Indlela Imishini Yokupakisha Izinhlamvana Ezithuthukisa Kanjani Ukunemba kanye Nempumelelo

Ezweni lanamuhla lezimboni elisheshayo, ukusebenza kahle nokunemba sekuyinto ehamba phambili empumelelweni. Lesi sitatimende siyiqiniso ikakhulukazi endaweni yokupakisha, lapho ngisho nokungasebenzi kahle okuncane kungaholela ekumoshweni okukhulu kanye nezindleko ezikhulayo. Imishini yokupakisha i-Granule iguqule imboni, ihlinzeka ngamazinga angenakuqhathaniswa okunemba nesivinini. Njengoba singena sijula ​​esihlokweni, uzothola ukuthi lezi zimangaliso zobunjiniyela zikuthuthukisa kanjani ngokuphawulekayo kokubili ukunemba nokusebenza kahle enqubweni yokupakisha.

Imishini yokupakisha i-granule ibilokhu ishintsha izimboni ezihlukahlukene, kusukela ekudleni nesiphuzo kuya kweyemithi, amakhemikhali, neminye imikhakha edinga ukuphathwa kwenqwaba yezinto ezigayiwe. Lesi sihloko sizohlola ubukhulu obuningi le mishini ephakamise amazinga embonini futhi iqhubeke nokuqhuba ukuqamba okusha.

Ukunemba Ekukaleni Isisindo

Uma kukhulunywa ngokupakisha ama-granules, ukunemba esilinganisweni sesisindo kubalulekile. Inhloso eyinhloko ukuqinisekisa ukuthi iphakheji ngayinye iqukethe inani eliqondile lomkhiqizo. Isikhwama esigcwele ngokweqile sisho udoti nezindleko ezingadingekile, kuyilapho isikhwama esingagcwaliswanga ngokwanele siholela ekunganeliseki kwekhasimende kanye nemiphumela engase ibe khona yezomthetho. Imishini yokupakisha i-granule isebenzisa amasistimu okukala athuthukile, njengamaseli omthwalo nezikali zikagesi, ukuze kuzuzwe lokhu kulinganisela okuhle.

Amaseli okulayisha abalulekile kule nqubo. Lawa madivaysi aguqula amandla abe amasignali kagesi, abe esehunyushwa uhlelo lokulawula lomshini ukuze kutholwe isisindo sangempela somkhiqizo. Imishini yesimanje yokupakisha i-granule iza ifakwe amaseli okulayisha anembe kakhulu angakwazi ukulinganisa kuze kufike kumazinga we-microgram. Lokhu kuqinisekisa ukuthi iphakheji ngayinye igcwaliswa ekucacisweni okuqondile, ukususa ukuhlukahluka nokuqinisekisa ukufana.

Ngaphezu kwamaseli okulayisha, eminingi yale mishini isebenzisa nezikali zikagesi ezinemibukiso yedijithali yokucaca okuphezulu. Lokhu kuvumela opharetha ukuthi baqaphe inqubo yokugcwalisa ngesikhathi sangempela futhi benze izinguquko njengoba kudingeka. Lezi zilinganiso zivame ukuhlanganiswa nezinhlelo zekhompiyutha ezigcina idatha yomlando, okuvumela ukuhlaziywa kwethrendi kanye nokugcinwa kokubikezela.

Ukubaluleka kokunemba ekukaleni isisindo akukwazi ukweqiwa. Isibonelo, embonini yezemithi, lapho imithamo kufanele ibe ncamashi, ngisho nokuchezuka okuncane kungaba nemiphumela emibi kakhulu. Ngokufanayo, embonini yokudla, ukugcwaliswa okunembile kuqinisekisa ukuhambisana nemithetho yokulebula okunomsoco, ngaleyo ndlela kugcina ukwethenjwa kwabathengi.

Ukuthuthukisa Ukusebenza Ngempumelelo

Ukusebenza kahle enqubweni yokupakisha kungenye into ebalulekile, futhi imishini yokupakisha i-granule ihamba phambili kule ndawo. Le mishini iklanyelwe ukusebenza ngesivinini esikhulu, inciphisa kakhulu isikhathi esidingekayo ukupakisha imikhiqizo eminingi. Lesi sivinini sitholakala ngezindlela ezimbalwa, ezihlanganisa izinhlelo zokuphakela ezizenzakalelayo, amakhanda amaningi okugcwalisa, nezinhlelo zokulawula ezithuthukisiwe.

