Makina Opangira Zakudya za Ziweto a Mitundu Yambiri a Kibble, Treats ndi Wet Pet Food

Chiyambi

Kusintha kwa Zofunikira pa Kupaka Chakudya cha Ziweto

Msika wa zakudya za ziweto ukukulirakulira, ndipo ukusiyana kwambiri. Izi zikutanthauza kuti tsopano pali magulu angapo a zakudya za ziweto omwe amafunikira njira zawozawo zapadera zopakira. Msika wamakono ukufuna njira zopakira zomwe zingagwiritsidwe ntchito pophika chakudya chophwanyika, zokometsera, ndi chakudya chonyowa m'njira zosiyanasiyana za mtundu uliwonse wa chakudya. Mitundu itatu ya zakudya iyi ndi yosiyana kwambiri ndipo iyenera kusamalidwa m'njira zosiyanasiyana. Eni ziweto akufuna njira zabwino zopakira chakudya zomwe zimasunga chakudya kukhala chatsopano komanso kuwonetsa mtundu wa chinthucho. Opanga ayenera kupeza njira zinazake za mtundu uliwonse wa chinthucho.

Kafukufuku waposachedwapa mumakampani akuwonetsa kuti 72% ya opanga chakudya cha ziweto tsopano amapanga mitundu yoposa umodzi ya chakudya. Izi zingapangitse zinthu kukhala zovuta kugwiritsa ntchito ngati zida zolakwika zikugwiritsidwa ntchito pa mitundu ingapo ya chakudya. M'malo moyesa kugwiritsa ntchito makina amodzi pa mitundu yonse ya chakudya cha ziweto, makampani tsopano akupanga zida zomwe zimagwira ntchito bwino pa mtundu uliwonse wa chakudya cha ziweto.

Nkhani Yabizinesi Yokhudza Mayankho Apadera Okhudza Kupaka

Opanga chakudya cha ziweto apeza kuti njira zapadera zopakira zinthu pa mtundu uliwonse wa chinthu zimagwira ntchito bwino kuposa njira zopakira zinthu zomwe zimagwiritsidwa ntchito popanga zinthu, ubwino wa phukusi, komanso kuwononga zinthuzo. Opanga angapeze ntchito yabwino kwambiri kuchokera ku mtundu uliwonse wa chinthu poika ndalama mu zipangizo zomwe zimagwirizana ndi mtundu umenewo m'malo mogwiritsa ntchito makina omwe amagwiritsidwa ntchito nthawi zonse.

Kumvetsetsa zosowa zosiyanasiyana zolongedza chakudya chophikidwa mu uvuni, zokhwasula-khwasula, ndi zakudya zonyowa kwakhala kofunikira kwa opanga omwe akufuna kukulitsa mabizinesi awo ndikupanga kupanga kwawo kukhala kogwira mtima kwambiri. Dongosolo lililonse lapadera lili ndi zinthu zaukadaulo zomwe zimapangidwa kuti zigwirizane ndi mitundu yapadera ya chakudya cha ziweto. Izi zimapangitsa kuti chakudya chizigwiritsidwa ntchito bwino, chikhale cholimba, komanso chikhale chokongola kwambiri.

Chidule cha Mayankho a Ukadaulo Okhudza Maonekedwe Anu

Makampani opanga zinthu apanga njira zitatu zosiyana zopangira zinthu zomwe zakonzedwa bwino pa gulu lililonse lalikulu la chakudya cha ziweto:

Makina opakira zinthu okhala ndi zoyezera mitu yambiri ophatikizidwa ndi makina oimirira odzaza mawonekedwe omwe amagwira bwino ntchito yonyamula zinthu zouma zoyenda bwino molondola kwambiri komanso mwachangu.

Ma syringe opaka zinthu pogwiritsa ntchito zida zapadera zoyezera mitu yambiri pogwiritsa ntchito makina opaka zinthu zopangidwa mosiyanasiyana, makamaka zinthu zovuta monga ndodo.

