Yiziphi Izingxenye Ezibalulekile Zokuphela Kolayini Ezizenzakalelayo Zesistimu?

Isingeniso:

Embonini yanamuhla yokukhiqiza esheshayo, ukusebenza kahle nokukhiqiza kubaluleke kakhulu. Ngenxa yalokho, i-automation idlala indima ebalulekile ekwenzeni lula ukusebenza nokuqinisekisa izinqubo ezingenamthungo. Amasistimu wokuzenzakalela wokuphela komugqa ayingxenye ebalulekile ekuzuzeni ukusebenza kahle kwemigqa yokukhiqiza. Lawa masistimu ahlanganisa izingxenye ezimbalwa ezibalulekile ezisebenza ndawonye ukuthuthukisa ukukhiqiza kanye nekhwalithi. Lesi sihloko sizocubungula izici ezihlukahlukene ezibalulekile zesistimu ye-automation ye-end-of-line, sikhanyisele imisebenzi nezinzuzo zabo.

1. Amaconveyor

Amaconveyor angumgogodla wanoma iyiphi isistimu ye-automation yokuphela komugqa. Banomthwalo wemfanelo wokuthutha imikhiqizo phakathi kwezigaba ezahlukene zomugqa wokukhiqiza, ukuqinisekisa ukugeleza okubushelelezi nokuqhubekayo. Lezi zinhlelo ezizenzakalelayo ziqeda isidingo sokuphatha mathupha, ukunciphisa ingozi yamaphutha, nokwandisa ukusebenza kahle. Amaconveyor afika ngezindlela ezihlukahlukene, okuhlanganisa amabhande okuthutha, ama-roller conveyor, namaketango adlulisayo, ngalinye lilungele izinhlelo zokusebenza ezithile. Bangakwazi ukuphatha imikhiqizo eminingi, kusukela ezintweni ezincane kuya emithwalweni esindayo, okubenza bavumelane nezimo ezihlukahlukene zokukhiqiza.

Inzuzo eyodwa eyinhloko yokusebenzisa ama-conveyor kumasistimu e-automation e-end-of-line yikhono lawo lokuthuthukisa indawo yaphansi. Angadizayinelwa ukuthi azulazule ezithiyoni, asebenzise indawo eqondile ukuze kukhuliswe ukusebenza kahle kwesakhiwo. Ukwengeza, amaconveyor angahlonyiswa ngezinzwa nobuchwepheshe obukhaliphile ukuze kutholwe isiminyaminya, kuqaphe ukugeleza komkhiqizo, nokuqinisekisa ukuqondana okufanele. Ngedatha yesikhathi sangempela nezilawuli ezizenzakalelayo, abathumeli bempahla banikela ekuncishisweni kwesikhathi sokuphumula kanye nokusebenza okuthuthukisiwe kwemishini yonke (OEE).

Ukusebenzisa ama-conveyors kumasistimu wokuzenzakalela we-end-of-line nakho kuthuthukisa ukuphepha kwabasebenzi. Banciphisa isidingo sokuphakamisa mathupha kanye nokuthwala kanzima, behlisa ubungozi bokukhandleka noma ukulimala. Ngokuzenzakalela izinto zokuhamba, abasebenzi bangagxila emisebenzini eyengeziwe enenani elikhulu, njengokulawula ikhwalithi noma ukugcinwa komshini. Sekukonke, amaconveyor anegalelo elikhulu ekuphatheni umkhiqizo ngendlela efanele, okuqinisekisa inqubo yokukhiqiza engenamthungo.

2. Amasistimu weRobhothi

Amasistimu wamarobhothi adlala indima ebalulekile ekuzishintsheni komugqa, ukuhlanganisa ukunemba kanye nokuguquguquka ukuze asingathe imisebenzi eyinkimbinkimbi. Lezi zinhlelo ezizenzakalelayo zisebenzisa izingalo zerobhothi, ezivame ukuhlonyiswa ngezinto zokubamba noma izinkomishi zokumunca, ukuze zenze imisebenzi eyahlukahlukene njengokucosha, ukuyibeka, ukupakisha, kanye nokunamathisela. Ikhono lamarobhothi okuphatha osayizi abahlukene kanye nokuma kwemikhiqizo kuwenza abe yigugu ezimbonini ezihlukahlukene zokukhiqiza.

