IiFomathi ezininzi zoomatshini bokuPakisha ukutya kwezilwanyana zezilwanyana zeKibble, ukuThwatha kunye noKutya kweSilwanyana esiManzi

Intshayelelo

I-Evolution of Pet Food Packaging Dieds

Imarike yokutya kwezilwanyana zasekhaya isakhula, kwaye iya isanda ngokwahluka. Oku kuthetha ukuba ngoku kukho amaqela aliqela okutya kwezilwanyana zasekhaya afuna izisombululo zawo ezizodwa zokupakishwa. Imarike yanamhlanje idinga izisombululo zokupakishwa ezinokuphatha i-kibble, ukuphatha, kunye nokutya okumanzi ngeendlela ezithe ngqo kuhlobo ngalunye lokutya. Ezi ntlobo zintathu zokutya zahluke kakhulu enye kwenye kwaye kufuneka ziphathwe ngeendlela ezahlukeneyo. Abanini bezilwanyana zasekhaya bafuna ukupakishwa okungcono okugcina ukutya kutsha kwaye kubonise umgangatho wemveliso. Abavelisi kufuneka beze nezisombululo ezithile zohlobo ngalunye lwemveliso.

Uphononongo lwakutsha nje kushishino lubonisa ukuba i-72% yabenzi bokutya kwezilwanyana zasekhaya ngoku benza ngaphezu kodidi olunye lokutya. Oku kunokwenza izinto zibe nzima ukuqhuba xa isixhobo esingalunganga sisetyenziselwa iintlobo ezininzi zokutya. Endaweni yokuzama ukusebenzisa umatshini omnye kuzo zonke iintlobo zokutya kwesilwanyana sasekhaya, iinkampani ngoku zenza izixhobo ezizizo ifomathi ethile esebenza kakuhle kuhlobo ngalunye lokutya kwesilwanyana sasekhaya.

Ityala leShishini leZisombululo zokuPakisha eziZodwa

Abenzi bokutya kwezilwanyana zasekhaya baye bafumanisa ukuba iindlela zokupakisha ezikhethekileyo zefomathi yemveliso nganye zisebenza ngcono kuneendlela zokupakisha zenjongo jikelele ngokwemigaqo yokwenziwa kakuhle, umgangatho wepakethi, kunye nomonakalo omncinci kwimveliso. Abavelisi banokufumana owona msebenzi ubalaseleyo kuhlobo ngalunye lwemveliso ngokwenza utyalo-mali kwisixhobo esilungiselelwe loo fomati endaweni yokusebenzisa oomatshini benjongo ngokubanzi.

Ukuqonda iimfuno zokupakisha ezahlukeneyo ze-kibble, i-snacks, kunye nezinto zokutya ezimanzi kuye kwabaluleka kubavelisi abafuna ukuphuhlisa amashishini abo kwaye benze imveliso yabo isebenze ngakumbi. Inkqubo nganye ekhethekileyo inezinto zobuchwepheshe ezenziwe ukuba zisebenze ngeempawu ezizodwa zolu hlobo lwahlukileyo lokutya kwesilwanyana sasekhaya. Oku kukhokelela ekuphumeni okuphezulu, imfezeko yephakheji engcono, kunye nesibheno esingcono seshelufu.

Isishwankathelo seFomathi-Specific Technology Solutions

Umzi-mveliso uphuhlise amaqonga amathathu ahlukeneyo etekhnoloji yokupakisha elungiselelwe udidi ngalunye olukhulu lokutya kwesilwanyana sasekhaya:

Iinkqubo zokupakisha ze-Kibble ezinee-weighers ezininzi ezidityaniswe noomatshini abathe nkqo be-fill-seal abagqwesileyo ekuphatheni iimveliso ezomileyo eziqukuqelayo ngokuchaneka okuphezulu kunye nesantya.

Nyanga izisombululo zokupakisha usebenzisa iiweyiri ezikhethekileyo zemultihead kunye noomatshini bokupakisha iipouch ezilungiselelwe ngokukodwa iimveliso ezinemilo engaqhelekanga, ngakumbi umngeni wokuphatha uhlobo lwentonga.