Zipangizo zophikira chakudya cha ziweto zonyowa zomwe zili ndi zolemera zokhala ndi mitu yambiri zokhala ndi makina osungira zinthu zotayira mpweya zomwe zimasunga umphumphu wa chinthucho pamene zikutsimikizira kuti zinthuzo sizikutuluka madzi.

Mayankho Opangira Ma Kibble: Makina Osindikizira Olemera Ma Multihead ndi Okhazikika

Katundu wouma amafunikira kulongedza chifukwa cha mawonekedwe ake enieni. Kapangidwe kake ka granular komanso kosasunthika kamapangitsa kuti kakhale koyenera kugwiritsa ntchito mphamvu yokoka, koma kumabweretsa zovuta pakukwaniritsa kuwongolera kulemera kolondola chifukwa cha kusiyana kwa kukula kwa chidutswa, kuchuluka kwake, ndi mawonekedwe ake oyenda.

Zigawo za Machitidwe ndi Kasinthidwe

Dongosolo lokhazikika la ma CD limaphatikiza cholemera cha mitu yambiri ndi makina oimirira odzaza ndi chisindikizo (VFFS) mu mawonekedwe ophatikizika. Cholemera cha mitu yambiri, chomwe nthawi zambiri chimayikidwa pamwamba pa chipangizo cha VFFS, chimakhala ndi mitu yolemera 10-24 yokonzedwa mozungulira. Mutu uliwonse umalemera pang'ono pawokha, ndi makina apakompyuta ophatikiza kuphatikiza kwabwino kwambiri kuti akwaniritse zolemera zomwe phukusi likufuna popanda kupereka zambiri.

Gawo la VFFS limapanga chubu chopitilira kuchokera ku filimu yathyathyathya, ndikupanga chisindikizo cha longitudinal musanatulutse chinthucho kuchokera mu choyezera kudzera mu timing hopper. Kenako makinawo amapanga zisindikizo zopingasa, zomwe zimalekanitsa mapaketi osiyanasiyana omwe amadulidwa ndikutulutsidwa ku njira zotsikira pansi.

Makina apamwamba kwambiri opakira zinthu zolemera ndi awa:

1. Chonyamulira chakudya: gawaniza katunduyo kwa mitu yolemera

2. Choyezera mitu yambiri: yeretsani bwino ndikudzaza mu phukusi

3. Makina osindikizira odzaza mawonekedwe oyima: pangani ndi kutseka matumba a pilo ndi gusset kuchokera mu filimu yozungulira

4. Chotengera chotulutsa: chotengera matumba omalizidwa kupita ku njira yotsatira

5. Chowunikira zitsulo ndi choyezera: onani ngati pali zitsulo mkati mwa matumba omalizidwa ndipo tsimikizirani kulemera kwa phukusi kawiri

6. Loboti ya Delta, makina oika makatoni, makina oika mapaleti (ngati mukufuna): kupanga mapeto a mzere mu njira yokha.

Mafotokozedwe Aukadaulo

Makina opakira a Kibble amapereka liwiro ndi kulondola kotsogola mumakampani:

Liwiro la phukusi: matumba 50-120 pamphindi kutengera kukula kwa thumba

Kulondola kwa kulemera: Kupatuka kwachizolowezi nthawi zambiri ± 0.5 magalamu pa phukusi la 1kg

Kukula kwa phukusi: Kulemera kosinthika kuyambira 200g mpaka 10kg

Mitundu ya ma phukusi: Matumba a pilo, matumba otsekedwa ndi ma quad-seal, matumba okhala ndi gusseted, ndi matumba okhala ngati doy

Kuchuluka kwa filimu: 200mm mpaka 820mm kutengera zofunikira pa thumba

Njira zotsekera: Kutsekera kutentha ndi kutentha kwa 80-200°C

Kuphatikiza kwa ma servo motors m'makina amakono kumathandiza kuwongolera bwino kutalika kwa thumba, kupanikizika kotseka, ndi kuyenda kwa nsagwada, zomwe zimapangitsa kuti phukusi likhale labwino nthawi zonse ngakhale likuyenda mofulumira kwambiri.