Amasistimu wamarobhothi okuphela komugqa aklanyelwe ukuhlanganisa ngaphandle komthungo nezinye izinto zokusebenza nezinqubo. Angahlelwa ukuze asebenze ngokubambisana nabantu noma asebenze ngokuzenzakalelayo, kuye ngohlelo lokusebenza. Ukwethulwa kobuhlakani bokwenziwa nokufunda komshini kwenza amarobhothi akwazi ukuzivumelanisa nezimfuneko zokukhiqiza ezishintshayo, athuthukise ukusebenza kahle.

Izinzuzo zokufaka amasistimu erobhothi ekuzishintsheni komugqa womugqa ziningi. Okokuqala, amarobhothi anikeza amazinga aphezulu okunemba, aqinisekisa ukubekwa komkhiqizo okunembile nokungaguquguquki. Lokhu kunemba kunciphisa amaphutha futhi kunciphisa imfucuza, okuholela ekuthuthukisweni kwekhwalithi yomkhiqizo. Ngaphezu kwalokho, i-robotic automation inyusa ukuphuma, njengoba amarobhothi angasebenza ngesivinini esisheshayo ngaphandle kokudela ukunemba. Lokhu kubangela ukukhiqiza okuphezulu kanye nemijikelezo yokukhiqiza emifushane.

Ukuphepha kungesinye isici lapho amarobhothi ahamba phambili. Izinzwa ezithuthukisiwe nezinhlelo zokulawula ezihlakaniphile zenza amarobhothi asebenze ngokuphepha eduze kwezisebenzi zabantu. Amarobhothi asebenzisanayo (ama-cobots) aklanyelwe ngokukhethekile ukusebenza ngokuphepha eduze nabantu, athuthukise ukuphepha kukonke kwendawo yokukhiqiza. Ngokuzenzakalela imisebenzi ephindaphindayo nedinga umzimba, amarobhothi anegalelo ekwehliseni ubungozi bokulimala emsebenzini.

3. Umbono Systems

Amasistimu ombono ayizingxenye ezibalulekile zezinhlelo ezizenzakalelayo zokuphela komugqa eziqinisekisa ikhwalithi yomkhiqizo nokunemba. Lawa masistimu asebenzisa amakhamera nama-algorithms okucubungula izithombe ukuze ahlole imikhiqizo ngokubona, ukuhlonza amaphutha, ukuqinisekisa amalebula, nokwenza ukuqashelwa kohlamvu olubonakalayo (OCR). Amasistimu ombono angathola ngisho nokuchezuka okuncane kakhulu noma amaphutha, aqinisekise ukuthi imikhiqizo kuphela ehlangabezana namazinga adingekayo iqhubekela phambili phansi emugqeni wokukhiqiza.

Inzuzo eyinhloko yezinhlelo zokubona ekuzishintsheni komugqa ukuqinisekiswa kokulawulwa kwekhwalithi. Ngokuthola amaphutha kusenesikhathi, abakhiqizi bangavimbela imikhiqizo enesici ukuthi ingafinyeleli kubathengi, bagweme ukukhumbula kanye nokulimaza isithunzi somkhiqizo. Amasistimu okubona angakwazi futhi ukuhlola okubalulekile, njengokuqinisekisa ubuqotho bephakheji noma amabhakhodi okufunda. Lokhu kunemba nokwethembeka kubangela ukulandeleka okuthuthukisiwe, ukuvimbela ukuxubana noma amaphutha ekuhlonzeni umkhiqizo.