Izixhobo ezimanzi zokupakisha ukutya kwezilwanyana zasekhaya ezibandakanya iiweyiri ezilungiselelweyo ezininzi ezineenkqubo zesingxobo esifunxayo ezigcina ingqibelelo yemveliso ngelixa ziqinisekisa ukuvuza kwamatywina kwiimveliso zokufuma okuphezulu.

I-Kibble Packaging Solutions: I-Multihead Weigher kunye neFomu eNgqobileyo yokuZalisa uMshini wokutywina

I-kibble eyomileyo inika iimfuno zokupakisha ezahlukileyo ngenxa yeempawu zayo ezibonakalayo. Igranular, indalo equkuqelayo ekhululekileyo yekibble iyenza ilungele iinkqubo ezityiswa ngumxhuzulane, kodwa idala imingeni ekufezekiseni ulawulo lobunzima obuchanekileyo ngenxa yokwahluka kobukhulu beqhekeza, ukuxinana, kunye neempawu zokuhamba.

Amacandelo eNkqubo kunye noBumbeko

Inkqubo yokupakisha i-kibble eqhelekileyo idibanisa i-multihead weigher kunye ne-vertical form-fill-seal (VFFS) umatshini kwi-configuration edibeneyo. I-multihead weigher, ngokuqhelekileyo ifakwe ngokuthe ngqo ngaphaya kweyunithi ye-VFFS, iqulethe i-10-24 iintloko ezinobunzima ezilungiselelwe kwipatheni yesetyhula. Intloko nganye ilinganisa ngokuzimeleyo inxalenye encinci ye-kibble, kunye nenkqubo yekhompyutheni edibanisa imidibaniso efanelekileyo ukufezekisa ubunzima bepakethe ekujoliswe kuyo kunye nokunikezelwa okuncinci.

Icandelo le-VFFS lenza ityhubhu eqhubekayo kwifilimu ecaba, idala itywina longitudinal ngaphambi kokuba imveliso ikhutshwe kwi-weigher ngokusebenzisa i-hopper yexesha. Lo matshini ke wenza amatywina anqamlezayo, ahlula iipakethe ezisikiweyo kwaye zikhutshelwe kwiinkqubo ezisezantsi.

Iinkqubo zokupakisha zekibble eziphambili ziquka:

1. I-Infeed conveyor: sasaza imveliso kwiintloko zobunzima

2. I-Multihead weigher: ukuchaneka ukulinganisa kwaye ugcwalise i-kibble kwiphakheji

3. Ifom ethe nkqo igcwalise umatshini wokutywina: ifom kwaye utywine umqamelo kunye neengxowa ze-gusset ezivela kwifilimu yomqulu.

4. Imveliso yokuhambisa: hambisa iingxowa ezigqityiweyo kwinkqubo elandelayo

5. Umtshina wesinyithi kunye ne-checkweigher: khangela ukuba kukho isinyithi ngaphakathi kweengxowa ezigqityiweyo kwaye uqinisekise kabini ubunzima beepakethi

6. I-robot ye-delta, umatshini we-cartoning, umatshini we-palletizing (ukhetho): yenza ukuphela komgca kwinkqubo ezenzekelayo.

IiNgcaciso zobuGcisa

Iinkqubo zokupakisha zeKibble zizisa isantya esikhokelayo kwishishini kunye nokuchaneka:

Izantya zokupakisha: Iingxowa ze-50-120 ngomzuzu kuxhomekeke kubungakanani bengxowa

Ukuchaneka kobunzima: Ukutenxa okusemgangathweni ngokuqhelekileyo ± 0.5 grams kwiiphakheji ze-1kg

Ubungakanani bepakethi: Uluhlu oluguquguqukayo ukusuka kwi-200g ukuya kwi-10kg

Iifomathi zokupakisha: Iingxowa zomqamelo, iingxowa ezine-quad-seal, iibhegi ezigutyungelweyo, kunye nezingxobo zohlobo lwe-doy

Umthamo wobubanzi befilimu: 200mm ukuya kwi-820mm ngokuxhomekeke kwiimfuno zebhegi

Iindlela zokutywina: Ukutywinwa kobushushu ngamaqondo obushushu angama-80-200°C

Ukudityaniswa kweenjini ze-servo kuzo zonke iinkqubo zanamhlanje kuvumela ulawulo oluchanekileyo kubude bebhegi, uxinzelelo lokutywina, kunye nokushukuma kwemihlathi, okukhokelela kumgangatho wepakethe ongaguqukiyo nakwizantya eziphezulu.

