Buku Lonse Logulira la Makina Opaka Sachet

Ma paketi awa ndi otchuka chifukwa cha kunyamula kwawo mosavuta komanso kuperekedwa kwawo mowongoka. Makampani ochereza alendo, makamaka makampani ogulitsa zakudya mwachangu, akusankha kuyika ma paketi m'ma sauce awo chifukwa n'kosavuta kuwongolera kuchuluka kwa zinthu zomwe zimagawidwa pa munthu aliyense. N'zosavuta kuyika m'matumba operekera katundu popanda mantha kuti angatayike kapena kutuluka.

Makina opakira zikwama ndi omwe akufunika kwambiri popanga zinthu zawo. Mabizinesi omwe akufuna kugwiritsa ntchito msika waukulu wa ma paketi ayenera kuganizira makinawo ngati njira yabwino yopezera ndalama. Amapanga zotsatira zomwe zingabwerezedwenso pogwiritsa ntchito njira yodziwikiratu yodzipangira okha. Amagwiritsa ntchito mipukutu yosinthasintha ya mafilimu ndikuwasandutsa matumba osalowa mpweya. Pogwiritsa ntchito makina odzipangira okha, chikwama chilichonse chimakhala ndi kukula kofanana ndi komwe kali ndi chinthu cholondola mkati.

Buku lathu lotsogolera lapangidwa ngati malo opezera chidziwitso chokhudza makina opakira zikwama. Lidzafotokoza makinawo, mitundu yake, zinthu zofunika kuziganizira za eni mabizinesi, zizindikiro za magwiridwe antchito, ndi mtengo wonse wa umwini.

Kodi Makina Opakira Sachet ndi Chiyani?

✔ Tanthauzo ndi Ntchito Zazikulu

Makina odzaza sachet ndi chida chachikulu cha mafakitale chomwe chimagwira ntchito zosiyanasiyana. Izi nthawi zambiri zimapezeka mu mawonekedwe ophatikizika omwe amapanga, kuyika zinthuzo m'matumba ndikutseka. Amatsegula mapepala ataliatali omwe amapangidwa ngati thumba powakoka pamwamba pa silinda yachitsulo yomwe imagwira ntchito ngati chubu chopangira. Kenako makinawo amaika kutentha ndi kukakamiza kuti atseke thumba ndikupanga zisindikizo zoyima ndi zopingasa.

Mitundu yodziwika bwino ya mapaketi ndi zisindikizo za mbali zitatu kapena zinayi. Zisindikizo zimenezi zimateteza chinthucho ku chinyezi, mpweya ndi kuwala. Zisindikizo za mbali zinayi zimakhala zolimba kwambiri ndipo zimaoneka bwino kwambiri poyerekeza ndi matumba wamba a pilo.

✔ Zoyambitsa Msika Zogwiritsa Ntchito Sachet

Mumsika wopikisana, kupatsa makasitomala yankho lochepa komanso losavuta kunyamula kumakopa chidwi chawo. Matumba awa amagwiritsa ntchito zinthu zochepa ndi 70% kuposa zotengera zolimba. Kukula kwa zinthu ndi kulemera kwake kumachepetsa kwambiri ndalama zoyendetsera katundu ndi zosungiramo katundu. Izi ndizodziwika kwambiri pa njira zoyeretsera madzi ndi zakudya zomwe zimagwiritsidwa ntchito kamodzi kokha.

Mitundu ya Makina Opaka Paketi

▶ Chisindikizo Chodzaza Fomu Yoyima (VFFS)

Ma VFFS ndi mafakitale omwe amapereka njira zothetsera mavuto a phukusi. Ndi yaying'ono komanso yachangu pakupanga kwake, zomwe zimapatsa mabizinesi zinthu zofunika kuti atsimikizire phindu komanso phindu la ndalama. Amapangidwa kuti azigwira ntchito ndi ufa ndi tinthu tating'onoting'ono tomwe timatuluka. Nthawi zambiri, kuchuluka kwa zinthu zomwe amapanga kumakhala pakati pa matumba 40 ndi 200 pamphindi. Amapanga phukusi lokha, motero amafunikira zida zowongolera kutentha zomwe zimasunga ±3°C yolondola. Kapangidwe kawo kodziwika kwambiri ndi njira ziwiri za VFFS. Zimawonjezera kutulutsa popanda kufunikira malo owonjezera. Njira ziwiri zodziyimira pawokha zili mkati mwa makina amodzi okha.

▶ Machitidwe a Mizere Yambiri

Kuti zinthu zituluke bwino, zomwe zimatha kufika pa matumba 1,000 pamphindi imodzi, mufunika makina okhala ndi njira zambiri. Amatha kugwiritsa ntchito mizere 4 mpaka 20 yofanana nthawi imodzi. Izi zimachulukitsa mphamvu zopangira pomwe zimasunga kapangidwe kake mofanana ndi makina amodzi. Izi ndi zabwino kwambiri pazinthu zomwe zimafunidwa kwambiri monga timitengo ta shuga ndi matumba amchere. Amabwera ndi masensa a photocell omwe amaonetsetsa kuti logo yasindikizidwa pomwe ikuyenera kukhala, yokhala ndi mawonekedwe abwino pogwiritsa ntchito zizindikiro zolembetsera filimu zomwe zasindikizidwa kale. Alinso ndi njira yoyendetsera modular yomwe imalola ogwiritsa ntchito kusintha mzere uliwonse padera. Izi zimatsimikizira kuti kuchuluka koyenera kwa zinthu kumapita m'matumba motsatizana komanso molondola.

