Ezweni lanamuhla elisheshayo, isidingo sokudla okuphekiwe sikhuphuka kakhulu. Njengoba abantu abaningi befuna ukunethezeka ngaphandle kokuyekethisa ekondlekeni nasekunambithekeni, isidingo semishini esebenza kahle nesezingeni eliphezulu yokupakisha ukudla okulungile sesibucayi kakhulu kunangaphambili. Uma ibhizinisi lakho libheke ukutshala imali kwelinye, ukwazi ukuthi yiziphi izici okufanele uzibheke kuzoqinisekisa ukuthi wenza isinqumo esinolwazi. Ake sihlole izici ezibalulekile ezingaba nomthelela omkhulu ekukhetheni kwakho nokusebenza kahle komsebenzi wakho.
Okuzenzakalelayo kanye Nempumelelo
Lapho ukhetha umshini wokupakisha ukudla okulungile wekhwalithi ephezulu, esinye sezici ezibaluleke kakhulu okufanele uzicabangele i-automation. I-automation ingathuthukisa kakhulu ukusebenza kahle kwenqubo yakho yokupakisha, inciphise isidingo somsebenzi wezandla futhi inciphise amaphutha abantu. Imishini ezenzakalelayo ingakwazi ukuphatha yonke into kusukela ekugcwaliseni nasekufakweni uphawu kuya ekulebulani nasekushayeni isibhakela, okwenza yonke inqubo ibe lula futhi isheshe.
I-automation ethuthukisiwe ayithuthukisi isivinini kuphela kodwa futhi iqinisekisa ukuvumelana, okubalulekile ekugcineni ikhwalithi nokuphepha kokudla kwakho okulungile. Bheka imishini enama-programmable logic controllers (PLCs) akuvumela ukuthi usethe futhi ulawule amapharamitha ahlukahlukene njengokugcwalisa ivolumu, isikhathi sokuvala, nezinga lokushisa. Ngesixhumi esibonakalayo esisebenziseka kalula, opharetha bangakwazi ukulungisa kalula izilungiselelo ukuze bamukele izinhlobo ezahlukene zokudla nezinto zokupakisha.
Amasistimu wamarobhothi ahlanganiswe ngaphakathi komugqa wokupakisha nawo angathuthukisa ukukhiqiza ngokwenza imisebenzi ephindaphindayo ngokunemba. Le mishini ingahlelwa ukuthi ibambe osayizi bephakheji abahlukene kanye nokwakheka, iqinisekisa ukuguquguquka. Ukwengeza, amanye amamodeli athuthukile afaka izinzwa namakhamera ahlola ukupakishwa ukuze abone ukukhubazeka, athuthukise inqubo yokulawula ikhwalithi.
Imishini ezenzakalelayo yokupakisha ukudla esele ilungile iza nenzuzo eyengeziwe yokunciphisa imfucuza. Ngokulinganisa ngokunembile kanye nokulawula inani lomkhiqizo nezinto zokupakisha ezisetshenzisiwe, le mishini ingasiza ibhizinisi lakho lehlise udoti wezinto ezibonakalayo futhi yehlise zonke izindleko zokukhiqiza. Faka imali emshinini onezici zokuhlanza ezizenzakalelayo nezici zokunakekela ukuze unwebe isikhathi eside futhi uqinisekise ukusebenza okungaguquki ngokuhamba kwesikhathi.
Izinketho Zokufaka Ezihlukahlukene
Esinye isici esibalulekile okufanele sicatshangelwe emshinini wokupakisha ukudla okulungele izinga eliphezulu wukuguquguquka kwawo ekusingatheni izinketho ezahlukene zokupakisha. Izidlo ezilungile ziza ngezinhlobo ezahlukene, kusukela kumathreyi e-serve eyodwa kuya kumaphakethe osayizi womndeni, futhi umshini wakho kufanele ukwazi ukuzivumelanisa nalezi zidingo ezahlukahlukene.