Izinto eziluncedo kwi-Kibble Packaging Applications

I-Multihead weigher/VFFS indibaniselwano ibonelela ngezibonelelo ezithile kwiimveliso zekibble:

1. Ukwaphulwa kwemveliso encinci ngenxa yeendlela ezilawulwayo zokuhamba kwemveliso kunye nemigama ephuculweyo yokulahla

2. Ukulawulwa kobunzima obugqwesileyo obunciphisa ngokuqhelekileyo ukunikezelwa kwemveliso nge-1-2% xa kuthelekiswa neenkqubo ze-volumetric

3. Amanqanaba okuzalisa ahambelanayo aphucula ukubonakala kwephakheji kunye nokuzinza kwe-stacking

4. Ukusebenza kwesantya esiphezulu esenza ukuba imveliso isebenze kakuhle

5. Izakhono zokutshintsha eziguquguqukayo zobukhulu obuhlukeneyo bekibble kunye neefomathi zephakheji

5. Iisistim zanamhlanje zibonakalisa i-interfaces-friendly-friendly interfaces kunye neeresiphi ezicwangcisiweyo kwangaphambili kwiimveliso ezahlukeneyo, ezenza utshintsho lwefomathi kwi-15-30 imizuzu ngaphandle kwezixhobo ezikhethekileyo.

Phatha izisombululo zokuPakisha: I-Multihead Weigher ekhethekileyo kunye nomatshini wokupakisha wePouch

Ngenxa yokuba izilwanyana zezilwanyana zasekhaya ziza kwiimilo ezininzi ezahlukeneyo kunye nobukhulu, ngokukodwa uhlobo lwentonga olungaphenduli kakuhle kwiindlela zokuphatha eziqhelekileyo, ukupakisha kunokuba nzima. Iimpatho ziza kuluhlu olubanzi lweemilo, ubukhulu, kunye namanqanaba obuthathaka. Umzekelo, izinti zamazinyo kunye nejerky zahluke kakhulu kwiibhiskithi kunye ne-chews. Oku kungahambi kakuhle kufuna iindlela zokuphatha eziphucukileyo ezinokuqhelanisa kwaye zilungiselele iimveliso ngaphandle kokuzaphula.

Uninzi lwezinto eziphakamileyo eziphezulu kufuneka zibonakale ngokupakishwa kwazo ukubonisa umgangatho wemveliso, oku kuthetha ukuba iimveliso kufuneka zibekwe ngokuchanekileyo ngokumalunga neefestile zokujonga. Ugxininiso kwindlela ukuphathwa okuvezwa ngayo kwintengiso kuthetha ukuba ukupakishwa kufuneka kugcinwe imveliso emgceni kwaye ibayekise ukuhambahamba ngexesha lokuhambisa.

Izithako zihlala zinamafutha amaninzi kunye nezixhasi zencasa ezinokungena kwindawo yokupakisha, enokuthi yenze buthathaka itywina. Ngenxa yoku, iindlela ezizodwa zokubamba kunye nokutywinwa ziyafuneka ukuze kugcinwe umgangatho wepakethe nangona kukho intsalela yemveliso.

Amacandelo eNkqubo kunye noBumbeko

Iisistim zokupakisha zokunyanga zineentsimbi ezikhethekileyo ze-multihead eziyilelwe ngokuthe ngqo ukunyanga uhlobo lwentonga, eqinisekisa ukuzaliswa ngokuthe nkqo kwiipowutshi.

1. I-Infeed conveyor: sasaza imveliso kwiintloko zobunzima

2. Yenza ngokwezifiso isikali seMultihead kwiimveliso zentonga: ngokuchanekileyo ubunzima kwaye ngokuthe nkqo ugcwalise ukuphatha kwiphakheji

3. Umatshini wokupakisha isingxobo: zalisa izinto eziphathwayo kwiipowutshi zangaphambili, zitywine ngokuthe nkqo.

4. Umtshina wesinyithi kunye ne-checkweigher: khangela ukuba kukho isinyithi ngaphakathi kweengxowa ezigqityiweyo kwaye uqinisekise kabini ubunzima beepakethi

5. I-robot ye-delta, umatshini we-cartoning, umatshini we-palletizing (ukhetho): yenza ukuphela komgca kwinkqubo ezenzekelayo.

