Ezweni lokukhiqiza elihlala lishintsha, ukusebenza kahle nokunemba kubalulekile ukuze uhlale unokuncintisana. Izinkampani zihlale zicinga izindlela zokwenza imisebenzi ibe lula, inciphise ukumosha, futhi ithuthukise ukukhiqiza. Obunye ubuchwepheshe obuthole umfutho eminyakeni yamuva umshini wokupakisha onesikali onezici ezididiyelwe. Le mishini ethuthukisiwe ayithuthukisi kuphela inqubo yokupakisha kodwa futhi iletha izinzuzo ezimbalwa eziphawulekayo etafuleni. Kodwa yini ngempela eyenza le mishini ibe yigugu kangaka? Ake sihlole ukuthi kungani kufanele ucabange ukutshala imali emshinini wokupakisha onesikali esinezici ezihlanganisiwe.
Ukunemba Okuthuthukisiwe Nokunemba
Esinye sezizathu eziphoqelela kakhulu zokucabangela umshini wokupakisha isisindo esinezici ezihlanganisiwe yizinga eliphezulu lokunemba nokunemba. Izindlela zokupakisha zendabuko zivame ukuncika emsebenzini wezandla noma emishinini eyisisekelo, okungaholela ekungavumelani namaphutha. Lokhu kungalungile akuholeli nje kuphela ekumoshweni komkhiqizo kodwa futhi kungalimaza isithunzi somkhiqizo wakho uma amakhasimende ethola amaphakheji akalwe ngokungafanele.
Imishini yokupakisha isikali ethuthukisiwe isebenzisa ubuchwepheshe obuyinkimbinkimbi ukuze kuqinisekiswe ukuthi iphakethe ngalinye liqukethe inani eliqondile lomkhiqizo. Layisha amaseli nezinzwa ngokuqhubekayo ziqapha isisindo somkhiqizo njengoba upakishwa, okwenza izinguquko zesikhathi sangempela ukuze kuqinisekiswe ukuvumelana. Lokhu kuqeda ukuqagela enqubweni yokupakisha futhi kuqinisekisa ukuthi iphakheji ngayinye ihlangabezana nokucaciswa okuqondile.
Ukunemba okunikezwa yile mishini kubaluleke kakhulu ezimbonini lapho ngisho nokuphambuka okuncane kwesisindo kungaba yinkinga. Isibonelo, embonini yezemithi, imithamo engalungile ingaba nemiphumela emibi. Ngokufanayo, embonini yokudla, izisindo ezingahambisani zingaholela ekunganeliseki kwamakhasimende kanye nezindaba zokulawula. Ngokutshala imali emshinini wokupakisha onesikali onezici ezihlanganisiwe, uqinisekisa ukuthi yonke iphakheji inembile, ngaleyo ndlela ihlangabezana kokubili namazinga emboni kanye nokulindelwe ngamakhasimende.
Ngaphezu kwalokho, ukunemba kwale mishini nakho kuhumusha ekongeni ngokwezimali ngokuhamba kwesikhathi. Ukumoshwa okuncishisiwe kusho ukuthi ungasebenzisa ngokugcwele izinto zokusetshenziswa, ngaleyo ndlela wehlise izindleko. Ngokuhamba kwesikhathi, umshini uzikhokhela wona ngokwawo ngokulondoloza imali ezindlekweni zezinto ezibonakalayo kanye nokunciphisa ubungozi bokukhumbula eqolo noma izikhalazo zamakhasimende.
Ukuhlanganisa Okungenamthungo Nezinhlelo Ezikhona
Enye inzuzo enkulu yomshini wokupakisha onesikali onezici ezihlanganisiwe yikhono lawo lokuhlanganisa ngaphandle komthungo nemigqa yakho yokukhiqiza ekhona kanye nezinhlelo zokuphatha. Ukukhiqiza kwesimanje kuqhutshwa idatha, futhi ikhono lokuqoqa nokuhlaziya ulwazi libalulekile ekwenzeni imisebenzi ibe ngcono. Le mishini ethuthukisiwe inikeza idatha ebalulekile engahlanganiswa kalula nezinkundla zakho ezikhona ze-ERP (Enterprise Resource Planning) kanye ne-MES (Manufacturing Execution System).