▶ Mapangidwe Apadera

Mapangidwe apadera monga mapaketi omata ndi matumba ataliatali omwe amapangidwira kugwiritsidwa ntchito kamodzi ndi abwino kwambiri pa khofi ndi zakumwa zopatsa mphamvu. Makina omwe amapanga mapangidwe apaderawa, makamaka mapaketi amakona atatu, akutchuka. Paketi yazinthuyi imapereka mawonekedwe okongola kwambiri. Makinawa amagwiritsa ntchito zida zodulira kuti akope ana.

Mfundo Zofunika Kuziganizira Potengera Mtundu wa Zamalonda

◆ Uinjiniya wa Ufa ndi Tinthu Tabwino

Musanasankhe makina, ndikofunikira kusanthula mtundu wa chinthucho. Ngati muli ndi zinthu zonga ufa, ganizirani kugwiritsa ntchito ma Auger Fillers olondola . Amagwiritsa ntchito ukadaulo wapamwamba wa servo motor kuti atsimikizire kuti chinthu chomwe chimayikidwa mu sachet chaperekedwa molondola ±1% . Makinawa amatha kugwira ufa wosalala monga zonunkhira kapena matcha. Nthawi zambiri amaphatikizidwa ndi zinthu zapamwamba monga njira yochotsera fumbi kuti apewe kuipitsidwa kwa zisindikizo.

Makina awa ali ndi ma hopper otseguka mbali opangidwa ndi chitsulo chosapanga dzimbiri. Amalola ogwira ntchito kuyang'anira kuyenda kwa ufa popanda kulepheretsa kutseka kwa mpweya mkati. Kuphatikiza apo, kuwonjezera ma hopper oletsa mpweya kumaletsa kupangika kwa matumba a mpweya mkati mwa chinthucho. Thovu izi zingapangitse kuti muyesowo ukhale wolakwika.

◆ Zosakaniza Zamadzimadzi, Ma phala, ndi Ma Gel

Kuti zinthu zokhuthala monga batala wa mtedza ndi uchi zigwire ntchito, pamafunika mapampu a pistoni kapena mapampu a lobe . Amaonetsetsa kuti kuchuluka kolondola kwaperekedwa mu sachet. Chofunika kwambiri ndi mphamvu yomwe angagwire ntchito komanso mayendedwe olondola omwe amatsimikizira kuti palibe chopereka cha mankhwala. Nsagwada zotsekera zotentha zimatsekereza matumba kuti azitha kulongedza madzi ambiri. Paketi imakhalabe yotsekedwa bwino, ndipo palibe chotuluka cha mankhwala.

Pa zinthu zotere, ndi bwino kusankha zinthu zosapsa ndi dzimbiriSUS316L Chitsulo chosapanga dzimbiri. Ndi zogwiritsidwa ntchito mosiyanasiyana ndipo zimatha kugwira ntchito ndi sosi ya acidic ndi zodzoladzola zamafuta ambiri.

◆ Kuyeza Molondola kwa Tirigu ndi Zolimba

Kuti muyeze kulemera molondola, sankhani zoyezera za mitu yambiri . Ndi zofunika kwambiri pa zinthu zolimba zosalimba kapena zosakhazikika monga maswiti ndi zokhwasula-khwasula. Njirayi imalola kuyeza bwino mpaka ±1.5 Ngati mukufuna makina osavuta, sankhani ma volumetric cup fillers . Ndi njira zotsika mtengo zogulira zinthu zomwe zili ndi granules zofanana, monga mchere ndi mpunga.

Kuti musunthe chinthucho popanda kuwononga chilichonse, gwiritsani ntchito ma elevator a Z-bucket omwe ali mu dongosololi. Chipangizo chovibrator chimayambitsa njira yogwedeza mu sachet feeding pan, kuonetsetsa kuti chinthucho sichikugwedezeka ndipo mayendedwe ake amakhalabe osalala.

Tebulo: Kuyerekeza kwa Machitidwe Odzaza Core

Zizindikiro za Magwiridwe Aukadaulo

Kuti muwonetsetse kuti chinthucho chatsekedwa bwino, mufunika makina omwe amapereka njira zoyendetsera zinthu mwanzeru. Makinawa akhoza kukhala ndi makina apamwamba a PLC omwe amatsimikizira kuti magawo onse akonzedwa bwino kuti zinthu zikhale bwino. Amawona makulidwe a pepala ndi kukhudzidwa kwa chinthucho kuti akhazikitse kutentha ndi kupanikizika koyenera. Makina apamwamba amagwiritsa ntchito kutseka kwa ultrasonic komwe kumatha kutseka paketi ngakhale itaipitsidwa ndi madzi.