Ubwino wa Mapulogalamu Opangira Ma Packaging a Kibble

Kuphatikiza kwa multihead weiger/VFFS kumapereka ubwino wapadera pazinthu zophikidwa:

1. Kusweka kochepa kwa zinthu chifukwa cha njira zoyendetsera zinthu zomwe zili ndi mtunda wabwino kwambiri wotsikira

2. Kuwongolera bwino kulemera komwe nthawi zambiri kumachepetsa kupatsa kwa zinthu ndi 1-2% poyerekeza ndi makina odzaza

3. Kudzaza kosalekeza komwe kumapangitsa kuti phukusi liwoneke bwino komanso kuti likhale lolimba

4. Kugwira ntchito mwachangu kwambiri komwe kumawonjezera luso lopanga

5. Mphamvu zosinthira zosinthika za kukula kosiyanasiyana kwa kibble ndi mitundu ya phukusi

5. Makina amakono ali ndi mawonekedwe osavuta kugwiritsa ntchito okhala ndi maphikidwe okonzedweratu a zinthu zosiyanasiyana, zomwe zimathandiza kusintha mawonekedwe mu mphindi 15-30 popanda zida zapadera.

Mayankho Othandizira Kupaka: Makina Opangira Zinthu Zambiri Okhala ndi Mutu Wambiri ndi Paketi Yokhala ndi Thumba

Popeza kuti zakudya za ziweto zimakhala ndi mawonekedwe ndi makulidwe osiyanasiyana, makamaka zakudya zamtundu wa ndodo zomwe sizikugwirizana bwino ndi njira zachikhalidwe zogwiritsira ntchito, kuziyika m'matumba kungakhale kovuta. Zakudya zamtunduwu zimakhala ndi mawonekedwe osiyanasiyana, makulidwe, ndi kufooka. Mwachitsanzo, ndodo za mano ndi jerky ndizosiyana kwambiri ndi mabisiketi ndi kutafuna. Kusakhazikika kumeneku kumafuna njira zamakono zogwiritsira ntchito zomwe zingathe kulunjika ndi kukonza zinthu popanda kuziphwanya.

Zakudya zambiri zapamwamba ziyenera kuwoneka kudzera m'maphukusi awo kuti ziwonetse ubwino wa chinthucho, zomwe zikutanthauza kuti zinthuzo ziyenera kuyikidwa bwino kwambiri poyerekeza ndi mawindo owonera. Kuyang'ana kwambiri momwe zakudya zimaperekedwera mu malonda kumatanthauza kuti maphukusi ayenera kusunga zinthuzo pamzere ndikuziletsa kuti zisayendeyende panthawi yotumiza.

Zakudya zophikidwa nthawi zambiri zimakhala ndi zinthu zambiri zowonjezera mafuta ndi kukoma zomwe zimatha kulowa m'malo opakira, zomwe zingafooketse chisindikizocho. Chifukwa cha izi, njira zapadera zogwirira ndi kutseka zimafunika kuti phukusi likhale labwino ngakhale pali zotsalira za mankhwala.

Zigawo za Machitidwe ndi Kasinthidwe

Makina opakira zinthu zodzoladzola ali ndi zolemera zapadera zokhala ndi mitu yambiri zomwe zimapangidwa makamaka kuti zikhale ndi zinthu zodzoladzola zamtundu wa ndodo, zomwe zimaonetsetsa kuti zimadzazidwa m'matumba.

