Since 2012 - Smart Weigh is committed to helping clients increase productivity at a reduced cost. Contact us Now!
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Since 2012 - Smart Weigh is committed to helping clients increase productivity at a reduced cost. Contact us Now!
We recently had the pleasure of working with a new client from US who was referred to us by one of our old customers. This project was centered around providing a comprehensive packaging solution for ring candies, involving both pillow bag and doypack packing machines. Our team's innovative approach and tailored design capabilities were key in meeting the unique needs of this project.
The client required a ring candy packaging machinie solution, specifically needing machines for pillow bag and doypack styles. Instead the traditional, the candies have to be packed by quantity: 30 pcs and 50pcs for pillow bags, 20 pcs per doypack.
The primary challenge was to pre-mix different flavors of candies before packaging process, ensuring a varied and enjoyable product for the end consumer.
Other suppliers recommend the counting machine to customer, considering that the customer mentioned that they will weigh and pack other products in the future, we recommend customers to use a combination scale. The multihead weigher has two weighing modes: weighing and counting grains, which can be switched freely, can well meet the needs of candy packaging machines.
To address the need for mixing different flavors before filling candy, we installed a belt conveyor at the front end of the packaging line. This system was designed to:
Mix Flavors Efficiently: The conveyor belt allowed for a seamless mix of different wrapped candy flavors.
Smart Operation: The operation or halt of the conveyor belt was intelligently controlled based on the amount of product in the Z bucket elevator bin, ensuring efficiency and reducing waste.
Machine list:
* Z bucket conveyor
* SW-M14 14 head multihead weigher with 2.5L hopper
* Support platform
* SW-P720 vertical form fill and seal machine
* Output conveyor
* SW-C420 Checkweigher
* Rotary table
For the pillow bag packaging, we provided a machine with the following specifications:
Quantity: 30 pcs and 50 pcs.
Speed and Accuracy: Ensured 100% accuracy with speeds of 31-33 bags/min for 30 pcs and 18-20 bags/min for 50 pcs.
Bag Specifications: Pillow bags with a width of 300mm and an adjustable length of 400-450mm.
Machine list:
* Z bucket conveyor
* SW-M14 14 head multihead weigher with 2.5L hopper
* Support platform
* SW-8-200 rotary packaging machinery
* Output conveyor
* SW-C320 Checkweigher
* Rotary table
For the doypack packaging, the machine featured:
Quantity: Designed to handle 20 pcs per bag.
Speed: Achieved a packing speed of 27-30 bags/min.
Bag Style and Size: Stand up bags without zipper, measuring 200mm in width and 330mm in length.
The integration of the conveyor belt system and bag packing machines, it helps customer to save at least 50% labour cost. The client was particularly impressed with the precision and speed of both combination candy wrapping machine, which ensured high productivity without compromising on quality.
This project showcased our ability to provide customized candy packaging solutions for soft candy, hard candy, lollipop candy, mint candies and more, weigh and pack them into gusset bag, stand up zippered pouches, or other rigid containers.
Our professional design team worked closely with 12 years experience, understanding your specific needs and delivering a solution that was not just effective but also innovative. The success of this project underlines our commitment to offering tailored solutions to our clients.
The completion of this project marks another milestone in our journey of providing bespoke packaging solutions. Our ability to understand and adapt to our client's unique needs, combined with our commitment to innovation and quality, resulted in a highly successful project. We are proud of the work we have done and are excited to continue offering such tailored solutions to our clients, helping them achieve their business objectives with unmatched precision and efficiency.
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