Amandla okuhlanganiswa asho ukuthi idatha esuka emshinini wokupakisha we-weigher ingafakwa ngokuqondile kumasistimu akho, inikeze imininingwane yesikhathi sangempela ekusebenzeni kokukhiqiza, ukusebenza kahle, nezinkinga. Lokhu kuwusizo ikakhulukazi ekuhlonzeni izingqinamba, ukwenza kahle ukuhamba komsebenzi, nokuthuthukisa ukukhiqiza jikelele. Leli zinga lokuhlanganisa alivumeli nje kuphela ukulawula ukukhiqiza okungcono, kodwa futhi lisiza ezinqubweni zamasu zokuthatha izinqumo.
Ukwengeza, le mishini ngokuvamile ingavumelanisa nezinye izisetshenziswa ezizenzakalelayo ngaphakathi kwendawo yakho. Isibonelo, bangaxhumana namasistimu akho okuthutha, izingalo zerobhothi, noma imishini yokulebula, okuvumela inqubo ezenzakalelayo, eqondiswe ngokugcwele. Lokhu kunciphisa isidingo sokungenelela mathupha, ngaleyo ndlela kwehlise izindleko zabasebenzi futhi kuncishiswe amathuba okuba namaphutha omuntu.
Ngaphezu kwalokho, ukuba nesistimu edidiyelwe kusho isikhathi esincane sokuphumula nokuxazulula izinkinga kalula. Imishini eminingi yesimanje yokupakisha isikali iza nezici zokuxilonga ezingaxwayisa opharetha ngezinkinga ezingaba khona ngaphambi kokuba zibe izinkinga ezinkulu. Le ndlela esebenzayo yokulungisa inyusa isikhathi eside somshini futhi iqinisekisa ukusebenza kahle.
Ukuguquguquka Okuthuthukisiwe Nokuguquguquka
Ukuvumelana nezimo ngesinye isizathu esibalulekile sokucabangela umshini wokupakisha onesikali onezici ezihlanganisiwe. Abathengi banamuhla bafuna inhlobonhlobo yemikhiqizo, ngokuvamile edinga ukuthi abakhiqizi baphathe amafomethi okupakisha nosayizi abahlukahlukene. Imishini yokupakisha evamile ingase ibhekane nezidingo ezihlukahlukene, ngokuvamile okudinga izikhathi ezinde zokushintsha nokulungiswa ngesandla.
Imishini yokupakisha enesisindo esinezici ezihlanganisiwe, nokho, iklanyelwe ukuphatha imikhiqizo eminingi enokuphikisana okuncane. Bangakwazi ukuzivumelanisa nezisindo ezihlukene, izinto zokupakisha, nezinhlobo zomkhiqizo ngokushesha nangempumelelo. Lokhu kuzuzisa kakhulu izinkampani ezikhiqiza ama-SKU amaningi (Amayunithi Okugcina Impahla) noma ezishintsha ukunikezwa kwemikhiqizo yazo njalo.
Isibonelo, umkhiqizi wokudla angase adinge ukushintsha phakathi kwezinhlobo ezahlukene zokudla okulula, ngayinye edinga ifomethi ehlukile yokupakisha. Umshini ohlanganisiwe wokupakisha isisindo ungenza lezi zinguquko zingabi nazihibe, zehlise isikhathi sokuphumula futhi zikhulise umkhiqizo jikelele. Lokhu kuguquguquka futhi kudlulela ohlotsheni lwemikhiqizo epakishwayo, kusukela ekudleni okuyimbudumbudu kuye ezintweni ezinokwakheka okungavamile kanye noketshezi imbala.
