Under What Circumstances Should A New Packaging Machine Be Replaced?

A packaging machine is like the lifeline of any industry in 2023. Even if the product is great, nobody wants to pay for an unpacked product. So, if your packaging machine breaks down, all hell breaks loose - Managers will understand.

For Example, if your combination weigher or clamshell packing machine stops working suddenly, the losses are countless. These losses may include but a never limited to labor hours, product wastage, and much more.

Here is when you should replace your packaging machine!

Replace your packaging machine only IF

Certain signs and clear signals from your machine tell you it's time to replace it. After your machine's life span is close to its end, you need to start keeping an eye on it. If it works perfectly, let it work as long as it can. But if you start observing the following signs frequently, then it is time to upgrade to the latest model:

Frequent mechanical faults

When a packaging machine reaches the end of its useful life, it begins to break down like any other mechanical equipment or appliance. The occasional hiccup is expected from any machine, but if problems keep cropping up, it's probably time to upgrade.

If you want to maximize the performance of your machine, schedule regular maintenance. Listen carefully to the feedback your customers have to provide. They sometimes pick up on your machine's flaws before you even do.

Increased maintenance costs

While components may seem cheap, it should be considered as something other than a major maintenance item. When you include complete pay rates and opportunity expenses, on-the-fly engineering and apparently cheap supplies can add up quickly.

System maintenance and standard patches can only do so much. To continue functioning effectively, many older machines eventually require additional hardware. Regarding packaging machinery, it's common for the hardware and software to become antiquated and completely obsolete as technology advances.

If your packaging machine is getting on in years and eating up more and more of your cash every year in repairs, it's time to upgrade.

Outdated parts and working principles

Advances in technology may render older packaging machines obsolete. Packaging equipment will experience the same fate as its components, and built-in programs will grow outdated. When you can no longer obtain spare parts for reliably operating equipment, it's time to replace it. To stay one step ahead of the competitors, it may be worth considering a replacement to improve efficiency and reduce costs.

Decrease in production

Your packing machine's output rate will decrease as it ages. Documenting your production periods in great detail is recommended. There will be delays and bottlenecks, which may lead to defective products or a halt in production altogether.

This affects your bottom line, so fixing the problem or replacing the machine as quickly as feasible is crucial. Losses of this magnitude will have a devastating effect on your output if this is not the case.

You have limited space

Insufficient room to operate is a major contributor to the requirement for machinery modifications. When a company expands past the capabilities of its current location, it faces several challenges, including storage space limitations and safety concerns for its employees.

If you're feeling the pressure when packing, it's time to automate. Compact and high-performance modern machinery packaging is the norm. Also, safety issues related to a small work area for your employees may be mitigated by using automated technology.

Your production needs a better packaging machine.

The more you use a machine or equipment, the more your firm will require it. It can either cause your present machine to break down or motivate you to upgrade to a more powerful one. If your company expands, you may need to invest in new machinery to keep up with orders.

Compared to earlier machines, newer ones often perform faster and offer more features and flexibility. For minimalism and reduced energy consumption, a new packaging machine may be worth considering in the event of a downsize.

The normal lifespan of a packaging machine

Each piece of machinery has an inevitable expiration date. Packaging equipment typically lasts between 10 and 15 years. Those in charge of a company will notice immediately if an old piece of machinery has slowed down production, requires more frequent maintenance, or is producing flawed or broken packs.

When the cost of restorations surpasses the value of the equipment or when fixing the machine does not restore it to proper working order, it is time to buy a new packaging machine.

How to enhance the life span of a packaging machine

Firstly, there must be protocols for the cleaning and upkeep the packing machine, as well as a system for documenting the status of each service. Similarly, cleaning the packing machine's working surface and belt before and after the operation is essential, as is cleaning the machine's other delicate parts.

Second, the packaging machine's start-up power supply must be preheated following its intended use before it can begin the packing process.

Thirdly, the operator of packaging equipment must give undivided attention to that machine. Accidents can be avoided by immediately cutting power to the packaging equipment in the case of an odd noise or failure.

Conclusion

A packaging machine is your factory's vital and final part. You cannot ignore its declining performance. So, buying from legit suppliers and keeping an eye on its health are the key points to a prospering business.

Finally, at Smart Weight, our machines are up to date with the latest technologies, and spare parts are easily available. Furthermore, we provide future assistance in case of malfunctions or faults. Talk to us or browse our collection now! Thanks for the Read!

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