Amasistimu okuphakelayo azenzakalelayo aqinisekisa ukuthi ama-granules anikezwa ngokuqhubekayo emakhanda okugcwalisa ngaphandle kokungenelela okwenziwa ngesandla. Lokhu akusheshisi nje kuphela inqubo kodwa futhi kuqeda amaphutha ahlobene nokudla okwenziwa ngesandla, njengokuchitheka nokuphazamiseka. Amasistimu okuphakelayo avame ukuhlonyiswa ngezinzwa ezithola izinga lama-granules ku-hopper futhi azigcwalise ngokuzenzakalelayo njengoba kudingeka. Lokhu kusebenza okuqhubekayo kukhulisa ukuphuma futhi kunciphisa isikhathi sokuphumula.

Amakhanda okugcwalisa amaningi angesinye isici esithuthukisa ukusebenza kahle. Lawa makhanda angagcwalisa ngesikhathi esisodwa amaphakheji amaningana, akhuphule ngokuphawulekayo izinga lokuphumayo. Isibonelo, umshini onamakhanda amane okugcwalisa ungakhiqiza izikhathi ezine zokukhipha umshini wekhanda elilodwa. Lokhu kulungiselelwa okunamakhanda amaningi kunenzuzo ikakhulukazi emisebenzini emikhulu, lapho isivinini nevolumu ibalulekile.

Amasistimu okulawula athuthukile adlala indima ebalulekile ekuqinisekiseni ukuthi inqubo yokupakisha isebenza kahle nangempumelelo. Lezi zinhlelo zisebenzisa isofthiwe yesimanje ukuqapha nokulawula izici ezihlukahlukene zokusebenza komshini, kusukela ekuphakeleni nasekukalani kuya ekuvaleni nasekulebeni. Bangakwazi futhi ukubona okudidayo futhi bacuphe ama-alamu noma bavale umshini ukuze bavimbele umonakalo, baqinisekise inqubo yokupakisha engenamthungo nephumelelayo.

Ukunciphisa Iphutha Lomuntu

Iphutha lomuntu liyingxenye engenakugwemeka yanoma iyiphi inqubo eyenziwa ngesandla, futhi ukupakisha ama-granules nakho. Amaphutha ekupakisheni angaholela ezinkingeni ezifana nezisindo ezingalungile, ukungcola, nokulahlekelwa komkhiqizo. Imishini yokupakisha i-granule inciphisa kakhulu amathuba alawa maphutha ngokwenza inqubo yokupakisha ibe ngokuzenzakalela.

I-automation iqeda isidingo sokungenelela okwenziwa ngesandla, ngaleyo ndlela kuncishiswe amandla okuba namaphutha omuntu. Isibonelo, ekusetheni ukupakisha okwenziwa ngesandla, opharetha bangase bageje isinyathelo bengaqondile noma benze amaphutha ngenkathi bekala noma begcwalisa ama-granules. Amasistimu azenzakalelayo, ngakolunye uhlangothi, alandela ukulandelana okuchazwe ngaphambilini kokusebenza ngokunemba okuphezulu, okushiya isikhala esincane sephutha.

Le mishini iphinde ifike nezici ezifana ne-automatic calibration kanye nezindlela zokuzilungisa, ezinciphisa kakhulu amathuba okuba namaphutha. Ukulinganisa okuzenzakalelayo kuqinisekisa ukuthi isistimu yokukala ihlala inembile ngokuhamba kwesikhathi, kuyilapho izindlela zokuzilungisa zivumelana nezinguquko ezicini zomkhiqizo, njengokuqukethwe komswakamo noma ukuminyana. Lokhu kuzivumelanisa nezimo kuqinisekisa ukusebenza okungaguquki futhi kunciphisa ubungozi bamaphutha.

Ngaphezu kwalokho, imishini yokupakisha i-granule ngokuvamile ihlanganisa izici zokuphepha ezifana nezikhiya nezinkinobho zokumisa izimo eziphuthumayo. Lezi zici zivikela kokubili umshini kanye nomsebenzisi ngokuvimbela umshini ekusebenzeni ngaphansi kwezimo ezingaphephile. Isibonelo, i-interlock ingase ivimbele umshini ukuthi usebenze uma unogada engekho, kuyilapho inkinobho yokumisa isimo esiphuthumayo ivumela opharetha ukuthi amise umshini ngokushesha esimweni esiphuthumayo.