Bheka umshini ongaphatha inhlobonhlobo yezinto, okuhlanganisa ipulasitiki, i-aluminium, nezinketho zokupakisha ezilungele imvelo njengezinto ezibolayo noma ezigaywa kabusha. Amandla okusebenza ngezinto ezihlukene zokupakisha azokuvumela ukuthi uhlangabezane nezintandokazi zabathengi kanye nezitayela zemakethe ngenkathi ufaka isandla emizamweni yokusimama.
Ukuzivumelanisa nezimo kumafomethi wokupakisha ahlukahlukene kubaluleke ngokufanayo. Umshini wakho kufanele ukwazi ukushintsha kalula phakathi kosayizi abahlukene bethreyi, umumo, nokulungiselelwa kwekhompathimenti. Lokhu kuvumelana nezimo kukwenza ukwazi ukubhekelela izidingo zamakhasimende ezehlukene, unikeze yonke into kusukela ekudleni ngakunye kuya ekudleni okunezingxenye eziningi ezinezigaba ezihlukene zama-entrees nezinhlangothi.
Ubuchwepheshe bokubeka uphawu kungenye into okufanele icatshangelwe. Kungakhathaliseki ukuthi udinga ukuvala i-vacuum sealing, i-modified atmosphere (MAP), noma ukuvala ukushisa okujwayelekile, qinisekisa ukuthi umshini owukhethayo ungakwazi ukuthwala lezi zindlela. Ukuvalwa okusebenzayo akugcini nje ngokugcina ubusha kanye nokunambitheka kokudla kodwa futhi kwandisa impilo yeshalofu, okubalulekile ekugcineni ukwaneliseka kwamakhasimende kanye nokunciphisa imbuyiselo noma imfucuza.
Okokugcina, cabanga ngokufakazela utshalomali lwakho esikhathini esizayo ngokukhetha umshini ongathuthukiswa kalula noma wandise. Njengoba ibhizinisi lakho likhula noma izimfuno zemakethe zishintsha, kungase kudingeke ulungise izinketho zakho zokupakisha. Umshini onikeza izingxenye zemojuli noma izibuyekezo zesofthiwe ungakusiza ukuthi uhlale ngaphambi kwejika ngaphandle kokudinga ukulungiswa okuphelele noma ukushintshwa.
Inhlanzeko kanye Nokuhlanzeka
Embonini yokucubungula ukudla, inhlanzeko ibalulekile. Umshini wokupakisha ukudla osulungile owukhethayo kufanele uhlangabezane nezindinganiso eziqinile zokuhlanzeka ukuze uqinisekise ukuphepha kanye nekhwalithi yemikhiqizo yakho. Ukungcola kanye nokungakhucululwa kwendle kungaholela ezifweni ezitholakala ekudleni, ukukhumbula, nedumela elibi.
Lapho uhlola imishini, bheka imiklamo ebeka kuqala inhlanzeko kanye nokuhlanza kalula. Ukwakhiwa kwensimbi engagqwali kuyisinqumo esivamile ngenxa yokumelana nokugqwala kanye nokuhlanzeka kalula. Izindawo ezibushelelezi kanye nemifantu emincane kunciphisa ubungozi bokunqwabelana kwamagciwane futhi kwenze ukuhlanza kuqonde kakhudlwana. Imishini enezingxenye ezikhiphekayo ezingahlakazwa kalula ukuze zihlanzwe kahle inenzuzo enkulu.
Cabangela imishini enamasistimu okuhlanza akhelwe ngaphakathi, afana ne-clean-in-place (CIP) noma amasistimu wokuvala inzalo endaweni (SIP). Lawa masistimu azenzakalelayo angakwazi ukuhlanza izingxenye zangaphakathi ngaphandle kwesidingo sokungenelela mathupha, ukonga isikhathi nokuqinisekisa izinga eliphezulu lokuhlanzeka. Izici zokuzihlanza nazo zinganciphisa isikhathi sokuphumula phakathi kokuqalisa kokukhiqiza, kuthuthukise ukusebenza kahle kukonke.