Ngaphezu kwalokho, eminingi yale mishini iza nezilungiselelo ezingenziwa ngendlela oyifisayo kanye nezilawuli ze-logicable logic (PLCs) ezivumela opharetha ukuthi bahlele amapharamitha ezinhlobo ezahlukene zemikhiqizo kanye nokulungiselelwa kokupakisha. Umphumela uba umshini ovumelana nezimo kakhulu ongakhula nebhizinisi lakho futhi uhlangabezane nezidingo zemakethe ezithuthukayo ngaphandle kwesidingo sokumiswa kabusha okungapheli noma okokusebenza okwengeziwe.
Ukuhlukahluka okunjalo akugcini nje ngokuthuthukisa ukusebenza kahle kodwa futhi kukhulisa ukushesha kwemakethe yakho. Esimweni lapho ukuzivumelanisa nezimo kubalulekile ukuze uhlale ngaphambi kwezimbangi, ukuba nomshini osebenza ngezindlela eziningi kukunikeza inzuzo enkulu.
Ukuqinisekisa Ikhwalithi Nokuhambisana
Ukuqinisekiswa kwekhwalithi kuyisisekelo sokukhiqiza, futhi umshini wokupakisha onesikali onezici ezihlanganisiwe ungaba negalelo elikhulu ekugcineni amazinga aphezulu. Le mishini ifakwe izinzwa ezahlukahlukene kanye nezinhlelo zokuqapha eziqinisekisa ukuthi iphakethe ngalinye likalwe kahle, livalwe uphawu, futhi lifakwe ilebula ngendlela efanele. Leli zinga lokuhlolisisa libalulekile ukuze kuhlangatshezwane namazinga ekhwalithi angaphakathi kanye nezidingo zokulawula zangaphandle.
Ezimbonini ezifana nemithi noma ukudla nesiphuzo, ukuthobela izindinganiso zokulawula eziqinile akunakuxoxiswana. Umshini wokupakisha isisindo esinezici ezihlanganisiwe ungasiza ekuhlangabezaneni nalezi zidingo zokuthobela ngokuqinisekisa ukuthi iphakheji ngayinye inamathela ezisindweni ezishiwo futhi ayinakho ukungcola. Lokhu kunciphisa ingcuphe yokungathobeli imithetho, izinhlawulo, kanye nokukhumbula okungaba khona, okungalimaza ngokwezimali kanye nesithunzi.
Le mishini futhi ivamise ukufaka izici zokuhlolwa kwekhwalithi ngesikhathi sangempela, njengezitholi zensimbi namasistimu okubona ahlonza izinkinga zobuqotho bephakheji. Ngokubamba iziphambeko kusenesikhathi, abakhiqizi bangaqinisekisa ukuthi imikhiqizo yekhwalithi ephezulu kuphela efika emakethe. Lokhu akunciphisi ukumoshwa kuphela kodwa futhi kuthuthukisa ukwaneliseka kwamakhasimende ngokuqhubeka nokuletha imikhiqizo eyikhwalithi.
Esinye isici esibalulekile ukulandeleka, okuya ngokuya kuba yimfuneko kuzo zonke izimboni ezihlukahlukene. Amasistimu ahlanganisiwe angangena imininingwane enemininingwane mayelana nephakheji ngayinye, okuhlanganisa isisindo, isikhathi sokupakisha, nenombolo yeqoqo. Le datha ingabaluleka kakhulu ekulandeleleni futhi ingenza lula inqubo yokuqalisa ukukhumbula uma kudingeka.
Ukusebenza Kwezindleko kanye ne-ROI
Ukutshala imali emshinini wokupakisha onesikali esinezici ezihlanganisiwe kungase kubonakale njengezindleko ezibalulekile zangaphambili, kodwa izinzuzo zezezimali zesikhathi eside azikwazi ukweqiwa. Enye yezindawo ezibonakala kakhulu zokonga izindleko zabasebenzi. Le mishini inciphisa isidingo somsebenzi wezandla omkhulu, okuvumela abasebenzi bakho ukuthi baqondiswe kabusha emisebenzini eyengeziwe enenzuzo. Ngokuhamba kwesikhathi, ukuncipha kwezindleko zabasebenzi kungaholela ekongeni okukhulu.
