Ukwakhiwa kwesu kanye nokusetshenziswa kwe-multihead weigher eku-inthanethi yemikhiqizo yokunakekelwa kwesikhumba

Umbhali: Smartweigh–I-Multihead Weighter

I-Multihead weigher, eyaziwa nangokuthi isikali sokuhlola isisindo senetha, isikali sokuhlola, isikali sokuhlola isisindo senetha, isikali sokuhlola, isikali sokuhlunga, singahlukanisa imithwalo (izinto) zezinkampani zangaphambili zokupakisha zekhwalithi ehlukene ngokwekhwalithi yazo kanye namaphoyinti esethi wenani lephutha. Ukuchezuka kuhlukaniswe izigaba ezimbili noma eziningi. Kungumshini we-automation we-inthanethi onesivinini esikhulu, onembayo wokuthola isisindo senetha. I-multihead weigher ihlanganiswe nemigqa yokukhiqiza ehlukahlukene yokupakisha kanye nezinhlelo zokuphatha ulwazi lwezokuthutha, futhi ingakwazi ukuqapha ngesikhathi esifanele ukukhuluphala ngokweqile kwe-inthanethi kanye nesisindo esingaphansi kwemikhiqizo engafanelekile emgqeni wokukhiqiza othomathikhi, kanye nokuthi kukhona yini ukuntuleka kwezingxenye ezakhiwe ngaphambili emaphaketheni. I-Multihead weigher isetshenziswa kabanzi kumugqa wokukhiqiza othomathikhi wokutholwa kwesisindo esizenzakalelayo kwezemithi, imboni yokudla, amabhizinisi amakhemikhali, iziphuzo zezempilo, amapulasitiki, izinto zenjoloba nezinye izimboni. Kuphinde kube isixhumanisi esibalulekile ekukhiqizeni imboni yokudla, imithi kanye nezinye izimboni.

Ukuze kuvikelwe kangcono izithakazelo ezisemthethweni zabathengi, ama-opharetha kanye nabaqhubi, ngokuya ngezidingo "Zomthetho Wokulinganisa we-People's Republic of China" kanye "Nezinyathelo Zokuqondisa Nokuphathwa Kwesilinganiso Sezimpahla Ezihlanganisiwe Ezihlanganisiwe", ukuze uthole ikhwalithi. ukuhlaziywa kwezinto ezipakishwayo, ucezu olulodwa lokuhlaziywa Kwekhwalithi yokwakheka kwangempela kwezimpahla ezipakishiwe kufanele kubonise ngokunembile isisindo sengqikithi ephawuliwe, futhi umehluko phakathi kwesisindo sengqikithi ephawuliwe kanye nokwakheka kwangempela akufanele kweqe ukushoda okuphuthumayo okushiwo okuvumelekile. Ukuhlolwa kokugcina kwesisindo sengqikithi yomkhiqizo Kusixhumanisi sokugcina sokukhiqizwa kwezomnotho wempahla kanye nokukhiqizwa, isisindo sengqikithi yomkhiqizo siyahlolwa kabusha, futhi imikhiqizo engafanelekile iyasuswa ukuze kuqinisekiswe ukuthi isisindo sokuqala somkhiqizo siyahlangabezana nezidingo, ezifanele ukuqinisekisa ukuqondana phakathi kwabathengi kanye nemboni yokucubungula nokukhiqiza. Abathengi akulula ukulahlekelwa ukulahlekelwa ngenxa yokushoda, futhi abakhiqizi abalinyazwa yidumela ngenxa yezikhalazo zamakhasimende noma imibiko. Okwamanje, i-multihead weigher ihlukaniswe ngokuqapha okuku-inthanethi kanye nokutholwa kokuphromotha okungaxhunyiwe ku-inthanethi. Ukuqapha ku-inthanethi kufaka phakathi uhlobo oluqhubekayo nohlobo lwezikhawu, futhi ukutholwa kwephromoshini ungaxhunyiwe ku-inthanethi ngokuvamile kuwuhlobo lwezikhawu.

