Indlela yokufaka iFomu eNgqobileyo yokuGcwalisa umatshini wokutywina: Isikhokelo seNgcali sabaQalayo

IiFom ezithe nkqo Gcwalisa oomatshini bokutywina baguqula imisebenzi yokupakisha kwaye banokuzalisa iipowutshi ezingama-200 ngomzuzu. Aba matshini bayindlela entle yokukhulisa ukusebenza kakuhle kukutya, isiselo, amayeza, kunye namashishini okhathalelo lomntu. Ukuseta kufuna uqwalaselo olululo kwiinkcukacha kunye namanyathelo awohlukileyo ofakelo olululo.

Utyalo-mali lokuqala lunokuba lukhulu. Ufakelo olufanelekileyo luya kukunika izibonelelo zexesha elide ngokusebenza kakuhle kwemveliso kunye nenkcitho encinci yezinto. Aba matshini basebenza ngezinto ezahlukeneyo zokupakisha, ukusuka kwi-polyethylene ukuya kwi-polypropylene. Bakwanikezela ngeendlela ezininzi zokutywina ezigcina ingqibelelo yephakheji.

Eli nqaku laphula inkqubo yofakelo ibe ngamanyathelo alula. Nabaqalayo banokujongana nalo msebenzi onzima kwaye bafumane uninzi kwifomu yabo ethe nkqo yokuzalisa umatshini wokutywina.

Yintoni uMatshini wokuZalisa iFomu ethe nkqo (VFFS)?

Umatshini wokugcwalisa i-vertical form seal (VFFS) yinkqubo yokupakisha ngokuzenzekelayo eyenza, izalise, kwaye itywine iingxowa ezivela kumqulu oqhubekayo wefilimu. Umtshini wenza iingxowa zeplastiki ezinamandla omgubo, ulwelo, iigranules, kunye nezinto eziqinileyo.

Umatshini uqala ngomqulu wefilim osicaba, oprintwa ngokubanzi ngeelebhile zemveliso. Umatshini wenza le filimu ibe ityhubhu, uvale isiphelo, ulinganise imveliso, utywine phezulu, kwaye wenze isiphelo sebhegi esilandelayo. Oomatshini bakhawuleza kakhulu kwaye banokuvelisa ukuya kuma-200 eengxowa ngomzuzu kumgca ophindwe kabini.

Oomatshini be-VFFS banokutywina iipakethe ezahlukeneyo, kubandakanya iplastiki, ifilimu eyenziwe ngesinyithi / ifoyile kunye nephepha. Iinkqubo ezininzi kwakhona itywina iipakethe ngentlawulo nitrogen, ukunika iimpahla ubomi obude ngaphandle imfuneko imichiza egcina imichiza.

Ukubaluleka koFakelo olululo ukuze kusebenze ngokufanelekileyo

Umgangatho wofakelo uchaphazela umgangatho wemveliso yomatshini kunye nokusebenza kakuhle. Inkqubo yeVFFS efakwe kakuhle inceda amashishini ahlangabezane neemfuno zabathengi kwaye anciphise inkunkuma. Impumelelo yomatshini ixhomekeke kulungiselelo oluchanekileyo lwezinto ezininzi ezibalulekileyo:

● Iinkqubo zothutho lwefilimu

● Iindlela zokutywina

● Iiyunithi zokusasaza imveliso

● Iinkqubo zokulawula ubushushu

Abaqhubi abaqeqeshwe kakuhle banokuqhuba oomatshini ngokufanelekileyo, balungise iingxaki ngokukhawuleza, kwaye bagcine umgangatho wemveliso ongaguqukiyo. Ukuseta okufanelekileyo kuya kunika iimeko zokusebenza ezifanelekileyo kuwo onke amacandelo omatshini kunye nokunciphisa ukonakaliswa okungalindelekanga okunokufumana ixabiso.

Izixhobo eziBalulekileyo kunye neeMfuno zoKhuseleko

Impumelelo kwifomu ethe nkqo yokufakela umatshini wokufakela iqala ngokulungiselela okufanelekileyo. Siqokelele izixhobo kwaye sabeka amanyathelo abalulekileyo okhuseleko endaweni.