1. Chonyamulira chakudya: gawaniza katunduyo kwa mitu yolemera

2. Sinthani choyezera cha mitu yambiri pazinthu zomata: kulemera kolondola ndikudzaza molunjika mu phukusi

3. Makina opakira zinthu m'thumba: dzazani zinthu zokomazo m'matumba opangidwa kale, zitsekeni moyima.

4. Chowunikira zitsulo ndi choyezera: onani ngati pali zitsulo mkati mwa matumba omalizidwa ndipo tsimikizirani kulemera kwa phukusi kawiri

5. Loboti ya Delta, makina oika makatoni, makina oika mapaleti (ngati mukufuna): gwiritsani ntchito mzere womaliza wokha.

Kufotokozera

Kupaka Chakudya cha Ziweto Chonyowa: Tuna Multihead Weiger yokhala ndi Vacuum Pouch Machine

Chakudya cha ziweto chonyowa ndi chovuta kwambiri kuchiyika m'matumba chifukwa chimakhala ndi chinyezi chambiri (nthawi zambiri 75–85%) ndipo chimatha kuipitsidwa. Chifukwa chakuti zinthuzi ndi zamadzimadzi pang'ono, zimafunika zida zapadera zogwirira ntchito zomwe zimaletsa kutayikira kwa madzi ndikusunga malo otsekereza aukhondo ngakhale pali zotsalira za zinthuzo.

Zinthu zonyowa zimakhala ndi chizolowezi chofuna mpweya, ndipo kuziika pamalo ouma kungachepetse nthawi yogwiritsira ntchito mpweya kuyambira miyezi ingapo mpaka masiku angapo. Kuyika zinthu zonyowa kumafunika kupanga zopinga zambiri ku mpweya komanso kulola kuti chakudya chokhuthala chizidzaza ndi zidutswa, soseji, kapena ma gels.

Zigawo za Machitidwe ndi Kasinthidwe

1. Chonyamulira chakudya: gawaniza katunduyo kwa mitu yolemera

2. Sinthani cholemera cha mitu yambiri: cha chakudya chonyowa cha ziweto monga tuna, sungani bwino ndikudzaza mu phukusi

3. Makina opakira thumba: dzazani, tulutsani utsi ndikutseka matumba opangidwa kale.

4. Choyezera: tsimikizirani kawiri kulemera kwa phukusi

Kufotokozera

Zochitika Zamtsogolo mu Mapaketi a Zakudya za Ziweto a Mitundu Yambiri

Kuwongolera Ubwino Wolosera

Machitidwe oneneratu khalidwe akuyimira kupita patsogolo kwakukulu kuposa ukadaulo wachikhalidwe wowunikira. M'malo mongozindikira ndikukana ma phukusi olakwika, machitidwewa amasanthula machitidwe mu deta yopanga kuti alosere mavuto omwe angakhalepo asanachitike. Mwa kuphatikiza deta kuchokera ku njira zoyambira ndi zoyezera magwiridwe antchito, ma algorithms oneneratu amatha kuzindikira kulumikizana kobisika komwe sikuoneka kwa ogwiritsa ntchito.

Kusintha kwa Maonekedwe Odziyimira Payokha

Chinthu chopatulika cha ma CD okhala ndi mitundu yosiyanasiyana - kusintha kodziyimira pawokha pakati pa mitundu ya zinthu - chikuchitika chifukwa cha kupita patsogolo kwa ma robotic ndi machitidwe owongolera. Ma CD atsopano okhala ndi makina osinthira okha omwe amakonzanso zida popanda kuthandizidwa ndi anthu. Makina osinthira zida a robotic amalowa m'malo mwa zida, makina oyeretsera okha amakonza malo olumikizirana ndi zinthu, ndipo kutsimikizira kotsogozedwa ndi maso kumatsimikizira kukhazikitsidwa koyenera.

