Nikeza imigqa yemishini yokupakisha enesisindo ezenzakalelayo kusukela ngo-2012
Ukukhetha phakathi kwezikhwama, izikhwama ezenziwe ngaphambilini kanye namabhodlela akuyona nje isinqumo sokufaka uphawu. Iphakheji ithinta izindleko zezinto zokwakha, isivinini esingafinyeleleka, ukuvala, ukuvikelwa komkhiqizo, isikhathi sokushintsha kanye nohlobo lomshini wokupakisha amantongomane odingekayo.
Izikhwama ze- Rollstock zivame ukuba yisinqumo esisebenzayo semikhiqizo yamantongomane enomthamo ophezulu, ethinta intengo. Amaphakethe enziwe ngaphambilini afanelana namaphakethe okuthengisa aphezulu noma angaphinde avalwe, kuyilapho amabhodlela enengqondo lapho ukuvikelwa okuqinile, ukubonakala komkhiqizo noma ukusetshenziswa kabusha kusekela intengo yokuthengisa ephezulu. Nokho, akukho fomethi eqinisekisa isikhathi eside sokugcinwa. Isakhiwo sesivikelo, ikhwalithi yesivalo, i-headspace oxygen kanye nezimo zokugcina kumele kuqinisekiswe ngomkhiqizo wangempela.
Kulesi sihloko, elithi “izikhwama” lisho umcamelo, i-gusset noma izikhwama ezine-seal ezakhiwe ngefilimu yokugoqa emshinini we-VFFS. “Izikhwama” lisho izikhwama eziqediwe zokuma, i-zipper, i-doypack noma izikhwama eziphansi ezisicaba ezifakwa emshinini wesikhwama owenziwe ngaphambilini. Lo mehluko ubalulekile ngoba zidinga imishini yokupakisha ehlukene.
| Isici | Izikhwama ze-Rollstock | Amaphakethe Enziwe Ngaphambili | Izimbiza |
|---|---|---|---|
| Ukulingana okungcono kakhulu | Imikhiqizo enomthamo ophezulu, ethinta intengo kakhulu | Imikhiqizo yokuthengisa ye-premium, ephinde ivalwe | Imikhiqizo edinga ukubonakala noma ukuvikelwa okuqinile |
| Amafomethi avamile | Umcamelo, i-gusset kanye nezikhwama ezine-seal | Izikhwama zokuma, iziphu kanye nezicabha eziphansi | Izimbiza ze-PET, PP kanye nengilazi |
| Umshini oyinhloko | Isikali se-Multihead + VFFS | Umshini wokulinganisa amakhanda amaningi + umshini wesikhwama esijikelezayo | Isikali sekhanda eliningi + umugqa wokugcwalisa imbiza |
| Amandla amakhulu | Umnotho wokukhipha kanye nokupakisha | Ukwethulwa kweshelufu kanye nokuguquguquka | Ukuvikelwa kokuchoboza kanye nokuvala kalula |
| Umkhawulo oyinhloko | Izikhwama ezijwayelekile zingase zibukeke zingabizi kakhulu | Izindleko eziphezulu zephakheji kanye nokuthembela ekhwalithini yesikhwama eqhubekayo | Isitoreji esengeziwe, ukuphathwa kanye nomthamo wemithwalo |
| Izici zokushintsha | Ububanzi befilimu, ubude besikhwama kanye nepayipi yokwakha | Ubukhulu besikhwama, uziphu kanye nendlela yokuvula | Ububanzi bembiza, ukuphakama, isivalo kanye nelebula |
Ukuma kwephakheji akufanele kudidaniswe nokusebenza kokuvikela. Isikhwama asiyona isithiyo se-oxygen esingcono ngokuzenzakalelayo kunesikhwama se-rollstock, futhi imbiza ayinikezi ngokuzenzakalelayo isikhathi eside sokuphila eshalofini. Imiphumela incike ezintweni ezisetshenziswayo, ukuvalwa, izimo zokuvala kanye nendawo yokusabalalisa.
