Maitiro Ekugadzirisa Muchina Wako Wekurongedza Powder Vertical

Chikwama cheupfu chisingadhuri chatinoona muzvitoro chinogadzirwa uchishandisa michina yemhando yepamusoro. Muchina uyu wekugadzira upfu wakasanganiswa nezvinhu zvemagetsi zvemhando yepamusoro, mainjiniya ekugadzira michina nemazvo, uye zvikamu zvemagetsi zvepamusoro-soro. Kuve nechokwadi chekuti zvinoshanda nenzira yakanyatsogadzirwa kunoda nzira iri nyore. Zvakakosha pakukura kwehupfumi uye kuisa zvigadzirwa mumusika une makwikwi makuru nekukurumidza uye nemazvo. Kugadzirisa maitiro acho hakungobatsiri chete kudzoka kwemari (ROI) asiwo kunovandudza kushanda kwemidziyo yese (OEE).

Upfu hwekurongedza hunonetsa zvikuru kune hardware kupfuura mvura. Upfu hunoita zvinhu zvisingatarisirwi, asi muchina wekurongedza upfu wakamira unoshandisa mamodule akawanda anoshanda nekukurumidza uye akaenzana. Unoderedza mikana yekuti hupfu husaungane uye hutore hunyoro. Chinyorwa chino chine chekuita nekuvandudza mashandiro emuchina. Chichabatsira kuchengetedza kukosha kwechiratidzo chako kuburikidza nezvigadzirwa zvitsva uye zvemhando yepamusoro.

Hunhu hweKufamba Kwepamusoro hweKubuda Kunotarisirwa

✔ Kunzwisisa Mafambiro Anoita Chigadzirwa Chako

Nzira iyo hupfu hunoyerera nayo ndiyo inosarudza rudzi rwayo. Ndiyo danho rekutanga uye rakakosha. Kazhinji, masimba anowira muzvikamu zviviri zvikuru:

• Zviri nyore Kudurura
• Anonamira uye Akaoma Musoro

Shuga nekofi hupfu hunoyerera zvakanaka. Kusiyana neizvi, hupfu hwefurawa kana hwekoko hunowanzo batana, izvo zvinogona kukonzera kuvharika kwemuchina. Kuti hupfu hunonamira hurambe huchifamba, panodiwa michina yakakosha.

✔ Masvomhu uye Maitiro eUpfu

Kuti tive nechokwadi chekuti warongedza upfu zvakanaka, chekutanga, tinofanira kuona kuti upfu hunodzvanywa zvakanaka sei kana hwamanikidzwa. Hunoonekwa nefomura iri nyore yehuwandu hwehuwandu.

Kana hupfu huviri hwakasiyana huine huwandu hwakafanana, hunogona kunge huine maumbirwo akasiyana ezvimedu. Hupfu hunoyerera zviri nyore hunogona kuungana pamwe chete kana hwamanikidzwa. Muzviitiko zvakadaro, masikuruu akavharwa zvakasimba, epamusoro, ane kumanikidzwa anoshandiswa kudzora kuyerera kwemvura.

✔ Kudzivirira Njodzi Dzezvakatipoteredza

Kuvapo kwemhepo kunogona kukanganisa chigadzirwa nekukurumidza. Semuenzaniso, mukaka weupfu unorasikirwa ne50% yenguva yawo yekushanda kana ukaiswa muhunyoro hunopfuura 65%. Kuti udzivise chiitiko chakadaro, vagadziri vanofanirwa kushandisa kurongedza kwekudzivirira kwepamusoro-soro. Zvadaro pane dambudziko rehupfu hunokweshana pamwe chete kuti hugadzire chaji yemagetsi. Kana ukaona dambudziko racho nekukurumidza, unogona kusarudza zvinhu zvekurongedza zvakakodzera zvinoramba zvisingachinji.

