqonda ukusebenza okuyinkimbinkimbi kwezikali zamakhanda amaningi kubeka isisekelo sokwazisa iqhaza labo ezinqubweni zokukala ezinembile ezimbonini ezihlukahlukene.

Izinzuzo Zokunemba Okuthuthukisiwe Ekukaleni

Ukunemba okuthuthukisiwe okunikezwa izikali zamakhanda amaningi kuza nezinzuzo eziningi ezidlulela ngale kwezilinganiso zesisindo ezinembile. Enye yezinzuzo ezisheshayo ukuncishiswa kokumoshwa komkhiqizo. Ezimbonini ezifana nokupakishwa kokudla, lapho imikhiqizo ivame ukuthengiswa ngesisindo, ngisho nokungafani okuncane kungabangela ukulahlekelwa okukhulu kwezimpahla. Izikali zamakhanda amaningi zinciphisa le ngozi ngokuqinisekisa ukuthi iphakheji ngayinye igcwaliswa ngesisindo esinqunyiwe, iqinisekisa ukuhambisana nemithetho kanye nokukhuthaza ukwaneliseka kwamakhasimende.

Ngaphezu kwalokho, ukunemba okuphezulu kwesisindo kungaholela ekusebenzeni kahle kwezindleko. Izinkampani ezithembele emshinini wokukala isisindo mathupha noma emishinini ethuthuke kancane ngokuvamile zizithola zibhekene nezindleko eziphezulu zokusebenza ngenxa yamaphutha adinga izenzo zokulungisa, ezifana nokukala kabusha imikhiqizo noma ukubhekana nezikhalazo zamakhasimende. Ngokusebenzisa i-multihead weigher, amabhizinisi angaqinisekisa ukuthi ukusebenza kwawo kuhlelekile, ehlisa kokubili izindleko zabasebenzi kanye nezindleko ezihambisana nokulahlekelwa komkhiqizo.

Mayelana nokulawulwa kwekhwalithi, abakhiqizi bayazuza ekuvumelaneni okuvela ekulinganisweni okunembile kwemikhiqizo. Ukuchezuka okuvamile kwesisindo kungabonisa izinkinga ezingaba khona ezinqubweni zokukhiqiza, noma ngabe zivela ekungasebenzini kahle kwemishini noma ukungahambisani kwezithako. Ngokusebenzisa i-multihead weigher, izinhlangano zingaqapha eduze futhi zigcine ikhwalithi yomkhiqizo, zibhekane ngokuqhubekayo nanoma yikuphi okudidayo okuvelayo. Lawa mazinga okuhlolisisa awagcini nje ngokuthuthukisa umkhiqizo wokugcina kodwa futhi akhe ukwethenjwa kubathengi abalindele ukufana kwemikhiqizo.

Enye inzuzo enkulu ukwanda kwejubane lokukhiqiza. Uma ukukala kwenziwa ngokunembile futhi ngokushesha, yonke inqubo yokupakisha iyashesha. Lokhu kubalulekile ezimbonini ezinesidingo esikhulu, lapho ukuhlangana kwezikhathi zokulethwa kungaba nomthelela omkhulu empumelelweni yebhizinisi. Ukunemba okuthuthukisiwe ekukaleni kuvumela izinkampani ukuthi zilinganise imisebenzi yazo ngaphandle kokudela ikhwalithi, ekugcineni kuphumele ekuthuthukisweni kobudlelwano bamakhasimende namandla okukhula.

Iqhaza Lobuchwepheshe ku-Multi Head Weighers

Ukuqaliswa kobuchwepheshe ezilinganisweni zamakhanda amaningi kube yinguquko yenqubo yokukala. Isofthiwe yesimanjemanje ishayela ukusebenza kwale mishini, ngama-algorithms ayinkimbinkimbi aqhubeka ebala futhi elungisa izisindo phakathi nomjikelezo wokukala. Ukuhlaziywa kwesikhathi sangempela okwenziwa yilawa ma-algorithms kuvumela izikali zamakhanda amaningi ukuthi ziqinisekise ukuxutshwa okungcono kakhulu kwemithwalo ngokushesha kakhulu kunamasistimu amadala, ngaleyo ndlela zehlise ngokumangazayo izikhathi zokujikeleza.