Ukuhlola okuqhubekayo ku-inthanethi ngokuvamile kusebenzisa i-conveyor yebhande, ehlanganiswe nemigqa yokukhiqiza ezenzakalelayo ephakathi nendawo nephezulu. I-multihead weigher eku-inthanethi ihlanganisa i-conveyor yebhande lokuphakelayo, i-conveyor yebhande elinesisindo kanye ne-conveyor yebhande lokuphakela nokukhipha. Uhlelo lusungulwa ngokwemigomo eyisisekelo njengejubane lomugqa wokukhiqiza othomathikhi, inani lesisekelo somkhiqizo, ubude bomkhiqizo kanye nobude besithumeli sebhande lesisindo. Ijubane lesithuthi sebhande lokuphakela livumela imikhiqizo yolayini wokukhiqiza othomathikhi ukuthi ihlukaniswe, kuqinisekiswe ukuthi umkhiqizo owodwa kuphela okalwa ku-conveyor yebhande lesisindo, ngaphezu kokunciphisa umkhiqizo ngaphakathi nangaphandle kwebhande lebhande lesisindo ngenxa yangaphambili nangemuva. amabhande okuthutha Ijubane alifani nomonakalo onesisindo. Ngemikhiqizo ye-cylindrical noma imikhiqizo emifushane ye-cylindrical ene-aspect ratio enkulu kanye nobude obude, ngoba yonke inqubo yokuthutha ilula kakhulu ukuzungeza, futhi isisindo esinetha somkhiqizo silula, isimo somkhiqizo asizinzile ngesikhathi isisekelo, esizoba nomthelela omubi ekukalweni komkhiqizo. Imiphumela yokulinganisa ayinembile.

Ikakhulukazi imikhiqizo yokunakekelwa kwesikhumba (efana ne-eyeliner, i-lipstick, njll.) mincane ngobubanzi, yinde futhi izacile, futhi ihanjiswa ngendlela yobude kuphela. Zikalwa ngebhande lokukala isisindo. Yonke inqubo yokuthutha ijwayele kakhulu ukujikeleza, futhi ukwethembeka kubi. Umonakalo omkhulu kakhulu. Ukuze kuxazululwe ukuntuleka kobuchwepheshe kulesi sigaba, emikhiqizweni yokunakekelwa kwesikhumba enobubanzi obuncane nobuncane obude, i-multihead weigher eku-inthanethi ifakwa emgqeni wokukhiqiza umkhiqizo wokunakekelwa kwesikhumba. Zungezisa, gcina ukwethembeka kwayo yonke inqubo yokuthuthwa komkhiqizo, yenza isisindo se-inthanethi esishintshashintshayo futhi sizinzile, futhi uqinisekise ukunemba kokutholwa kwesisindo senetha ku-inthanethi kwemikhiqizo. Isikali se-multihead esiku-inthanethi semikhiqizo emisha yokunakekelwa kwesikhumba yokuthuthukiswa komkhiqizo sixhaswe uhlelo lokusebenza.

2.3.7 Inemisebenzi yokuhlaziya idatha yeshifti, ukuhlaziywa kwedatha yansuku zonke, ukuhlaziywa kwedatha yanyanga zonke, nokuhlaziywa kwedatha yesikhathi eside, ukuhlaziywa kwedatha yemikhiqizo efanelekayo, ubuningi bemikhiqizo engafanelekile (isisindo esingaphansi, isisindo esingaphezu kwesisodwa), izinga lomkhiqizo ofanelekayo, inani eliphumayo ngehora, njll., futhi ihanjiswe ngesikhathi Uhlelo lokuphatha olukhaliphile lweKhasimende, olunohlaziyo lwedatha oluyingcaca kanye nokuboniswa; Izimpawu ezi-4 ezibalulekile zesakhiwo nezomsebenzi Izigubhu eziyinhloko neziqhutshwayo zamukela umklamo jikelele womumo wesigubhu okhalo, ongavimbela ngokuphumelelayo ibhande ukuthi liphambuke endleleni. Ukwengeza, izigubhu eziyinhloko nezishayelwa kufanele zihlolwe ibhalansi eguquguqukayo enezinga le-6.3G (ukuchezuka 0.4g) ukugwema ukugingqika okuyinhloko kanye nesigqila. Ukudlidliza okubangelwa ukunyakaza komgqomo okungalingani kulimaza amasheke we-gravimetric. Isilawuli sebhande lesisindo samukela isilawuli se-AC servo motor, esingalungisa isivinini sokugijima sesithuthi sebhande ngokushesha ngokuya ngemingcele eyisisekelo njengobude nenani lesiqephu somkhiqizo esihloliwe, ukuze kuqinisekiswe ungqimba olungaphezulu lwesiphathi sebhande elinesisindo. . Kukalwa umkhiqizo owodwa kuphela; ukuxhumana phakathi kwe-AC servo motor kanye nesigubhu esisebenzayo kuqhutshwa ibhande le-synchronous, elizinzile futhi elingenamsindo. Isivikelo semvula ye-V-groove sibekwe ebhandeni lokuhambisa ibhande lesisindo, elingavimbela ngokuphumelelayo imikhiqizo ye-cylindrical ukuthi ingajikelezi phakathi nayo yonke inqubo yokuthutha, futhi iqinisekise ukwethembeka nokunemba kokuqinisekiswa kwesisindo nokulinganisa.