Ngokunciphisa iphutha lomuntu, imishini yokupakisha i-granule ayithuthukisi nje kuphela ikhwalithi nokuvumelana komkhiqizo ogcwele kodwa futhi ithuthukisa ukuphepha okuphelele nokuthembeka kwenqubo yokupakisha.

Ukuhlukahluka Kumafomethi Okufaka

Esinye sezici ezivelele zemishini yokupakisha ye-granule ukuguquguquka kwayo ekuphatheni amafomethi wokupakisha ahlukahlukene. Izimboni ezihlukene zinezidingo ezihlukene zokupakisha, futhi indlela yokulinganisa usayizi owodwa ayivamisile ukuba isebenze. Imishini yokupakisha i-granule iklanyelwe ukuhlalisa izinhlobo eziningi zokupakisha, kusukela kuma-sachets amancane kanye nezikhwama kuya ezikhwameni ezinkulu neziqukathi.

Lokhu kuguquguquka kutholakala ngemiklamo ye-modular kanye nezingxenye ezishintshashintsha kalula. Isibonelo, umshini ungase ufakwe izinhlobo ezahlukene zamakhanda okugcwalisa, izindlela zokuvala, nezinhlelo zokupakisha ezingashintshwa ngokuya ngezidingo zokupakisha. Le modularity ivumela abakhiqizi ukuthi baguqule imigqa yabo yokukhiqiza ngokushesha nangempumelelo, ngaphandle kwesidingo sokuhlela kabusha okubanzi.

Izinhlelo zesofthiwe ezithuthukile nazo zidlala indima ebalulekile kulokhu kuguquguquka. Lawa masistimu angagcina amaresiphi amaningi noma izilungiselelo zohlelo, ngalinye lihambisana nefomethi ethile yokupakisha. Ama-opharetha angashintsha phakathi kwezilungiselelo ezihlukene ngemiyalo embalwa elula, okwenza kube lula ukushintsha phakathi kwemikhiqizo ehlukene noma izinhlobo zokupakisha. Lokhu kuvumelana nezimo kubaluleke kakhulu ezimbonini ezifana nokudla nesiphuzo, lapho ukuhlukahluka kwemikhiqizo eminingi kungase kudinge ukupakishwa emugqeni wokukhiqiza ofanayo.

Ngokungeziwe ekuphatheni amafomethi okupakisha ahlukene, imishini yokupakisha i-granule ingakwazi futhi ukufaka izinhlobo ezahlukene zezimpawu nokuvalwa. Noma ngabe isikhwama esivalwe ngokushisa, isikhwama sokukhiya u-zip, noma isiqukathi esibonakala ngokuphazamisa, le mishini ingalungiselelwa ukuhlangabezana nezidingo ezithile zokuvala. Lokhu kuqinisekisa ukuthi umkhiqizo opakishiwe uhlala umusha futhi uvikelekile, okuthuthukisa ukwaneliseka kwabathengi.

Ikhono lokuphatha uhla oluhlukahlukene lwamafomethi okupakisha aligcini nje ngokuthuthukisa ukusebenza kahle kodwa futhi linikeza abakhiqizi ukuguquguquka kokuhlangabezana nezidingo zemakethe ezishintshayo. Lokhu kuzivumelanisa nezimo kuyinzuzo ebalulekile yokuncintisana endaweni yebhizinisi eguquguqukayo yanamuhla.

Ukuhlanganisa ne-Smart Manufacturing Systems

Njengoba izimboni ziya esikhathini se-Industrial 4.0, ukuhlanganiswa kwezinhlelo zokukhiqiza ezihlakaniphile sekubaluleke kakhulu. Imishini yokupakisha i-granule ihamba phambili kulokhu kuguqukela kobuchwepheshe, ihlinzeka ngezici ezinjengokuxhumana kwe-IoT, ukuqapha idatha ngesikhathi sangempela, nokuhlaziya okuthuthukile.