Ukuvumelana nezimo kwezinhlelo zombono kuzivumela ukuthi zibambe izinhlobo zemikhiqizo ehlukahlukene, osayizi, kanye nemikhombandlela, okuzenza zivumelane nezimo ezihlukahlukene zokukhiqiza. Lawa masistimu angahlanganiswa kalula emugqeni wokukhiqiza, aqinisekise ukuhlolwa okuqhubekayo ngaphandle kokuphazamisa ukuhamba komsebenzi. Amakhono abo esivinini esikhulu abenza bakwazi ukuhambisana namazinga okukhiqiza asheshayo, okuthuthukisa ukukhiqiza jikelele.

Enye inzuzo yezinhlelo zombono ikhono lazo lokuqoqa nokuhlaziya idatha ngesikhathi sangempela. Ngokuqapha inqubo yokukhiqiza, abakhiqizi bangathola imininingwane ebalulekile yokuthuthukisa inqubo kanye nokwenza ngcono okuqhubekayo. Izinhlelo zokubona zifaka isandla ekwehliseni imfucuza, ukuthuthukisa isivuno, kanye nokuhlonza amathuba okuthuthukisa ukusebenza kahle. Inhlanganisela yokulawulwa kwekhwalithi nokuhlaziywa kwedatha kwenza izinhlelo zombono zibaluleke kakhulu ekuzishintsheni komugqa.

4. Izinto Zokupakisha

Imishini yokupakisha ibalulekile ezinhlelweni ezishintshayo ze-end-of-line, ezibhekele izigaba zokugcina ngaphambi kokuba imikhiqizo ilungele ukusatshalaliswa. Lawa masistimu ahlanganisa imishini eyahlukene, enjengama-case erector, ama-sealers, ama-wrappers, nemishini yokulebula, elungiselela imikhiqizo ukuze ithunyelwe futhi iboniswe ngokudayisa. Izinto zokupakisha aziqinisekisi nje kuphela ukuvumelana nobungcweti ekwethulweni komkhiqizo kodwa futhi zithuthukisa ukuvikeleka komkhiqizo ngesikhathi sokuthutha.

Enye yezinzuzo eziyinhloko zemishini yokupakisha ikhono layo lokuphatha umthamo omkhulu wemikhiqizo ngendlela efanele futhi engaguquki. Abakhi bamacala abazenzakalelayo, isibonelo, bangahlanganisa ngokushesha futhi bavale amabhokisi, baqede isidingo sokungenelela okwenziwa ngesandla. Lokhu kuphumela ekwenyukeni kwesivinini nokusebenza, okwenza abakhiqizi bakwazi ukuhlangabezana nezidingo zemakethe futhi bathuthukise ukusebenza kahle kokukhiqiza.

Ngaphandle kokusebenza kahle, okokusebenza kokupakisha nakho kunomthelela ekuqinisekiseni ubuqotho nokuphepha komkhiqizo. Imishini efana nama-sealers nama-wrappers idala ukupakishwa okuphephile nokunobufakazi bokuphazamiseka, okunciphisa ubungozi bokulimala noma ukungcoliswa ngesikhathi sokuphatha noma sokuthutha. Ukwengeza, imishini yokulebula inikeza ulwazi lomkhiqizo olunembile nolufundekayo, oluhambisana nemithetho yemboni kanye nokuthuthukisa ukulandeleka.

Ukuhlanganisa izinto zokupakisha zibe izinhlelo ezishintshayo zomugqa wokugcina kunezinzuzo zemvelo futhi. Imishini yokupakisha ezenzakalelayo inciphisa isidingo sezinto ezisetshenziswayo ngokweqile, ithuthukise ukusetshenziswa kwezinto zokupakisha, futhi inciphise udoti. Abakhiqizi bangaphinda bakhethe izinketho ezivumelana nemvelo, ezifana nokupakishwa okungabola noma okugaywa kabusha, okuhambisana nezinqubo ezizinzile kanye nokuthandwa ngabathengi.

5. Ukuphathwa Kwedatha kanye Nokuhlanganiswa

Ukuphathwa nokuhlanganiswa kwedatha kuyizici ezibalulekile zezinhlelo ezishintshayo ze-end-of-line, ezisiza ukuxhumana nokulawula okungenazihibe phakathi kwemishini nezinqubo ezahlukahlukene. Njengoba amasistimu ezishintshayo ekhiqiza inani elikhulu ledatha, ukuphatha ngempumelelo nokusebenzisa le datha kuba semqoka ekuthuthukiseni ukusebenza kahle kokukhiqiza kanye nekhwalithi yomkhiqizo.