Ngaphezu kwalokho, ukunemba nokunemba okunikezwa yile mishini kusho ukumoshwa kwempahla okuncane, okusho ukonga izindleko zezinto zokusetshenziswa. Njengoba kushiwo ngaphambili, ukupakishwa okungaguquguquki nokunembayo kunciphisa amathuba okugcwalisa noma ukugcwaliswa ngaphansi kwemikhiqizo, ngaleyo ndlela kuthuthukisa ukusetshenziswa kwezinto. Lokhu kusetshenziswa kahle kwezinto kunganciphisa kakhulu izindleko zokusebenza futhi kuthuthukise umugqa wakho ophansi.
Isikhathi sokuphumula singenye indawo lapho ukonga izindleko kungafinyelelwa khona. Imishini ehlanganisiwe ivamise ukuza nezici zokuxilonga ezithuthukisiwe nezibikezelayo ezingaxwayisa opharetha ngezinkinga ezingaba khona ngaphambi kokuba zibangele ukwehla okukhulu. Le ndlela yokushesha yokulungisa iqinisekisa ukuthi umshini usebenza kahle kakhulu futhi inciphisa iziphazamiso ezibizayo.
Idatha eqoqwe yile mishini iphinde inikeze imininingwane ebalulekile ekusebenzeni kahle kokukhiqiza kanye nokwabiwa kwezinsiza. Ngokuhlaziya le datha, izinkampani zingakwazi ukuhlonza izindawo ezingathuthukiswa, ziqondise ukuhamba komsebenzi, futhi zandise ukusetshenziswa kwezinsiza. Zonke lezi zici zifaka isandla ekubuyiseleni okuphezulu kokutshalwa kwezimali (ROI) ngokuhamba kwesikhathi.
Okokugcina, umkhawulo wokuncintisana ozuzwe ngokuba nomshini oguquguqukayo, osebenza kahle, nohlanganisiwe ungaholela ekwenyukeni kwesabelo semakethe nokwethembeka kwekhasimende. Amakhasimende anelisekile maningi amathuba okuthi abe amakhasimende aphindayo, futhi ukudluliswa ngomlomo kungaletha ibhizinisi elisha. Lokhu kusakazwa kwemali engenayo okungeziwe kuhlanganiswe nokonga kokusebenza kwenza ukutshalwa kwezimali emshinini wokupakisha onesikali esinezici ezihlanganisiwe kube isinqumo esinengqondo ngokwezezimali.
Kafushane, ukuhlanganisa umshini wokupakisha onesikali emugqeni wakho wokukhiqiza kuwumnyakazo wamasu ongaletha izinzuzo eziningi. Kusukela ekunembeni okuthuthukisiwe kanye nokuhlanganiswa kwesistimu okungenazihibe kuya ekuqinisekiseni ikhwalithi nokusebenza ngempumelelo kwezindleko, le mishini inikeza izinzuzo ezinezici eziningi ezidlula kude ukutshalwa kwezimali kokuqala. Abasizi nje kuphela ukuhlangabezana namazinga emboni aqinile kodwa futhi bathuthukisa ukwaneliseka kwamakhasimende nokusebenza kahle. Uma ucabangela lezi zici eziphoqelelayo, ukutshala imali emshinini wokupakisha onesisindo esinezici ezihlanganisiwe kuyisinqumo esingaholela ekuzuzeni okuphawulekayo kwesikhathi eside kunoma yiliphi ibhizinisi lokukhiqiza.
.
Copyright © Guangdong Smartweigh Packaging Machinery Co., Ltd. | Wonke Amalungelo Agodliwe