Makina odziyimira okhawa amatha kusinthana pakati pa zinthu zosiyanasiyana - kuchokera ku chakudya chophwanyika kupita ku chakudya chonyowa - popanda kusokoneza kwambiri kupanga. Opanga amanena kuti nthawi yosinthira mawonekedwe imachepa kuchoka pa maola mpaka mphindi zosakwana 30, ndipo njira yonseyi imayendetsedwa ndi lamulo limodzi la wogwiritsa ntchito. Ukadaulowu ndi wofunika kwambiri kwa opanga omwe angapereke mapangano ambiri omwe amatha kusintha zinthu zambiri tsiku lililonse m'njira zosiyanasiyana za chakudya cha ziweto.

Kukonza Zinthu Zokhazikika

Kukhazikika kwakhala mphamvu yoyendetsera ntchito yopanga chakudya cha ziweto, opanga akupanga zida zapadera zogwirira ntchito zosamalira chilengedwe zomwe kale sizinagwire ntchito bwino pamakina wamba. Makina atsopano opangira mapewa ndi otsekera tsopano amatha kukonza mapepala okhala ndi mapepala ndi mafilimu a mono-fiber omwe amathandizira njira zobwezeretsanso zinthu pamene akusunga chitetezo cha zinthu.

Opanga zida apanga njira zapadera zowongolera kupsinjika zomwe zimagwirizana ndi mawonekedwe osiyanasiyana otambasula mafilimu okhazikika, pamodzi ndi ukadaulo wosinthidwa wotseka womwe umapanga kutseka kodalirika popanda kufunikira zigawo zotsekera zochokera ku zinthu zakale. Zatsopanozi zimathandiza mitundu ya zakudya za ziweto kukwaniritsa zomwe zimafunika popanga zinthu zachilengedwe popanda kuwononga kukhulupirika kwa phukusi kapena nthawi yosungiramo zinthu.

Chofunika kwambiri ndi chitukuko cha kukonza ndi kusamalira mafilimu opangidwa ndi manyowa, omwe kale anali ndi vuto la makina osinthasintha omwe amachititsa kuti ntchito isamayende bwino. Njira zosinthira mafilimu, malo apadera ozungulira, komanso kasamalidwe ka kutentha kwapamwamba tsopano zimalola kuti zipangizozi zizigwira ntchito bwino pa chakudya chophwanyidwa, chophikidwa, komanso chonyowa.

Zatsopano Zogwira Ntchito

Kupatula kukhazikika, kupita patsogolo kwa sayansi ya zinthu zakuthupi kukupanga ma CD ogwira ntchito omwe amawonjezera nthawi yogwiritsira ntchito zinthuzo ndikuwonjezera luso la ogula. Makonzedwe atsopano a zida amakwaniritsa zida zapaderazi, kuphatikiza machitidwe oyambitsa zinthu zochotsa mpweya, zinthu zowongolera chinyezi, ndi zinthu zophera tizilombo mwachindunji mu njira yopangira.

Chofunika kwambiri ndi kuphatikiza ukadaulo wa digito mu ma CD enieni. Ma CD amakono osungira chakudya cha ziweto tsopano akhoza kukhala ndi zida zamagetsi zosindikizidwa, makina a RFID, ndi ma NFC tag omwe amalola kutsimikizira malonda, kuyang'anira zatsopano, komanso kutenga nawo mbali kwa ogula. Maukadaulo amenewa amafunikira kusamalidwa mwapadera panthawi yokonza ma CD kuti apewe kuwonongeka kwa zida zamagetsi.

Kusintha Koyendetsedwa ndi Malamulo

Malamulo osinthika, makamaka okhudza chitetezo cha chakudya ndi kusamutsa zinthu, akupitilizabe kulimbikitsa chitukuko cha zida zokonzera chakudya cha ziweto. Machitidwe atsopano akuphatikizapo luso lowongolera lomwe limalemba mfundo zofunika kwambiri panthawi yonse yopangira, ndikupanga zolemba zotsimikizira zomwe zimakwaniritsa zofunikira zamalamulo zolimba kwambiri.