Isihambisi sebhande lesisindo sifakwe isembozo esinqanda umoya ukuze sinqande umonakalo wokuqinisekisa ukulinganisa isisindo obangelwa umoya wangaphandle. Ngaphezu kwalokho, iphinde ivimbele abasebenzi ukuthi bathinte i-conveyor yebhande lokukala futhi balimaze ukuqinisekiswa kokulinganisa isisindo. Indawo ephakathi nendawo yokukala ibhande kanye nefreyimu ithatha ukwakheka okuphelele kwesitobhi se-tenon, ibhande elifihliwe lilungisiwe futhi lingakhululwa ngokushesha, elilungele ukuqedwa nokugcinwa kwe-conveyor yebhande. Izigubhu eziphambili nezishayelwayo zokuthutha ibhande lesisindo zifakwe isishintshi esikhulu samandla okubona nge-elekthronikhi ukuze kutholwe ukuthi umkhiqizo usungene ngokuphelele yini emshinini wokukala ibhande kanye nokuthi umkhiqizo kufanele ushiye ibhande lesisindo ukuze uqinisekise ukuthi yonke imikhiqizo ingaphakathi. Ukuqinisekiswa kokulinganisa kwesisindo kwenziwa kusihambisi sebhande lesisindo ukuze kuqinisekiswe ukunemba kwesisindo.

4.2 Isakhiwo somthumeli webhande lokuphakela kanye nesihambisi sebhande lokuphakela siyefana nesomthumeli webhande elinesisindo, kodwa ukuhlolwa kwebhalansi okuguquguqukayo kwezigubhu eziyinhloko nezishayelwa akwenziwa. 4.3 Inzwa yesisindo isebenzisa idizayini yesikimu esivaliwe, esihlanganisa isembozo sesisekelo, inzwa yokukala, isihlalo esixhumayo, njll. Isembozo sesisekelo sinikezwa ngesikulufu sehange sokuvikela ukugcwala ngokweqile ngaphansi kwenzwa yesisindo sesihlalo esixhumayo. Ngemuva kokufakwa kwenzwa yesisindo, kufanele kube Lapho wenza ukuhlolwa kwe-bilge, lapho umthwalo ukhushulwa kumthwalo wamanje olinganisiwe, ukukhishwa kweseli yomthwalo kungu-1 mV, futhi isikulufu sehange sivikelwe ngokulungisa i-overvoltage. Uma umthwalo unwetshwa ukuze udlule umthwalo wamanje olinganiselwe futhi, okukhiphayo kweseli yomthwalo kuyinani le-millivolt lihlala lifana. Inzwa yokukala ithatha uhlobo lwenzwa ye-HBMPW6KRC3 enesisindo esiningi, futhi usayizi weplathifomu enkulu yokukala ngu-300mm.×300mm.