Uluhlu lwezixhobo ezifunekayo

Inkqubo yokufakela idinga izixhobo ezilula zoomatshini kunye nezixhobo ezizodwa. Kufuneka ube neeglasi zokhuseleko kunye neeglavu ezikwaziyo ukumelana nobushushu. Indawo yokusebenza idinga uqhagamshelo lombane olufanelekileyo kunye neenkqubo zomoya ezicinezelweyo ukuze kuqhutywe umatshini kakuhle.

Uluhlu lwezixhobo zokhuseleko

Ukhuseleko lubalulekile kuyo yonke inkqubo yofakelo. Ke, udinga esi sixhobo sokukhusela:

● Iindlela zokumisa kaxakeka zokuvala umatshini ngokukhawuleza

● Izixhobo zokuzikhusela (PPE) kuquka iiglavu ezikwaziyo ukumelana nobushushu

● Iindondo zokukhusela amehlo akho

● Izixhobo zokutshixa ukwahlula amandla

Izikhokelo zokulungiselela indawo yokusebenza

Kufuneka ulungiselele indawo yofakelo ngononophelo ukuqinisekisa ukuba umatshini uqhuba ngokukhuselekileyo nangokufanelekileyo. Indawo kufuneka ilingane zombini umatshini kwaye inike indawo eyaneleyo yokugcina. Indawo yakho yokusebenza ifuna:

● Indawo ecocekileyo engenabungozi

● Ukuphakama okwaneleyo kwenkqubo yomatshini

● Ukudityaniswa kombane ngendlela efanelekileyo

● Iinkqubo zokubonelela ngomoya oxinanisiweyo

● Iinkqubo zokulawula ubushushu nokufuma

Kuphela ngabasebenzi abaqeqeshiweyo kufuneka baphathe ukudibanisa kombane kwaye bahambise umatshini ukuphepha umonakalo okanye ukulimala. Indawo yokufakela idinga iimeko ezifanelekileyo zokusingqongileyo kuba ubushushu obugqithisileyo bunokuchaphazela indlela umatshini osebenza ngayo.

UCwangciso loFakelo lwaPhambi

Ukuphumelela okunyukayo kumatshini wokupakisha weVFFS kuqala ngolungiselelo olufanelekileyo lwesiza kunye nokujonga izinto eziluncedo. Sivavanye indawo yokusebenza ukuze siqinisekise ukubekwa kunye nokusebenza komatshini.

Uvavanyo lwesiza

Indawo yofakelo kufuneka ithathele ingqalelo iimfuno zokusebenza zangoku nezexesha elizayo. Umfanekiso opheleleyo wesiza ujonga iimfuno zendawo yomgangatho, izinto ze-ergonomic, kunye neepatheni zokuhamba kwezinto. Indawo yokusebenzela kufuneka ilingane imilinganiselo yembonakalo yomatshini kwaye ishiye indawo yobukhulu bedayamitha yokuqengqeleka eyi-450 mm nobubanzi obuyi-645 mm.

Ukuqinisekiswa kokunikezelwa kwamandla kunye nomoya

Umatshini ufuna nje ukuqinisekiswa kwamandla athile ukuze usebenze ngokufanelekileyo. Iimodeli zoomatshini zineenkcazo zombane:

● Umgangatho we-220V, isigaba esisodwa, i-50 okanye i-60 Hz unikezelo lwamandla

● Ukuba umgubo wakho wengingqi yi-110V okanye i-480V, nceda uxelele umthengisi wakho ngaphambi komyalelo.

Unikezelo lwamandla oluzinzileyo phakathi koluhlu lwamandla ombane oluchaziweyo yinto ebalulekileyo yokusebenza okuphezulu. Inkqubo yokubonelela ngomoya idinga ingqalelo elinganayo, kunye noomatshini abaqhuba ngokuqhelekileyo kwi-85-120 PSI. Ukunikezelwa komoya ococekileyo kunye nowomileyo kuya kukhusela inkqubo ye-pneumatic kunye nokugcina ukhuseleko lwewaranti.

Amaqela kufuneka akhusele yonke imigca yokubonelela ngomoya ngokufanelekileyo ukuphepha umngcipheko kwimibhobho evulekileyo. Ukubonelela ngeetshekhi zesihluzi somoya kunceda ukugcina inkqubo yepneumatic yomatshini wokupakisha isebenza kakuhle.

Inkqubo yokuFakela iNyathelo ngeNyathelo

Impumelelo kumatshini wofakelo lweVFFS iqala ngokuqwalasela iinkcukacha.