Zipangizo zomwe zapangidwira malamulo aposachedwa zimaphatikizapo njira zapadera zotsimikizira zomwe zimatsimikizira kukhulupirika kwa phukusi pogwiritsa ntchito njira zosawononga zoyenera kuyang'aniridwa 100%. Machitidwewa amatha kuzindikira zolakwika zazing'ono kwambiri zosindikizira, zinthu zakunja, ndi kuipitsidwa komwe kungawononge chitetezo cha chinthucho kapena nthawi yake yosungiramo zinthu.

Kulumikizana kwa Unyolo Wopereka

Kupatula makoma a fakitale, makina opakira tsopano amalumikizana mwachindunji ndi ogwirizana nawo mu unyolo wopereka zinthu kudzera pa nsanja zotetezeka zamtambo. Kulumikizana kumeneku kumathandiza kutumiza zinthu nthawi yomweyo, kutsimikizira khalidwe lokha, komanso kuwoneka bwino kwa kupanga zinthu nthawi yeniyeni zomwe zimathandizira kulimba kwa unyolo wopereka zinthu.

Chofunika kwambiri pa ntchito zosiyanasiyana ndi kuthekera kugawana nthawi yopangira ndi ogulitsa zinthu zopaka, kuonetsetsa kuti zinthuzo zili ndi zinthu zoyenera popanda chitetezo chokwanira. Makina apamwamba amatha kupanga zinthu zokha kutengera zomwe zanenedweratu, kusintha momwe zinthuzo zingagwiritsidwire ntchito kuti zigwirizane ndi kuchuluka kwa zinthu zomwe zasungidwa.

Ukadaulo Wokhudza Ogwiritsa Ntchito

Mzere wolongedza katundu wakhala chinthu chofunikira kwambiri pothandiza kuti ogula azitenga nawo mbali kudzera muukadaulo womwe ulipo panthawi yopanga zinthu. Machitidwe amakono amatha kuphatikiza zizindikiro zapadera, zoyambitsa zenizeni zowonjezeredwa, ndi chidziwitso cha ogula mwachindunji mu phukusi, zomwe zimapangitsa kuti pakhale mwayi wolumikizana ndi mtundu kupitirira zomwe zili mkati mwake.

Chofunika kwambiri kwa makampani opanga zakudya za ziweto zapamwamba ndi kuthekera kophatikiza chidziwitso cha kutsata komwe kumalumikiza mapaketi enaake ku magulu opanga, magwero a zosakaniza, ndi zotsatira zoyesa zabwino. Mphamvu imeneyi imalola makampani kutsimikizira zomwe akunena zokhudza kupeza zosakaniza, njira zopangira, ndi kutsitsimuka kwa zinthu.

Mapeto

Palibenso njira "yofanana ndi ya aliyense" yogwiritsira ntchito chakudya cha ziweto. Kugwiritsa ntchito njira zapadera zopakira chakudya pa mtundu uliwonse wa chinthu chachikulu ndikofunika kwambiri kuti zinthu zikhale bwino komanso zogwira mtima. Mwachitsanzo, makina othamanga kwambiri odzaza ndi kutseka matumba odzaza ndi zinthu zina zophikidwa, zosinthika komanso makina oyeretsera utsi wa chakudya chonyowa.

Kuwona mwatsatanetsatane kuchuluka kwa zopangira zanu, kuchuluka kwa zinthu zomwe mumapanga, ndi njira yokulirakulira mtsogolo kuyenera kutsogolerani kusankha kwanu kogwiritsa ntchito ukadaulo wamtunduwu. Sikuti zida ziyenera kukhala zabwino zokha, komanso mukufunikira dongosolo lomveka bwino komanso ubale wolimba ndi wogulitsa yemwe amadziwa momwe angagwirire ntchito ndi mtundu wanu. Makampani ogulitsa zakudya za ziweto amatha kukonza bwino, kuchepetsa kuwononga zinthu, ndikupanga maziko olimba ogwirira ntchito kuti apambane pamsika wopikisana pogwiritsa ntchito ukadaulo woyenera wa chinthu chilichonse.