Inkcazo

Ukupakishwa kokutya okufumileyo kwezilwanyana zasekhaya: I-Tuna Multihead Weigher kunye nomatshini we-Vacuum Pouch

Ukutya kwesilwanyana sasekhaya esimanzi kokona kunzima ukukupakisha kuba kunokufuma okuninzi (ngokuqhelekileyo ngama-75–85%) kwaye kunokosuleleka. Ngenxa yokuba ezi mveliso zilulwelo oluncinane, zifuna izixhobo zokuphatha ezikhethekileyo ezigcina ukuchitheka kungenzeki kwaye zigcine iindawo ezitywiniweyo zicocekile naxa kukho intsalela yemveliso.

Izinto ezimanzi zivakalelwa kakhulu kwi-oksijini, kwaye ukuvezwa kunokunciphisa ubomi babo beshelufu ukusuka kwiinyanga ukuya kwiintsuku. Ukupakishwa kufuneka kudale imiqobo ephantse iphelele kwioksijini ngelixa ikwavumela ukuzaliswa kokutya okushinyeneyo okunokuba neechunks, igravy, okanye iijeli kuzo.

Amacandelo eNkqubo kunye noBumbeko

1. I-Infeed conveyor: sasaza imveliso kwiintloko zobunzima

2. Yenza ngokwezifiso isilinganisi seMultihead: ukutya okumanzi kwesilwanyana esifana netyhuna, ukuchaneka ubunzima kwaye ugcwalise kwiphakheji

3. Umatshini wokupakisha isingxobo: gcwalisa, tshayela kwaye utywine iipowutshi zangaphambili.

4. I-Checkweigher: qinisekisa kabini ubunzima beepakethi

Inkcazo

Imizila yexesha elizayo kwi-Multi-Format Pet Food Packaging

Ulawulo loMgangatho oluqikelelweyo

Iisistim zomgangatho oqikelelweyo zibonisa ukuqhubela phambili okubonakalayo ngaphaya kobuchwepheshe bokuhlola bemveli. Kunokuba uchonge nje kwaye ukhabe iipakethe ezineziphene, ezi nkqubo zihlalutya iipateni kwidatha yemveliso ukuqikelela imiba enokubakho yobulunga phambi kokuba yenzeke. Ngokudibanisa idatha esuka kwiinkqubo eziphezulu kunye neemetrics zokusebenza zokupakisha, i-algorithms eqikelelwayo inokuchonga ulungelelwaniso olufihlakeleyo olungabonakaliyo kubaqhubi babantu.

Utshintsho lweFomathi eZimeleyo

Igrail engcwele yokupakishwa kwefomathi eninzi - iinguqu ezizimeleyo ngokupheleleyo phakathi kweentlobo zemveliso - ziba yinyani ngokuhambela phambili kwiirobhothi kunye neenkqubo zokulawula. Imigca yokupakisha yesizukulwana esitsha ibandakanya iisistim zokutshintsha ezizenzekelayo eziphinda zihlengahlengise izixhobo ngaphandle kokungenelela komntu. Abaguquli bezixhobo zerobhothi bathatha indawo yeefomathi zefomathi, iisistim zokucoca ezizenzekelayo zilungiselela umphezulu wonxibelelwano lwemveliso, kwaye ukuqinisekiswa okukhokelwa ngumbono kuqinisekisa ukuseta okufanelekileyo.

Ezi nkqubo zizimeleyo zinokutshintsha phakathi kweemveliso ezahlukeneyo kakhulu - ukusuka kwi-kibble ukuya kukutya okumanzi - kunye nokuphazamiseka okuncinci kwemveliso. Abavelisi banika ingxelo yokutshintsha amaxesha efomathi ehlayo ukusuka kwiiyure ukuya ngaphantsi kwemizuzu engama-30, kunye nenkqubo yonke elawulwa ngomyalelo omnye wabasebenzisi. Itekhnoloji ibaluleke kakhulu kubenzi bekhontrakthi abanokwenza utshintsho oluninzi mihla le kwiifomathi ezahlukeneyo zokutya kwezilwanyana zasekhaya.