Lokhu kubaluleke kakhulu kumantongomane athosiwe futhi anamafutha amaningi. IBhodi Yama-almond yaseCalifornia ichaza ukuthi umswakama, izinga lokushisa kanye nomoya-mpilo kuthinta ikhwalithi yama-almond, nokuthi imikhiqizo ethosiwe idinga ukuvikelwa emoyeni-mpilo. isiqondiso sokuphila kweshelufu le-alimondi futhi kugcizelela indawo yokugcina epholile neyomile kunokuphatha ukupakisha njengokuphela kokulawula.
Umugqa wokuvala oqondile wakha isikhwama esivela kufilimu yokugoqa, ugcwalisa amantongomane alinganisiwe bese uvala iphakheji. Umugqa ojwayelekile uhlanganisa ukudla, isisindo samakhanda amaningi, ukupakisha i-VFFS kanye nomshini wokuthutha oqediwe. Imishini yokuhlanza i-nitrogen, ukufaka ikhodi kanye nokuhlola ingangezwa.
Izikhwama ze-Rollstock ziyizinketho eziqinile zokugijima isikhathi eside lapho izindleko zokupakisha eziphindaphindayo zibalulekile. Izikhwama zemicamelo zivamile kuma-peanut, ama-alimondi, imbewu kanye namantongomane axutshwe nsuku zonke; izikhwama ze-gusset noma ze-quad-seal zinikeza isimo seshelufu esihlelekile.
Ukucushwa kwereferensi yesivinini esiphezulu se-Smart Weight kuhlanganisa isikali samakhanda amaningi esinamakhanda angu-14 nesivinini esikhulu Umshini wokupakisha we-VFFS . Kuma-alimondi, amantongomane, ama-cashew, ama-pistachio namantongomane axubile, umphumela obhekiselwe kuwo yizikhwama ezingu-70-80 ngomzuzu . Isivinini sangempela kusamele sihlolwe kusetshenziswa isisindo esiqondiwe, ifilimu, ubukhulu besikhwama kanye nomkhiqizo wangempela. Iphakethe elingu-1 kg ngeke lisebenze ngesivinini esifanayo nephakethe elingu-50 g.
Ukondla umkhiqizo → isisindo samakhanda amaningi → ukwakheka nokugcwalisa isikhwama → ukuvala → ukufaka ikhodi nokuhlola
I-VFFS ivame ukuhambisana nokugijima isikhathi eside lapho intengo kanye nomthamo kuholela esinqumweni. Abathengi kufanele baqinisekise usayizi weshubhu lokwakha, ububanzi besikhwama, ukwakheka komhlathi wesivalo kanye nokuphakama kwefektri. Izingcezu zamantongomane noma izinongo zingafinyelela endaweni yesivalo uma isikhathi sokugcwalisa kanye nobude besikhwama kungalingani kahle.
Umshini wesikhwama owenziwe ngaphambilini uthatha isikhwama esiqediwe, usivule, wamukele umkhiqizo olinganisiwe bese uwuvala. Amafomethi avamile afaka phakathi amaphakethe okuma, i-zipper, i-doypack kanye namaphakethe aphansi.
Ivame ukukhethwa kuma-cashew e-premium, ama-pistachios, ama-alimondi anongiwe kanye nengxube ye-trail. I-zipper isekela ukusetshenziswa okuphindaphindiwe, kuyilapho amaphaneli enikeza isikhala sokufaka uphawu.
Ukondla umkhiqizo → isisindo samakhanda amaningi → ukuqoqwa kwesikhwama nokuvulwa kwaso → ukugcwalisa → ukuvala nokupholisa → ukuhlolwa
Isixazululo se-Smart Weight mixed-nut sisebenzisa isikali samakhanda amaningi esinamakhanda angu-24 esinomshini wesikhwama ojikelezayo. Singalinganisa futhi sihlanganise izithako ezifika kweziyisithupha zamaphakethe ama-mixed-nut angu-10-50 g, kanye nomphumela obhekisela kumaphakethe angu-40-45 ngomzuzu . Lokhu kulungiselelwa kwenzelwe imikhiqizo lapho ukulingana kwezithako ngazinye kubalulekile, kunokuba kube yisisindo esiphelele kuphela. Bheka i- umshini wokupakisha amantongomane axubile ukuthola imininingwane yesicelo.