Inhlanzeko iphinde idlulele endaweni yokusebenza. Imishini efakwe izindawo zokusebenza ezivalekile noma ezivaliwe isiza ukunciphisa ukuchayeka kukungcola, iqinisekise ukuthi inqubo yokupakisha ihlala ihlanzekile. Amanye amamodeli athuthukile afaka izihlungi ze-HEPA kanye nezinhlelo zokugeleza komoya ezilawulwayo ukuze kugcinwe indawo yokucubungula ihlanzekile.
Ukuhambisana nemithetho nemigomo yokuphepha kokudla akuxoxiswana ngakho. Qinisekisa ukuthi umshini uthobela izinkombandlela ezibekwe izinhlangano ezifana ne-FDA, USDA, noma i-EFSA, kuye ngendawo yangakini. Ukunikezwa isitifiketi ngezinye izinhlaka ezifana ne-ISO ne-HACCP kunganikeza isiqinisekiso esengeziwe sokuzibophezela komshini kukhwalithi nenhlanzeko.
Ukusetshenziswa Kalula Nokuqeqeshwa
Ukusebenziseka komshini olungele ukupakisha ukudla kuyisici esibalulekile esingaba nomthelela ngqo ekusebenzeni kwakho kokukhiqiza. Umshini wekhwalithi ephezulu kufanele usebenziseke kalula futhi ube nokuqondisisa, unciphise ijika lokufunda kubaqhubi futhi wehlise ubungozi bamaphutha.
Bheka imishini enamaphaneli okulawula asebenzisanayo futhi okulula ukuwahambisa. Ukuxhumana kwesikrini esithintwayo okunezithombe eziboniswayo kungenza kube lula ku-opharetha ukuqapha inqubo yokupakisha ngesikhathi sangempela futhi balungise izilungiselelo njengoba kudingeka. Ukwaziswa okubukwayo nemiyalelo ecacile kungenza kube lula ukusebenza, kuvumele ngisho nabasebenzi abanolwazi oluncane ukuthi basebenzise umshini ngempumelelo.
Ukuqeqeshwa nokusekelwa kuyizici ezibalulekile zokusebenzisa kalula. Khetha umshini oza nezinhlelo zokuqeqesha eziphelele kanye nemibhalo, okuhlanganisa imanyuwali yabasebenzisi, okokufundisa ngevidiyo, namaseshini okuqeqeshwa akusayithi. Abanye abakhiqizi baphinde banikeze ukwesekwa kobuchwepheshe okukude nokuxazulula izinkinga, okungaba wusizo ekuxazululeni izinkinga ngokushesha kanye nokunciphisa isikhathi sokuphumula.
Esinye isici okufanele sicatshangelwe yizidingo zokunakekelwa komshini. Idizayini esebenziseka kalula kufanele ifake ukufinyelela okulula ezingxenyeni ezibalulekile zokunakekelwa okujwayelekile kanye nokuxazulula izinkinga. Amanye amamodeli athuthukile afaka amasistimu okuxilonga axwayisa opharetha ngezinkinga ezingaba khona ngaphambi kokuba zibe izinkinga ezibalulekile. Amashejuli okugcinwa njalo kanye nezinyathelo zokuvimbela kufanele kube yingxenye yephakheji ukuqinisekisa ukwethembeka nokusebenza kwesikhathi eside.
Ukuhlanganiswa nezinhlelo ezikhona kanye nokuhamba komsebenzi nakho kuyisici esibalulekile. Umshini kufanele uxhumeke ngaphandle komthungo nezinye izinto zokusebenza kulayini wakho wokukhiqiza, njengezixube, izipheki, namasistimu okulebula. Ukuhambisana ne-Enterprise Resource Planning (ERP) kanye nezinhlelo zokwenziwa kokukhiqiza (MES) kungalula ukuphathwa kwedatha futhi kuthuthukise ukusebenza kahle kukonke.
Izindleko Nembuyiselo Kutshalomali (ROI)
Ukutshala imali emshinini wokupakisha ukudla okulungile kwekhwalithi ephezulu kuwukuzibophezela okukhulu kwezezimali, ngakho-ke kubalulekile ukucabangela izindleko kanye nembuyiselo engaba khona ekutshalweni kwezimali (ROI). Nakuba kungase kulingeke ukukhetha inketho engabizi kakhulu, kubalulekile ukuhlola izinzuzo zesikhathi eside nokonga umshini wekhwalithi ephezulu ongakunikeza.