Ukukhutshwa kunye nokujonga uluhlu lwempahla

Iqela kufuneka likhuphe izinto zokhuni ezintlanu ezine-elevator, i-electronic weigher, umatshini wokuzalisa iifom ezithe nkqo, izibiyeli ze-worktable, kunye ne-end conveyor. Ukuhlolwa okupheleleyo kwawo onke amacandelo kuya kunika umfanekiso ocacileyo ukuba akukho nto yonakaliswe ngexesha lokuthunyelwa.

Ulandelelwano lwendibano yecandelo

Indibano ilandela amanyathelo athile aqala ngokubeka iyunithi ephambili yeVFFS. I-worktable iya phezulu kumatshini kwaye idinga ukulungiswa kunye ne-weigher ye-elektroniki. Kuya kufuneka ubeke izibuko lokukhupha kanye embindini wetyhubhu yangaphambili yebhegi ukuze ufumane okona kusebenza kakuhle.

Iingcingo kunye noqhagamshelwano

Iiprothokholi zokhuseleko zidlala indima ebalulekileyo kulungiselelo lombane. Umatshini ufuna nje uxhulumaniso lwamandla oluzinzileyo phakathi kwe-208-240 VAC. Ufakelo olukhuselekileyo lwemibhobho yomoya kunye neevalvu ze-solenoid zithintela iimeko ezinobungozi ekudibaneni okukhululekile.

Inkqubo yokulayisha ifilimu

Abaqhubi baqala ukulayisha ifilimu ngokukhulula umoya kwi-shaft emva komatshini wokupakisha weVFFS. Ifilimu yokupakisha i-roll inyuka ngokulandelayo, igxile ngokugqibeleleyo kwi-shaft. Ukulandela umzobo ojikajikayo, ifilimu ihamba ngomatshini kwaye iphelela kwibhegi engaphantsi kwesitywini esithe tye.

Uvavanyo lokuQala kunye nokuCalibration

Iinkqubo zokuvavanya zibonisa isigaba sokugqibela esibalulekileyo sofakelo lomatshini wokupakisha weVFFS. Indlela ecwangcisiweyo iya kunika ukusebenza kakuhle kwaye ithintele iingxaki zokusebenza.

Uvavanyo olusisiseko lokusebenza

Uvavanyo olupheleleyo oluqhutywa ngaphandle kwemveliso luqinisekisa ukuba umatshini usebenza njani. Abaqhubi kufuneka bangene kwintshukumo yenqwelo yefilimu kwaye bajonge zonke iintambo zonxibelelwano. Iyunithi yokutywina ethe nkqo ifuna ukuhlolwa ngononophelo ukuqinisekisa ukuma kwayo okuhambelanayo kunye netyhubhu yokwenza.

Uhlengahlengiso lwesantya

Ukulinganisa isantya esifanelekileyo kufuna ingqalelo echanekileyo kububanzi bengxowa kunye neeparamitha ze-headspace. Umatshini usebenza kakuhle kunye nezicwangciso ezichanekileyo zoxinzelelo lwefilimu kunye neeparamitha zokutywina. Ngaphandle kwamathandabuzo, ugcina ulawulo lokuphatha ifilimu njengento ebalulekileyo kuba iifilimu ezishinyeneyo zifuna ixesha elide lokuhlala kwizitywina ezifanelekileyo.

Itshekhi yokulungelelanisa ifilimu

Ukuqinisekiswa kokulungelelaniswa kwefilimu kubandakanya iindawo ezininzi zokukhangela eziphambili:

● Ukumisa umqulu wefilimu kwindawo yokusonta

● Ukubekwa ngokunxuseneyo kweerola kunye namanqanaba omdanisi

● Ukuseta ngokufanelekileyo amabhanti okutsala

● Umsebenzi wokulandelela ifilimu ngokuzenzekelayo

Nangona kunjalo, abaqhubi kufuneka bagcine umahluko ofanelekileyo phakathi kophawu lwamehlo kunye nombala ongasemva ukuze bafezekise ubhaliso oluchanekileyo. I-photo-eye sensor idinga indawo echanekileyo ukubona amanqaku obhaliso kunye nokwenza ubude bebhegi obuhambelanayo. Ukujongwa rhoqo kwezi parameters kunceda ukugcina ukusebenza komatshini ophezulu.