Ngati titalumikiza makinawa ndi makina olumikizidwa anzeru a Industry 4.0, mphamvu yake ingawonjezeke. Izi zithandiza kuyang'anira nthawi yeniyeni ya Overall Equipment Effectiveness (OEE). Amatha kutsatira mafunde a injini ndikuwonetsetsa kuti wogwiritsa ntchito amatha kusankha mosavuta maphikidwe kudzera mu HMI interactions. Ogwira ntchito amatha kusintha zinthu mkati mwa mphindi 15 pongokhudza ma preset values ​​pa touchscreen. Pogwiritsa ntchito masensa oyendetsedwa ndi IoT, makinawo amapanga machenjezo okonzekera kuti apewe kulephera kwamakina okwera mtengo.

Mtengo Wonse wa Umwini ndi Kusanthula kwa ROI

Pogula zida zomwe zimafuna ndalama zambiri, ndikofunikira kutsatira mtengo wonse wa umwini. Zimapereka chithunzi chenicheni cha mtengo wa umwini wa makina. Nthawi zambiri zimakhala kawiri kapena katatu kuposa mtengo woyamba kugula ukawerengedwa pazaka 5. Komabe, makina odzipangira okha amayamba kudzilipira okha kudzera mu ROI. Nthawi zambiri zimakhala miyezi 12 mpaka 18. Kubweza mwachangu kumachitika makamaka chifukwa cha kuchepetsa ndalama za Lanbor komanso kuchepetsa zinyalala.

Mtundu wa Smart Weigh wothandiza kwambiri ukhoza kusunga ndalama zokwana $12,000 pachaka m'thumba la kampaniyo chifukwa chosunga ndalama pamagetsi okha. Amafuna mphamvu zochepa kwambiri poyerekeza ndi mayunitsi a 25kW omwe amadya mphamvu zambiri.

Mapeto

Kuti mufotokoze mwachidule zonse zomwe mwakambirana ngati wogula amene akufuna makina opakira sachet, yambani posankha mitundu yoyenera ya makina, kaya VFFS kapena multi-lane. Onetsetsani kuti chida choyezera chikugwirizana ndi mtundu wa chinthu chomwe mukuyika mu sachet. Sankhani chitsulo chosapanga dzimbiri cha SUS316L kuti muwonetsetse kuti chikutsatira malamulo a FDA. Limbikirani kugwiritsa ntchito makina a PLC odziwika bwino kuti muwongolere pasadakhale. Sankhani kutseka kwa ultrasonic kuti muwonetsetse kuti chisindikizocho chili choyenera. Yang'anani Industry 4.0 kuti muwonetsetse kuti OEE ikuyang'aniridwa.

Kuyika ndalama mu zida zamakono kumatsimikizira kuti phindu la ndalama likukwera. Kugwirizana ndi wopanga monga Smart Weigh kumatsimikizira kuti mumapeza yankho loyenera bizinesi yanu. Simudzadandaula za kuyanjana kwa malonda. Gulu lathu la akatswiri lingakutsimikizireni kuti muli ndi zida zoyenera kuti mupeze phindu komanso mtundu wa malonda. Kuti mufufuze kuchuluka kwa makina opakira ma sachet, pitani ku https://www.smartweighpack.com .

Ma AQ a F

1. Kodi kusiyana pakati pa makina a VFFS ndi HFFS sachet ndi kotani?

Mapepala Odzaza ndi Mafomu Oyimirira (VFFS) amapangidwa molunjika ndipo ndi oyenera ufa, granules, ndi zinthu zoyenda momasuka. Makina Odzaza ndi Mafomu Oyimirira (HFFS) amayendetsedwa mopingasa ndipo amatha kupanga matumba opangidwa ndi doypack kuchokera ku filimu yozungulira, zomwe zimapangitsa kuti akhale oyenera matumba osalala, matumba oimika, zinthu zamadzimadzi, kapena ntchito zomwe zimafuna kudzazidwa ndi kutsekedwa bwino.

2. Kodi makina odzaza sachet ndi olondola bwanji?

Kutengera mtundu wa njira yodzazira, kulondola kwake kumapezeka pakati pa ± 0.1g mpaka ± 1%. Zodzaza ndi Auger ndi zolemera za mitu yambiri ndi njira zabwino kwambiri zowonjezerera kudzaza kwa zinthu ndikuchepetsa kupatsa kwa zinthu.

3. Kodi makina amodzi amatha kugwira mapaketi amadzimadzi ndi ufa?

Ngakhale kuti chipangizo choyambira chopakira zinthu chili chofanana, muyenera kugwiritsa ntchito njira zosinthira zodzaza (auger m'malo mwa ufa, pampu m'malo mwa madzi). Makina ozungulira amalola kusinthasintha kumeneku popanda kusintha kwambiri.