Uphuhliso lokuPakisha oluZinzileyo

Uzinzo lube yeyona nto iqhubayo ekupakishweni kokutya kwezilwanyana zasekhaya ezintsha, kunye nabavelisi baphuhlisa izixhobo ezikhethekileyo zokuphatha imathiriyeli ehambelana nendalo ebikade ingasebenzi kakuhle koomatshini abaqhelekileyo. Amagxa okwenza amagxa kunye neenkqubo zokutywinwa ngoku ziyakwazi ukucubungula i-laminates esekelwe ephepheni kunye neefilimu ze-mono-material ezixhasa amanyathelo okuhlaziya ngelixa kugcinwa ukukhuselwa kwemveliso.

Abavelisi bezixhobo baye baphuhlisa iinkqubo ezikhethekileyo zolawulo loxinzelelo oluvumela iimpawu ezolulekileyo zeefilim ezizinzileyo, kunye nobuchwepheshe bokutywina obulungisiweyo obenza ukuvalwa okuthembekileyo ngaphandle kokufuna i-fossil-based sealant layers. Olu tshintsho luvumela iimveliso zokutya kwezilwanyana zasekhaya ukuba zihlangabezane nezibophelelo zokusingqongileyo ngaphandle kokubeka esichengeni isidima sephakheji okanye ubomi beshelufu.

Okubaluleke kakhulu kuphuhliso lonyango kunye nokuphatha iifilimu ezivundisiweyo, eziye zabandezeleka ngokwembali ngenxa yokungahambelani kweempawu zoomatshini ezibangele ukuphazamiseka rhoqo kwemveliso. Iindlela zefilimu ezilungisiweyo, iindawo ezikhethekileyo eziqengqelekayo, kunye nolawulo oluphezulu lobushushu ngoku luvumela ezi mathiriyeli ukuba ziqhube ngokuthembekileyo kuyo yonke i-kibble, unyango, kunye nosetyenziso lokutya okumanzi.

Izinto ezintsha zokwenziwa kwezinto ezisebenzayo

Ngaphandle kozinzo, ukuqhubela phambili kwesayensi yezinto kudala ukupakishwa okusebenzayo okwandisa ubomi beshelufu yemveliso kwaye kwandise amava abathengi. Ulungelelwaniso lwezixhobo ezitsha luhlalisa ezi zinto zikhethekileyo, ezibandakanya iinkqubo zokuvula i-oxygen scavengers, izinto zokulawula umswakama, kunye neempawu ze-antimicrobial ngqo kwinkqubo yokupakisha.

Eyona nto ibalulekileyo kukudityaniswa kobuchwepheshe bedijithali kwipakethe ebonakalayo. Imigca yangoku yokupakisha ukutya kwezilwanyana zasekhaya ngoku inokubandakanya izinto zombane eziprintiweyo, iinkqubo zeRFID, kunye neethegi ze-NFC ezenza uqinisekiso lwemveliso, ukujonga ubutsha, kunye nokuzibandakanya kwabathengi. Ezi teknoloji zifuna ukuphathwa okukhethekileyo ngexesha lenkqubo yokupakisha ukukhusela umonakalo kwizinto ze-elektroniki.

Uhlengahlengiso oluqhutywa ngumthetho

Imithetho eguqukayo, ngakumbi malunga nokhuseleko lokutya kunye nokufuduka kwezinto, iyaqhubeka nokuqhuba uphuhliso lwezixhobo zokupakisha ukutya kwezilwanyana zasekhaya. Iisistim ezitsha zibandakanya amandla okubeka esweni okongeziweyo abhala amanqaku abalulekileyo olawulo kuyo yonke inkqubo yokupakishwa, ukudala iirekhodi zokuqinisekisa ezanelisa iimfuno ezingqongqo zolawulo.

Izixhobo ezilungiselelwe indawo yokulawula yamva nje ziquka iinkqubo ezikhethekileyo zokuqinisekisa eziqinisekisa ukunyaniseka kwephakheji usebenzisa iindlela ezingonakalisi ezifanelekileyo zokuhlolwa kwe-100%. Ezi nkqubo zinokubona iziphene zokutywinwa kwe-microscopic, ukubandakanywa kwemathiriyeli yangaphandle, kunye nosulelo olunokuthi lubeke esichengeni ukhuseleko lwemveliso okanye ubomi beshelufu.