Izindleko zasekuqaleni ziyingxenye eyodwa nje yezibalo zezezimali. Imishini yekhwalithi ephezulu ivamise ukuza namathegi amanani aphezulu, kodwa ngokuvamile ahlinzeka ngokusebenza okuphakeme, ukuqina, nokusebenza kahle. Umshini osebenza ngokwethembeka ngesikhathi sokuphumula esincane ungasusa ngokushesha izindleko zawo zasekuqaleni ngokukhuphula umkhiqizo kanye nezindleko zokulungisa ezincishisiwe.
Ukusebenza kahle kwamandla kungesinye isici okufanele sicatshangelwe. Imishini eklanyelwe ukusebenzisa amandla amancane inganciphisa kakhulu izindleko zakho zokusebenza ngokuhamba kwesikhathi. Bheka amamodeli anezici zokonga amandla njengokuvala shaqa okuzenzakalelayo ngezikhathi zokungenzi lutho namasistimu okuphatha amandla asebenzayo.
Cabangela amandla omshini okunciphisa izindleko zabasebenzi. Imishini ezenzakalelayo nesebenziseka kalula idinga ama-opharetha ambalwa, okukuvumela ukuthi wabele izinsiza zabasebenzi ngempumelelo. Ngokuhamba kwesikhathi, ukonga ezindlekweni zabasebenzi kungaba nomthelela omkhulu ku-ROI yakho.
Iwaranti nezivumelwano zesevisi nazo zidlala indima ebalulekile ekutshaleni kwakho. Umshini onewaranti ebanzi nosekelo oluqinile lwangemva kokuthengisa ungakunikeza ukuthula kwengqondo futhi uvikele utshalomali lwakho. Qinisekisa ukuthi umkhiqizi unikeza isevisi efika ngesikhathi, izingxenye ezisele ezitholakala kalula, nosekelo lobuchwepheshe ukuze unciphise isikhathi sokuphumula futhi wandise isikhathi sokuphila somshini.
Okokugcina, bala i-ROI ehlongozwayo ngokucabangela zonke lezi zici. Linganisa ukuthi izici zomshini zingathuthukisa kanjani ukukhiqiza, zinciphise udoti, zinciphise izindleko zokusebenza, futhi zithuthukise ikhwalithi yomkhiqizo. Ukuhlaziya okuphelele kuzokusiza ukuthi ukhethe umshini onikeza inani elingcono kakhulu lemali oyitshalile, uqondanise nemigomo yebhizinisi lakho nokuqinisekisa impumelelo yesikhathi eside.
Kafushane, ukutshala imali emshinini wokupakisha ukudla okulungile kwekhwalithi ephezulu kudinga ukucatshangelwa ngokucophelela kwezici ezihlukahlukene ezingaba nomthelela ekusebenzeni kwakho kokukhiqiza, ikhwalithi yomkhiqizo, kanye nezindleko zokusebenza sezizonke. Ukuzenzakalela nokusebenza kahle, izinketho zokupakisha eziguquguqukayo, inhlanzeko nokuhlanzeka, ukusetshenziswa kalula nokuqeqeshwa, kanye nezindleko kanye ne-ROI zonke izici ezibalulekile okufanele ziqondise inqubo yakho yokwenza izinqumo.
Ngokubeka phambili lezi zici nokwenza ucwaningo olunzulu, ungakhetha umshini ongagcini nje ngokuhlangabezana nezidingo zakho zamanje kodwa futhi ovumelane nezimfuno nokukhula kwesikhathi esizayo. Umshini ofanele wokupakisha ungathuthukisa ukuncintisana kwebhizinisi lakho, wenze lula ukusebenza kwakho, futhi ekugcineni uqinisekise ukuthi ukudla kwakho okulungile kufinyelela kubathengi esimweni esingcono kakhulu.
.
Copyright © Guangdong Smartweigh Packaging Machinery Co., Ltd. | Wonke Amalungelo Agodliwe