Ikhwalithi yesikhwama iba yingxenye yokusebenza komshini. Amaphakheji anobubanzi obufanayo angase asebenze ngendlela ehlukile ngenxa yobukhulu befilimu, ukuqina kwe-zipper, ukwakheka kwe-gusset noma ukungqubuzana kwendawo. Abathengi kufanele bahlole amaphakethe abo angempela esikhundleni sokuthembela esivinini somshini esingenalutho.
I-rotary umshini wokupakisha isikhwama owenziwe ngaphambilini Ifanelana nemikhiqizo lapho ukwethulwa kanye nokuvalwa kabusha kuvumela izindleko eziphezulu zephakheji. Izinhlelo ezijikelezayo ezimbili zingandisa umkhiqizo, kodwa zidinga isisindo esihambisanayo sokukhipha i-dual-discharge kanye nokuhlinzekwa komkhiqizo okwanele.
Amabhodlela epulasitiki noma engilazi asebenza uma iphakethe liyingxenye yenani lomkhiqizo. Izindonga ezicacile zibonisa ingxube, umzimba oqinile unciphisa ukuchotshozwa, futhi isivalo senza kube lula ukuvala. Ukusetshenziswa kufaka phakathi amantongomane esipho, amantongomane anongiwe kanye nezingxube zezithelo namantongomane zekhwalithi ephezulu.
Ulayini kumele wondle futhi ubeke izitsha ezingenalutho, usakaze umkhiqizo olinganisiwe, ufake izivalo, futhi uvame ukuqedela ukuvala nokufaka amalebula.
Ukudla okungenalutho ngebhodlela → isisindo sekhanda eliningi → ukugcwalisa ibhodlela → isivalo → ukuvala i-induction → ukulebula nokuhlola
Ngengxube yendlela exutshwe kusengaphambili, i-Smart Weight ivame ukuhlanganisa isikali samakhanda amaningi esinamakhanda ayi-10 noma ayi-14 nomshini wokugcwalisa imbiza yepulasitiki. Umphumela wokubhekisela ungamabhodlela angama-30-40 ngomzuzu . Uma imbiza ngayinye idinga inani elilawulwayo noma iphesenti lamantongomane amaningana nezithelo ezomisiwe, isikali samakhanda angama-24 esihlanganisiwe singcono kakhulu.
Isikali esijwayelekile samakhanda amaningi singafinyelela isisindo esiphelele esiqondiwe, kodwa asikwazi ukulungisa isilinganiso esingaguquki ku-bulk premix. Ukondla nokulinganisa izithako ngokwehlukana kunikeza ukulawula okwengeziwe.
Abathengi abacabangela umshini wokupakisha imbiza kufanele inikeze imidwebo yembiza, isivalo kanye nelebula. Ubukhulu besitsha kanye nesitayela sesivalo kuthinta iziqondiso, ama-fuller funnel, ama-cap head kanye nezingxenye zokushintsha. Ama-jar awafaneleki kahle uma isitoreji esincane, izindleko eziphansi kanye nesivinini esiphezulu kuhola isinqumo.
I-nut efanayo ingavumela amaphakheji ahlukene ngomzila: isikhwama somcamelo samakinati asesitolo esikhulu, isikhwama se-zipper sama-cashew e-premium kanye nebhodlela elicacile lenhlanganisela yezindlela eziqondiswe eziphweni.