UQhagamshelwano lwekhonkco lonikezelo

Ngaphaya kweendonga zefektri, iisistim zokupakisha ngoku zinxibelelana ngokuthe ngqo kunye namaqabane okubonelela ngamaqonga amafu akhuselekileyo. Olu nxibelelwano luvumela ukuhanjiswa kwezinto ngexesha elifanelekileyo, ukuqinisekiswa komgangatho ozenzekelayo, kunye nokubonakala kwexesha lokwenyani lemveliso ephucula ukomelela kwekhonkco lokubonelela.

Okubaluleke ngakumbi kwimisebenzi yeefomathi ezininzi kukukwazi ukwabelana ngeeshedyuli zemveliso kunye nababoneleli bezinto zokupakisha, ukuqinisekisa uluhlu olufanelekileyo lwamacandelo akhethekileyo ngaphandle kokhuseleko olugqithisileyo. Iinkqubo eziphucukileyo zinokuvelisa ngokuzenzekelayo imiyalelo yezinto ezisekelwe kuqikelelo lwemveliso, ukulungelelanisa iipateni zokwenyani zokusetyenziswa ukunyusa amanqanaba oluhlu.

Consumer Engagement Technologies

Umgca wokupakisha ube yinto ephambili yokuvumela ukubandakanyeka kwabathengi ngokusebenzisa ubuchwepheshe obufakwe ngexesha lenkqubo yokuvelisa. Iinkqubo zanamhlanje zinokubandakanya izichazi ezikhethekileyo, izichukumisi zenyani ezongeziweyo, kunye nolwazi lwabathengi ngokuthe ngqo kwipakethe, ukudala amathuba onxibelelwano lwebrand ngaphaya kwemveliso ebonakalayo.

Okubaluleke ngakumbi kwiimpawu zokutya kwesilwanyana sasekhaya kukukwazi ukubandakanya ulwazi lokulandeleka oludibanisa iipakethe ezithile kwiibhetshi zemveliso, imithombo yesithako, kunye neziphumo zovavanyo lomgangatho. Esi sikhundla sivumela iibrendi ukuba zixhase amabango amalunga nokufunwa kwezinto, ukwenziwa kwemveliso, kunye nokutsha kwemveliso.

Ukuqukumbela

Akusekho "isayizi enye ilingana nayo yonke" indlela yokutya kwesilwanyana. Ukusebenzisa iindlela zokupakisha ezikhethekileyo kuhlobo ngalunye lwemveliso ephambili sisitshixo sokuqinisekisa ukuba umgangatho kunye nokusebenza kakuhle kuhlala kuphezulu. Umzekelo, oomatshini besantya esiphezulu sokuzalisa-ifom yokuzalisa i-kibble, ii-pouch fillers eziguquguqukayo zokuphatha kunye neenkqubo zokufunxa ezicocekileyo zokutya okumanzi.

Ujongo olucacileyo kumanani akho emveliso, uluhlu lwemveliso, kunye nesicwangciso sokukhula kwixesha elizayo kufuneka sikhokele ukhetho lwakho lokutyala imali kolu hlobo lobuchwephesha. Ayisiyiyo kuphela into yokuba izixhobo zibe zilungile, kodwa ufuna isicwangciso esicacileyo kunye nobudlelwane obuluqilima kunye nomthengisi owaziyo ukusebenza ngefomathi yakho. Iinkampani zokutya kwezilwanyana zasekhaya zingaphucula umgangatho, zinciphise inkunkuma, kwaye ziphuhlise isiseko esiqinileyo sokusebenza ukuze uphumelele kukhuphiswano lwentengiso ngokusebenzisa ubugcisa obufanelekileyo kwimveliso nganye.

• Unyakakelwe
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• Uhlobo lweshishini
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• Ilizwe / Ingingqi
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• Ishishini eliphambili
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• Iimveliso eziphambili
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• Ishishini lomntu osemthethweni
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• Abasebenzi bazonke
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• Ixabiso lokuphuma lonyaka
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• Ukuthengisa ngaphandle
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• Abathengi abasebenzayo
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