Isici esisodwa esibalulekile sokuphathwa nokuhlanganiswa kwedatha ukusetshenziswa kokulawulwa kokuqondisa kanye nezinhlelo zokutholwa kwedatha (i-SCADA). Amasistimu e-SCADA aqapha futhi alawule izingxenye ezihlukahlukene zesistimu ye-automation, eqinisekisa ukuxhumana okufanele nokuvumelanisa. Lawa masistimu ahlinzeka ngokubonwa kwedatha yesikhathi sangempela, okuvumela opharetha ukuthi baqaphe yonke inqubo, babone okudidayo, futhi benze izinqumo ezinolwazi ngokushesha.

Ngaphezu kwalokho, ukuphathwa kwedatha kuhlanganisa ukuhlanganiswa kwezinhlelo ezizenzakalelayo nezinhlelo ze-Enterprise Resource Planning (ERP). Lokhu kuhlanganiswa kunika amandla ukugeleza kwedatha phakathi kwezinqubo zokukhiqiza neminye imisebenzi yebhizinisi, njengokuphathwa kwempahla, ukugcwaliseka kwe-oda, kanye nezezimali. Abakhiqizi bangathola umbono ophelele wemisebenzi yabo, banikeze amandla ukuhlela okungcono, ukubikezela, nokwabiwa kwezinsiza.

Isici esibalulekile ekuphathweni kwedatha ukuhlaziya idatha. Ngokuhlaziya inani elikhulu ledatha ekhiqizwa amasistimu e-automation, abakhiqizi bangakwazi ukuhlonza amaphethini, amathrendi, nezindawo okufanele zithuthukiswe. Ukuhlaziywa kwedatha yesikhathi sangempela kunika amandla ukuthathwa kwezinqumo ngokushesha kanye nokugcinwa kokuvikela, okusiza ukugwema izithiyo zokukhiqiza noma ukuphumula okungahleliwe. Sekukonke, ukuphathwa kwedatha nokuhlanganiswa kuthuthukisa ukusebenza kahle, ukukhiqiza, nokubonakala ohlelweni oluzenzakalelayo lokuphela komugqa.

Isiphetho:

Amasistimu wokuzenzakalela wokuphela komugqa ahlanganisa izingxenye ezimbalwa ezibalulekile ezisebenza ngokuzwana ukuze kuthuthukiswe ukusebenza kahle kokukhiqiza kanye nekhwalithi yomkhiqizo. Amaconveyor aqinisekisa ukugeleza komkhiqizo okuqhubekayo, kuyilapho amasistimu erobhothi ephatha imisebenzi eyinkimbinkimbi ngokunemba. Amasistimu ombono aqinisekisa ukulawulwa kwekhwalithi futhi anikeza imininingwane ebalulekile yedatha. Imishini yokupakisha iqinisekisa ukupakishwa komkhiqizo okuphrofeshinali nokuvikelekile. Okokugcina, ukuphathwa kwedatha nokuhlanganiswa kusiza ukuxhumana okungenazihibe futhi kunika amandla ukuthathwa kwezinqumo okungcono.

Ngokusebenzisa amasistimu wokuzenzakalela wokuphela komugqa anezingxenye ezifanele, abakhiqizi bangavula izinzuzo eziningi, ezihlanganisa ukukhiqiza okuthuthukisiwe, ikhwalithi ethuthukisiwe, izindleko ezincishisiwe, nokuphepha kwezisebenzi okuthuthukisiwe. Njengoba ubuchwepheshe buqhubeka nokuthuthuka, lezi zinhlelo ezishintshayo zizoba yinkimbinkimbi, zivumele abakhiqizi ukuthi bahlale bencintisana embonini yokukhiqiza ethuthuka ngokushesha.