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Coffee Bean Packaging Machine Solution Case

July 29, 2024

Since its inception in 2012, Smart Weigh has established itself as a leader in providing comprehensive packaging solutions tailored to meet the diverse needs of the coffee bean industry. Known for their innovative and automated coffee bean packaging machines, Smart Weigh ensures efficiency, cost-effectiveness, and environmental sustainability. Their coffee bagging equipment offers a complete solution for coffee packaging, providing accurate weighing and protection for both ground and whole bean coffee. With a strong focus on engineering and sales support, they customize solutions to suit the specific requirements of each client, helping coffee producers streamline and enhance their packaging processes.


Client's Needs

Our client, a burgeoning startup in the coffee bean market, sought a cost-effective automated packaging solution to replace their labor-intensive manual processes. Their primary requirements included:


Automation of the packaging process using coffee packaging machines to eliminate manual labor.

Integration of a Coffee Degassing Valve to preserve the freshness and flavor of the coffee beans.

Utilization of coffee bagging equipment to ensure precise and efficient packaging.


Comprehensive Solution Overview

   


To address the client's needs, Smart Weigh proposed an integrated packaging setup consisting of the following components:


1. Z Bucket Conveyor

Efficiently transports coffee beans to the packaging unit, ensuring a steady and reliable supply of beans.


2. 4 Head Linear Weigher

Ensures precise weighing of coffee beans, optimizing consistency and accuracy in packaging. It is also crucial for filling ground coffee, ensuring precise weighing for accurate packaging.


3. Simple Support Platform

Provides a stable base for the linear weigher, facilitating smooth and efficient operation.


4. 520 Vertical Form Fill and Seal Machine

This central unit efficiently forms, fills, and seals the coffee bags, incorporating the degassing valve to maintain the freshness and flavor of the beans. As a key piece of coffee packaging equipment, it ensures precise and exact filling cycles.


5. Output Conveyor

Transfers the packaged coffee bags from the machine to the collection area, streamlining the workflow.


6. Rotary Collect Table

Aids in the orderly collection and sorting of finished packages, preparing them for distribution.


Whole Coffee Bean Packaging Machine Performance


Weight: 908 grams per bag

Bag Style: Pillow gusseted bag with degassing valve, suitable for coffee pouches

Bag Size: Length 400mm, Width 220mm, Gusset 15mm

Speed: 15 bags per minute, 900 bags per hour

Voltage: 220V, 50Hz or 60Hz


Client Feedback

"This investment has proven to be exceptionally rewarding for my business. I was particularly impressed by the sustainable features of the packaging system, including the coffee degassing valves, which not only aligned with our environmental values but also resonated well with our customers. The Smart Weigh team;s expertise and tailored support have been pivotal in enhancing our operational efficiency and market presence. Packaging coffee with automated equipment has significantly improved our productivity and ensured the freshness and quality of our products."


Additional Features of Smart Weigh's Coffee Bean Packing Machines

1. User-Friendly Interface

Smart Weigh's machines are equipped with intuitive touch screen interfaces that allow operators to easily control and monitor the packaging process. The user-friendly design reduces the need for extensive training and minimizes the risk of operator error. Additionally, these machines are capable of handling whole coffee beans, ensuring versatility in packaging options.


2. Customization Options

Smart Weigh offers a range of customization options to meet specific client requirements. From bag sizes and shapes to additional features like nitrogen flushing for enhanced product preservation, clients can tailor the machines to their unique needs. Their premade pouch packaging solutions include options for zippered pouches, stabilo bags, and various bag shapes, providing rapid and stable performance for a large variety of bags.


3. Robust Construction

Built with high-quality materials, Smart Weigh's coffee bagging machines are designed for durability and long-term use. The robust construction ensures reliable performance even in demanding production environments.


4. Technical Support and Maintenance

Smart Weigh provides comprehensive technical support and maintenance services to ensure the smooth operation of their machines. Regular maintenance checks and prompt support help in minimizing downtime and maximizing productivity.


5. Integration Capabilities

Smart Weigh's coffee packaging machines can be seamlessly integrated into existing production lines. The flexibility and compatibility of the machines ensure that they can work in harmony with other equipment, enhancing the overall efficiency of the production process.


By focusing on these detailed features and benefits, Smart Weigh ensures that their coffee bean packing machines not only meet but exceed the expectations of their clients, providing solutions that enhance quality, efficiency, and sustainability.


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