Ukwengeza, izikali eziningi zamakhanda zifakwe izikrini zokuthinta kanye nezindawo zokusebenzelana ezinembile ezenza ukusebenza kuqonde kubasebenzisi. Lezi zindawo zokusebenzelana zesimanje zivumela ukulungiswa okusheshayo kuzilungiselelo, okunikeza amandla opharetha ukuthi basebenzise imikhiqizo ehlukene noma izisindo ezinesikhathi esincane sokuphumula. Lokhu kuzivumelanisa nezimo kubalulekile endaweni yokukhiqiza lapho imigqa yomkhiqizo ivame ukushintsha, kunciphisa ubunzima ngokwesiko obuhlotshaniswa noshintsho phakathi kwemikhiqizo.

Izici zokuxhuma ezithuthukile nazo ziba yinsakavukela ezilinganisweni zesimanje zamakhanda amaningi. Amanye amamodeli ahlome ngamakhono e-IoT, awavumela ukuthi axhume kumasistimu amaphakathi ukuze aqaphe nokuhlaziya. Lokhu kuxhumana kusiza ukulandelela idatha ngokuhamba kwesikhathi, okungaveza amathrendi anokuqonda kanye nezibalo mayelana nokunemba kwesisindo, izilinganiso zokukhiqiza, kanye nezingqinamba ezingaba khona enqubweni yokukala.

Ngaphezu kwalokho, ukuhlanganiswa kokufunda komshini ezilinganisweni zamakhanda amaningi kuvula indlela yokusebenza ngobuchule. Lawa masistimu angafunda ekusebenzeni kwangaphambilini futhi alungise amapharamitha ngokushintshashintshayo ukuze athuthukise ukunemba kwesisindo nakakhulu. Intuthuko enjalo ayigcini nje ngokuthuthukisa ukusebenza kahle kwemishini kodwa futhi ilindela ngokohlelo futhi ibhekane nezinselele ezingaba khona, ngaleyo ndlela zehlise isikhathi sokungasebenzi namaphutha.

Umthelela wobuchwepheshe ezilinganisweni eziningi zamakhanda awukwazi ukugcizelelwa ngokweqile. Akuthuthukisi kuphela ukunemba kokulinganisa kodwa nayo yonke inqubo yokukhiqiza, okuvumela amabhizinisi ukuthi asebenzise idatha, avumelane nezimo ezishintshayo, futhi alondoloze umkhawulo wokuncintisana ezimakethe zawo.

Izicelo Zemboni Yezikali Eziningi Zekhanda

Izikala zamakhanda amaningi zithola izinhlelo zokusebenza ezinhlobonhlobo eziningi zezimboni, umkhakha ngamunye usebenzisa amakhono awo ukuze uthuthukise ukusebenza kahle nokusebenza kahle. Imboni yokudla neziphuzo mhlawumbe ingumsebenzisi ophawuleka kakhulu, lapho ukukalwa okunembile kwezithako kubalulekile ukuze kugcinwe ikhwalithi nokuqinisekisa ukuthotshelwa kwemithetho. Kusukela ekupakishweni okusanhlamvu kuya ekudleni okulula, amantongomane, noma ukudla okuqandisiwe, izikali zamakhanda amaningi ziqinisekisa ukuthi iphakethe ngalinye lihlangabezana nezidingo zesisindo esiqondile, okwenza kube lula ukwethenjwa nokwaneliseka kwabathengi.

Embonini yezemithi, isisindo somkhiqizo sibaluleke ngokufanayo, ikakhulukazi emikhiqizweni elawulwayo lapho ukuhluka okuncane kungaholela ezindabeni zokuthobela imithetho. Izikali zamakhanda amaningi zisetshenziselwa ukupakisha imikhiqizo efana namaphilisi namaphilisi ngokunembile. Inqubo yokukala ezenzakalelayo inciphisa ubungozi bephutha lomuntu futhi iqinisekisa ukuthi umthamo ngamunye unemba, ngaleyo ndlela iqinisekisa ukuphepha kwesiguli nokuhambisana nemithetho eqinile yemboni.

Eminye imikhakha efana nemboni yezolimo isebenzisa izikali eziningi zokupakisha imbewu, okusanhlamvu, nomanyolo. Ukukala okunembile kubalulekile ukuze kuqinisekiswe ukuthi inani elifanele liyatholakala kumthengi wokugcina, kanye nokuthuthukisa ukuthunyelwa kwemikhumbi kanye nokusetshenziswa. Ukusebenza kahle kulezi zindawo kungaholela ekongeni okubalulekile kanye nokuthuthukiswa kokuphathwa kwe-supply chain.

Emkhakheni wokwakha, izikali zamakhanda amaningi zingasetshenziselwa ukuhlanganisa izinto ezifana nokhonkolo noma itiyela. Izilinganiso ezinembile zingathinta ikhwalithi nokuqina kwamaphrojekthi wokwakha, kuphinde kugqamise ukubaluleka kokunemba enqubweni yokukala.