4.4 Indlela yokususa Ngokwesisindo senetha kanye nenani lomkhiqizo, uhlobo oluphephetha umoya noma uhlobo lwenduku yokusunduza isilinda lungakhethwa. Ngesisindo esinetha somkhiqizo esingaphansi kwamagremu angu-500, indlela yokususa umoya ovunguzayo ingakhethwa. Indlela yokukhipha umoya ovunguzayo inesakhiwo esilula nokusebenza kahle okuphezulu. Ukukhipha imishini nezinto zokusebenza kugxilile kusidluliseli sebhande lokuphakelayo, futhi imikhiqizo engafanelekile (isisindo esingaphansi nokukhuluphele) ihlukaniswa ngesisindo esiphelele. Imishini eminingana yokususa nezinto zokusebenza zingasetshenziswa ukwenza imikhiqizo engafanelekile ingene emabhokisini eqoqo ahlobene ngokulandelanayo. Ulwazi oluboniswe kuMfanekiso 2. Ibhokisi lokuqoqwa komkhiqizo elingafanelekile lamukela umklamo wohlelo oluvaliwe. Ibhokisi lokuqoqa lifakwe umnyango wokuphakela futhi liyalungiswa, futhi abasebenzi banomthwalo wemfanelo wokuqinisekisa ukuthi umkhiqizo ongafanelekile ungaphathwa ngendlela efanele.

4.5 Isilawuli esihlelekayo sikhethwa ohlelweni oluzenzakalelayo lokulawula okokusebenza kukagesi. Ngemva kokuthola isignali yokusebenza yomugqa wokukhiqiza othomathikhi ovela kukhasimende, uhlelo lokulawula okuzenzakalelayo lwemishini kagesi luqala ukusebenza ngokuzenzakalelayo. Ngaphezu kwalokho, uma kukhona i-alamu yenkinga evamile kumkhiqizo wokunakekelwa kwesikhumba ku-inthanethi ye-multihead weigher, inkinga evamile nayo izobikwa. Ulwazi lubuyiselwa kusistimu yokulawula okuzenzakalelayo yomugqa wokukhiqiza wekhasimende. Lapho inkinobho ye-photoelectric ye-conveyor yebhande lokuphakelayo ithola umkhiqizo, isikali se-multihead esiku-inthanethi somkhiqizo wokunakekelwa kwesikhumba siyasebenza, futhi ukukala kwe-inthanethi nokuqinisekiswa kokulinganisa komkhiqizo kuyenziwa, futhi imikhiqizo engafanelekile iyasuswa emugqeni wokukhiqiza ozenzakalelayo ngokusho. emshinini wokukhipha kanye nemishini. Imiphumela yokuhlaziywa kwedatha yokutholwa kwesisindo sensalela inikeza amasignali empendulo ngesikhathi ukuze ulawule isisindo sengqikithi yedizayini yokupakishwa komkhiqizo.

5 Isifingqo Ngokomsebenzi wesisindo esiguquguqukayo sokudlulisa ibhande, ngokusho kokulawulwa kwe-PLC, imikhiqizo yokunakekelwa kwesikhumba yolayini wokukhiqiza othomathikhi ingena ku-conveyor yebhande lokukala ngokusho kokuhambisa ibhande lokudla, futhi isilawuli sesisindo samukela indlela yokuvula yangaphandle noma indlela yokuvula yangaphakathi. Umkhiqizo uhlolwa ngesisindo nesilinganiso esiku-inthanethi, futhi inani lesamba lesisindo elitholwe umuntu ngamunye liqhathaniswa nenani lengqikithi yesisindo sombono oyisiqondiso esisethwe kusengaphambili ukuze kunqunywe ukuthi isisindo sengqikithi yento ehloliwe siyafaneleka yini noma cha. Umkhiqizo ongaguquki uyasuswa ngokuya ngokukhishwa kwemishini nemishini, futhi akekho obandakanyeka kuyo yonke inqubo. Ngaphezu kwalokho, imiphumela yokuhlaziywa kwedatha yokuthola isisindo izonikeza amasignali empendulo ngesikhathi, ilawule isisindo sengqikithi yedizayini yokupakishwa komkhiqizo, futhi ilawule ngempumelelo izindleko. Lo mkhiqizo wochwepheshe ungasetshenziselwa ukuqapha ku-inthanethi isisindo esiphelele semigqa yokukhiqiza yezomnotho kwezemithi, imboni yokudla, izinkampani zamakhemikhali, iziphuzo zezempilo, imikhiqizo yokunakekelwa kwesikhumba, amapulasitiki, izinto zenjoloba nezinye izimboni.

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