Imiba yoFakelo oluqhelekileyo kunye nezisombululo

Ufakelo olululo lomatshini wokupakisha weVFFS lubalulekile ekusebenzeni ngokupheleleyo. Ngezantsi kukho iimpazamo eziqhelekileyo zokufakela kunye neengcebiso zokuziphepha:

Ukufaka umatshini wokupakisha weVFFS ngokuchanekileyo kubalulekile ekufezekiseni ukupakishwa okungaguqukiyo, okukumgangatho ophezulu. Ngokuphepha ezi mpazamo ziqhelekileyo, amashishini anokuphucula ukusebenza kakuhle, ukunciphisa ixesha lokuphumla, kunye nokwandisa ixesha elide lomatshini. Ukugcinwa rhoqo kunye noqeqesho olululo lwabaqhubi luqinisekisa ngakumbi ukusebenza ngokupheleleyo.

Kutheni ukhetha iPakethe yeSmart Weigh koomatshini beVFFS?

I-Smart Weigh Pack ngumvelisi owaziwayo wehlabathi jikelele woomatshini be-Vertical Form Fill Seal (VFFS), ebonelela ngezisombululo ezikhawulezayo, ezichanekileyo nezithembekileyo zokupakisha. Ngaphezulu kweminyaka elishumi yamava, siziingcali kumlinganiselo ozenzekelayo kunye neenkqubo zokupakisha kumashishini ahlukeneyo kuquka ukutya, iziyobisi kunye nehardware.

Oomatshini bethu bokuzalisa iifom ezithe nkqo benzelwe ukusebenza ngokugqibeleleyo kusetyenziswa itekhnoloji yamva nje, ukuqinisekisa nokutywinwa, ukuchithwa kwempahla ephantsi, kunye nokusetyenziswa okulula. Sinokunika izisombululo kwiimfuno ezahlukeneyo zeempahla ezahlukeneyo: iigranules, umgubo, ulwelo, okanye ukutya okuqinileyo. Ngeqela leenjineli ezingama-20+ kunye ne-backup ebanzi yamazwe aphesheya, ukufakwa okugudileyo, uqeqesho, kunye nokuthengisa emva kokuthengisa kuqinisekisiwe.

Ngomgangatho wethu, ixabiso lemali, kunye nokuzinikela ekuveliseni izinto ezintsha kwiiphakheji zethu, sesona sisombululo silungileyo kwiinkampani ezinomdla wokwandisa ukusebenza kwazo kokupakisha kunye nesivuno. Vumela i-Smart Weigh Pack ibe sisisombululo sakho soomatshini abathembekileyo, abakumgangatho ophezulu weVFFS abenziwe ngokuthe ngqo kwiinkcukacha zakho.

Ukuqukumbela

Ufakelo lomatshini weVFFS lubalulekile ekufezekiseni eyona mpumelelo yokupakisha kunye nomgangatho wemveliso. Inyathelo ngalinye libalulekile-ukusuka ekujongeni indawo ukuya kuhlengahlengiso lokugqibela. La manyathelo aya kukunika impumelelo yokusebenza komatshini. Iiprothokholi ezichanekileyo zokhuseleko, izixhobo, kunye nendibano echanekileyo isebenza kunye ukwakha ukusebenza okuthembekileyo. Kuya kufuneka unikele ingqalelo kwiimfuno zamandla, iinkcazo zobonelelo lomoya, kunye nokubekwa kwefilimu. Oku kuthintela iingxaki kwaye kwandisa imveliso yakho.

Uvavanyo kunye nokulinganisa ngamanyathelo okugqibela abalulekileyo abonisa indlela osebenza ngayo umatshini wakho. Kuya kufuneka ujonge uxinzelelo lwefilimu, useto lokutywina, kunye nohlengahlengiso lwesantya rhoqo. Oku kunika umgangatho wepakethe ongaguqukiyo kunye nokunciphisa izinto ezichithwayo.

Abanini bamashishini abahlakaniphile abafuna uncedo lweengcali ngokuseta umatshini wabo wokupakisha weVFFS banokufumana inkxaso epheleleyo kwi-smartweighpack.com. La manyathelo ofakelo kunye nokugcinwa okufanelekileyo kuya kunceda ukupakisha imisebenzi ifikelele kwiithagethi zemveliso. Uya kugcina imigangatho yokhuseleko iphezulu kwaye ulungelelanise iinkqubo ngaxeshanye.

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