Ngaphandle kokuhlukahluka kwezinhlelo zokusebenza, itimu eyisisekelo isalokhu injalo: izikali eziningi zithuthukisa ukukhiqiza, zinciphisa ukungcola, futhi ziqinisekise ukuthotshelwa kwemithetho kuzo zonke izimboni zezimpahla zabathengi. Ukunemba kwazo okungenakuqhathaniswa, okugqugquzelwa ubuchwepheshe besimanje, kulungisa isimo sokukhiqiza nokupakisha, okubenza babaluleke kakhulu emabhizinisini ahlose ukwenza kahle ekusebenzeni kwawo.

Ikusasa Lokukala Ubuchwepheshe

Njengoba izimboni ziqhubeka nokuvela, ikusasa lobuchwepheshe bokukala, ikakhulukazi izikali zamakhanda amaningi, libukeka lithembisa. Intuthuko eqhubekayo kwezobuchwepheshe iphakamisa ukuthi le mishini izoba yinkimbinkimbi futhi ihlanganiswe eminyakeni ezayo. Ukuqamba okusha okufana nezinzwa ezithuthukisiwe kanye nobuhlakani bokwenziwa kungenzeka kuguqule indlela ukuphathwa kwesisindo okusingathwa ngayo ezinqubweni zokukhiqiza.

Umkhuba obheke ku-automation nawo kulindeleke ukuthi uqhubeke, njengoba izikali eziningi zamakhanda zidlala indima ebalulekile ezinhlelweni zokukhiqiza ezididiyelwe ngokugcwele. Ikhono lokuxhuma kalula nezinye izinqubo ezizenzakalelayo lizothuthukisa ukuqoqwa kwedatha, livumele ukusebenza kahle okukhulu nokusabela emigqeni yokukhiqiza. Ngezibalo ezibikezelayo, abakhiqizi bazokwazi ukubona izinkinga ezingaba khona futhi balungise izinqubo kusengaphambili, bathuthukise ukunemba kwesisindo.

Ukusimama kuzophinde kube ukugxila okwandayo esikhathini esizayo sobuchwepheshe bokukala. Njengoba izimboni zibhekene nezinselelo eziphathelene nomthelela wemvelo kanye nokunciphisa imfucuza, izikali eziningi ezikhuthaza ukusetshenziswa kahle kwezinto zizodingeka kakhulu. Izixazululo ezivumela izinkampani ukuthi zinciphise imfucuza ngokulinganisa okunembayo zingaba nomthelela emikhubeni eqhubekayo, zihambisane nohlelo olukhulu lomhlaba wonke lokunciphisa imilobo yezemvelo.

Ngaphezu kwalokho, izinketho zokwenza ngokwezifiso cishe zizokhula, zivumele amabhizinisi ukuthi enze izikali zamakhanda amaningi zihambisane nezidingo ezithile ngendlela efanele. Lokhu kungase kuhlanganise ukulungiswa kwezinhlobo ezihlukahlukene zemikhiqizo, osayizi, nezimfuneko zokupakisha ukuze kukhuliswe ukusetshenziswa kuzimo ezihlukahlukene zokusebenza.

Kafushane, ukuvela kwezikali zamakhanda amaningi kuhlelelwe ukuqhubeka, kuqhutshwa intuthuko yezobuchwepheshe, izidingo zemboni, kanye nezimfuno zabathengi. Indima yabo eqhubekayo ekuthuthukiseni ukunemba ekukaleni ibabeka njengetshe legumbi ezimfuno zokwenza kahle, ukulawula ikhwalithi, nokusimama kuzo zonke izimboni.

Njengoba sihlola umhlaba oyinkimbinkimbi wezikali zamakhanda amaningi, kuyacaca ukuthi umthelela wazo esikalini esinembayo awukwazi ukweqiwa ngokweqile. Ngezindlela ezithuthukisiwe, ukuhlanganiswa kobuchwepheshe, nokusebenzisa okubalulekile emikhakheni ehlukahlukene, kuthuthukisa ngempumelelo ukusebenza kahle kanye nekhwalithi yomkhiqizo. Enkathini yokwanda kwesidingo sokunemba nesivinini, amabhizinisi asebenzisa amandla ezikala eziningi zamakhanda cishe azohlala enokuncintisana futhi ephumelelayo, evula indlela yekusasa lapho ukunemba kuba yinto evamile ekupakishweni komkhiqizo nasezinqubweni zokukala.