Ukuxhumana kwe-IoT kuvumela le mishini ukuthi ihlanganiswe nezinye izinto zokusebenza nezinhlelo esitezi sokukhiqiza, idale indawo yokukhiqiza engenamthungo futhi exhumene. Isibonelo, umshini wokupakisha i-granule onikwe amandla we-IoT ungaxhumana nezinto zokusebenza ezikhuphuka nomfula, njengezixube, amabhande okuthutha, nama-palletizers, ukuvumelanisa ukusebenza nokwandisa ukuhamba komsebenzi. Lokhu kuxhumana kuthuthukisa ukusebenza kahle konke futhi kunciphisa izingqinamba enqubweni yokukhiqiza.

Ukuqapha idatha ngesikhathi sangempela esinye isici esibalulekile semishini yesimanje yokupakisha i-granule. Izinzwa namadivayisi ahlakaniphile aqoqa idatha ngokuqhubekayo ezicini ezihlukahlukene zokusebenza komshini, njengokunemba kwesisindo, isivinini sokugcwalisa, nesimo semishini. Le datha idluliselwa kusistimu yokulawula emaphakathi, lapho ingagadwa futhi ihlaziywe ngesikhathi sangempela. Abasebenzisi bangasebenzisa lolu lwazi ukuze benze izinqumo ezinolwazi, bahlonze izinkinga ezingaba khona, futhi bathathe izinyathelo zokulungisa ngokushesha.

Izibalo ezithuthukile zithuthukisa futhi amandla emishini yokupakisha ye-granule. Ama-algorithms wokufunda komshini angahlaziya idatha yomlando ukuze ahlonze amaphethini namathrendi, anike amandla ukunakekelwa okuqagelayo nokuthuthukisa ukusebenza komshini. Isibonelo, isistimu ingabikezela ukuthi kunini lapho ingxenye ingase yehluleke futhi ihlele ukunakekelwa ngaphambi kokuthi kwenzeke ukuhlukana, ukunciphisa isikhathi sokuphumula nokwandisa umkhiqizo.

Ukuhlanganiswa kwemishini yokupakisha i-granule enezinhlelo zokukhiqiza ezihlakaniphile nakho kusekela ukulandeleka nokuhambisana. Ezimbonini ezifana nemithi nokudla, kubalulekile ukulandelela kanye nokulandelela imikhiqizo kulo lonke uchungechunge lokuhlinzeka ukuze kuqinisekiswe ikhwalithi nokuphepha. Imishini yokupakisha enikwe amandla yi-IoT ingakhiqiza futhi igcine amarekhodi anemininingwane ephakethe ngalinye, okuhlanganisa ulwazi olufana nezinombolo zeqoqo, izinsuku zokukhiqiza, nokuhlolwa kwekhwalithi. Le datha ingasetshenziselwa ukuhlangabezana nezidingo zokulawula futhi ithuthukise ukubonakala.

Ngokwamukela ubuchwepheshe bokukhiqiza obuhlakaniphile, imishini yokupakisha i-granule isiza izimboni ukufeza amazinga amasha okusebenza kahle, ukunemba, kanye nokusungula izinto ezintsha.

Kafushane, imishini yokupakisha i-granule ithuthukise kakhulu ukunemba nokusebenza kahle ezimbonini ezahlukahlukene. Izinhlelo zabo zokulinganisa isisindo ezithuthukisiwe ziqinisekisa ukugcwaliswa okunembile, kuyilapho izinhlelo zokudla ezizenzakalelayo kanye namakhanda amaningi okugcwalisa athuthukisa ukusebenza kahle. Le mishini inciphisa amaphutha omuntu ngokwenza inqubo yokupakisha ngokuzenzakalelayo futhi ihlanganise izici zokuphepha. Ukuguquguquka kwabo ekuphatheni amafomethi okupakisha ahlukene kanye nokuhlanganiswa nezinhlelo zokukhiqiza ezihlakaniphile kuqhubekisela phambili ukuphakamisa amakhono abo.

Njengoba ubuchwepheshe buqhubeka nokuthuthuka, imishini yokupakisha i-granule ngokungangabazeki izodlala indima ebaluleke kakhulu ekusebenzeni kwezimboni. Ngokutshala imali kule mishini, amabhizinisi angafinyelela ukunemba okukhulu, ukusebenza kahle, nokuvumelana nezimo, ekugcineni kuholele ekwanelisekeni okuphezulu kwamakhasimende kanye nenzuzo ethuthukisiwe. Ikusasa lokupakishwa kwe-granule liqhakazile, futhi le mishini ihlelelwe ukuqhubeka nokushayela inqubekelaphambili embonini.