| Isimo sokukhiqiza | Ifomethi enconyiwe | Umshini wokupakisha amantongomane onconyiwe |
| Amantongomane anomthamo omkhulu angama-30–100 g | Isikhwama somcamelo | Isikali samakhanda amaningi esinamakhanda ayi-14 + i-VFFS esheshayo |
| Ama-alimondi angu-250–1,000 nsuku zonke | Isikhwama se-gusset noma se-quad-seal | Isikali se-Multihead + VFFS |
| Ama-cashew e-premium angu-150–500 g | Isikhwama sokuma esinoziphu | Umshini wokulinganisa amakhanda amaningi + umshini wesikhwama esijikelezayo |
| Ingxube yendlela exutshwe ngokufanayo | Isikhwama, isikhwama noma imbiza | Isikali samakhanda amaningi esinamakhanda ayi-10 noma ayi-14 + iphakethe elikhethiwe |
| Amantongomane axubile anesilinganiso esilawulwayo | Isikhwama noma imbiza | Isikali sokuxuba esinezinhloko ezingu-24 + umugqa wesikhwama noma imbiza |
| Umkhiqizo wesipho obonakalayo we-premium | Imbiza ecacile | Isikali sekhanda eliningi + umugqa wokugcwalisa, isivalo kanye nokulebula |
Ama-cashew aphelele, ama-walnuts, ama-pecan nama-macadamia angalahlekelwa yinani uma amaconsi amaningi ebangela ukuphuka. Hlola ukuphuka ngaphambi nangemva komugqa ophelele, hhayi nje kuphela ukulinganisa ukunemba. I-lifti, isikali samakhanda amaningi , i-chute kanye nokuphakama kwesitsha konke kuthinta indlela yokuwa.
Kumantongomane axubile, qala unqume ukuthi izithako zixutshwe ngokulinganayo yini kusengaphambili. Uma kunjalo, isikali esijwayelekile samakhanda amaningi singalawula isisindo sokugcina. Uma iphesenti lama-alimondi, ama-cashew, ama-raisin noma imbewu kumele ihlale ngaphakathi kobubanzi obuchaziwe ephaketheni ngalinye, sebenzisa ukudla okuhlukile kanye nesikali sokuxuba.
Iphakethe elingenalutho elishibhile alihlali likhiqiza iphakethe elingabizi kakhulu elingathengiswa. Ukuqhathanisa okungokoqobo kufanele kufake:
Izikhwama ze-rollstock zivame ukusebenza kahle ekusetshenzisweni isikhathi eside, ngomthamo omkhulu. Izikhwama ezenziwe ngaphambilini zingathethelela izindleko zazo eziphezulu zamayunithi lapho ukwethulwa kanye nokuvalwa kabusha kusekela intengo ephezulu yokuthengisa. Amabhodlela asebenza lapho ukubonakala, ukuqina noma ukusetshenziswa kabusha kwenezela inani elanele lokulinganisa ukuphathwa kweziqukathi kanye nokuthutha.
Thumela umhlinzeki wemishini izinhlobo zamantongomane, ububanzi bosayizi wezingcezu, isimo somphezulu, iresiphi, izisindo eziqondiwe, imidwebo yephakheji, umkhiqizo odingekayo kanye nendawo yefektri etholakalayo. Futhi chaza izidingo zokuhlanza i-nitrogen, ukufaka ikhodi, ukuthola insimbi, ukuhlola isisindo, ukufaka isivalo kanye nokulebula.
Umugqa kufanele uhlolwe ngamantongomane namaphakheji angempela. Qopha isivinini esizinzile, ukuphambuka kwesisindo, ukuphuka, ukwenqatshwa kwesivalo kanye nesikhathi sokushintsha ngesikhathi sokusebenza okuqhubekayo. Emikhiqizweni yase-US, umsebenzi wobuciko wokugcina kufanele uhlolwe ngokumelene nogesi. Isiqondiso se-FDA mayelana nokulebula ukudla okubangelwa yi-allergen .
Ucwaningo lusekela ukuhlola izinto ezisetshenziswayo kunokuthembela egameni lephakheji. Esifundweni sama-peanut kernels, izikhwama ze-PA/PE ezinezivikelo eziphezulu kanye nezikhwama ze-PET/AL/PA/PE zivikele ikhwalithi yokugcina kangcono kunefilimu ye-PE elula noma izikhwama ezilukiwe ezingeneka kalula ngaphansi kwezimo zocwaningo. Umehluko wawuhlotshaniswa nokusebenza kokuvimbela umoya-mpilo kanye nomhwamuko wamanzi. Bheka okugcwele isifundo sezinto zokupakisha amantongomane .
Khetha izikhwama ze-rollstock lapho umkhiqizo kanye nokugcina ukupakisha kuhola esinqumweni. Khetha izikhwama ezenziwe ngaphambilini lapho ukubukeka kwekhwalithi ephezulu kanye nokuvalwa kabusha kusekela indawo yomkhiqizo. Khetha amabhodlela lapho ukubonakala, ukuvikelwa okuqinile noma ukusetshenziswa kabusha kuqinisekisa ukuphathwa okwengeziwe.
Amafektri anezigaba eziningana zemikhiqizo angadinga amafomethi angaphezu kweyodwa. Umugqa we-VFFS ungaphakela amantongomane avamile, kuyilapho umugqa wesikhwama noma imbiza uphatha ama-SKU aphezulu. I-Smart Weigh inikeza imishini yokupakisha amantongomane nezithelo ezomisiwe kuzo zonke izinhlobo ezintathu. Thumela ithimba lobunjiniyela amasampula omkhiqizo wakho, izisindo eziqondiwe, imidwebo yamaphakheji kanye nesidingo sokukhipha ukuze uthole isincomo esisekelwe ekuhlolweni.
Ayikho ifomethi eyodwa engcono kakhulu. Amantongomane athosiwe adinga izithiyo ezifanele zomoya-mpilo kanye nomswakama, izivalo ezithembekile kanye nesitoreji esilawulwayo. Isikhwama esinomkhawulo ophezulu, isikhwama noma imbiza evaliwe kahle ingasebenza, kodwa inhlanganisela yokugcina kumele ihlolwe ngokuhambisana nesikhathi esidingekayo sokuphelelwa yisikhathi.
Hhayi ngokuzenzakalelayo. Zombili zingasebenzisa izinto ezivimbela kakhulu. Ukusha kuncike kakhulu emazingeni okudlulisa izinto, ubuqotho besivalo, igesi yesikhala sekhanda kanye nezimo zokugcina kunokuba kuncike ekutheni iphakethe lenziwe ngaphambilini noma lenziwe emshinini we-VFFS.
Ngokuvamile yebo, kodwa i-chute yokukhipha, ukuphakama, isikhathi kanye nokuxhumeka ku-packer kumele kuhambisane nomugqa ngamunye. Uhlelo lwembiza lungadinga umsabalalisi wezitsha eziningi, kuyilapho umshini wesikhwama esiphindwe kabili udinga ukukhishwa okuphindwe kabili okuhambisanayo.
Sebenzisa isikali samakhanda amaningi esinamakhanda ayi-10 noma ayi-14 ukuze uthole i-premix efanayo lapho isisindo sisonke kuphela esidinga ukulawulwa. Sebenzisa isikali sokuxuba esinamakhanda angama-24 lapho amantongomane amaningana noma izithelo ezomisiwe zidinga isisindo noma izilinganiso ezilawulwa ngokuzimela.
Ukuhlanzwa kwe-nitrogen kungacatshangelwa emikhiqizweni ezwela i-oxidation, ikakhulukazi amantongomane athosiwe, kodwa akuthathi indawo yezinto ezivimbelayo ezifanele kanye nokuvalwa okuthembekile. Chaza inhloso ye-oxygen esele bese uqinisekisa isikhathi sokuphelelwa yisikhathi ngephakheji yokugcina.
I-Smart Weight ingumholi womhlaba wonke ezinhlelweni zokupakisha ezinesisindo esinembile kakhulu nezihlanganisiwe, ethenjwa amakhasimende angaphezu kwe-1,000 kanye nemigqa yokupakisha engaphezu kwe-2,000 emhlabeni jikelele. Ngokusekelwa kwendawo e- Indonesia, eYurophu, e-USA nase-UAE , sinikeza izixazululo zomugqa wokupakisha we-turnkey kusukela ekuphakeleni kuya ekufakeni ama-pallet.
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Umshini Wokupakisha