Tekinoroji yeKupima Dosa Nemazvo

▶ Michina yeUpfu Hwakanyatsonaka uye Hunonetsa

Pakuzadza hupfu, tinoda michina yekuzadza yakagadzirwa nehunyanzvi, inosanganisira kushandisa masikuruu ekutenderera uye ine chimiro chinoparadzanisa mweya . Kufamba kwehupfu hwakatsetseka kunofanirwa kudzorwa nemazvo, izvo zvinonyanya kuitwa uchishandisa Auger Filler inoshandisa sikuruu inotenderera. Vanosundira huwandu hwakati hwechigadzirwa mubhegi. Nzira yacho yakanyatsojeka, ichibvumira +-1% yekururama kwekuzadza. Kana hupfu hwakatsetseka zvakanyanya, hune guruva kana kuti hwakazara nemhepo yakavharirwa, muchina unofanirwa kuve nekukwanisa kuburitsa mweya panguva yekuzadza. Izvi zvinoitwa uchishandisa vacuum fillers yezvigadzirwa zvine mhepo.

▶ Michina Yekumhanya Kwakanyanya uye Vhoriyamu

Kana upfu hwechigadzirwa chako hukayerera zvakanaka, unoda michina yakasiyana. Magiravhiti anozadza akakodzera. Kufamba kweupfu hwakakora hunofamba nekukurumidza, nemabhegi makumi masere paminiti. Paunenge uchimhanya nekukurumidza, unofanirwa kuve nechokwadi chekuti kuzadza kwacho kwakarurama kusvika pa1 g. Uchada special auger filler .

▶ Kubata Zvinhu Zvisina Kurongeka Uye Kuchengetedza Mari

Pakubata granules dzisina kurongeka, nzira yakanakisisa ndeyekushandisa ma "multi-head weighers" . Vanoshandisa nzira dzekubatanidza kuti zvikanganiso zvisanyanya kuderera uku maitiro acho achikurumidza. Kombiyuta inoverenga kuti ndeapi mabhaketi ane huremu hwakakodzera uye inoaburitsa kuti arongedzwe.

▶ Tafura 1: Kuenzanisa Tekinoroji Yekuzadza Upfu

Kutarisirwa Kweguruva Kwakabatana uye Kudzvinyirirwa Kwakasimba

Kuti uve nechokwadi chekuti michina yako inoshanda nema parameter ayo akagadziridzwa, zvakakosha kudzora guruva rehupfu, izvo zvinogona kukanganisa zvikamu zvinofamba. Chinokosha kushandisa ma "enclosed jaw drives", ayo akachengetedzwa uchishandisa muchina wakavharwa. Imwe casing inobata zvikamu zvemagetsi nepneumatic inofanira kunge ine IP65 rating kudzivirira guruva nemvura kupinda.

Kushandisa mabhande ekudhonza evacuum cleaner configuration kunoitawo kuti firimu rekurongedza rifambe zviri nyore. Anopfuura mabhande ekukweshana anokanganiswa neguruva. ​​Uyezve, kuisa michina yekukwesha guruva panzvimbo dzinogona kugadzirwa guruva kunogona kuderedza zvakanyanya zvidimbu zveguruva zvinobuda mumhepo. Nzira yakanaka ndeyekushandisa michina ine kufamba kunogara kuripo uye isingamire chero chiito. Hazvibvumiri nguva yekuti guruva rigadzikane.

Sarudza simbi dzinobvisa tsvina , izvo zvinogona kuderedza mikana yekuti upfu hurambe hwakanamira pafirimu uye kukanganisa kusimba kwechisimbiso. Kana paine starch kana aruminiyamu, kuputika kweguruva injodzi chaiyo. Zvakanakisisa kuva nemamota asingaputike uye michina yekurongedza vacuum kuti ubvise njodzi yacho.

Kubatanidza Kugadzira Mabhegi uye Kusimbisa Kuvimbika

Kugadzira pakeji ine chivharo chisingapindi mhepo zvakakwana inzira yakakosha. Kukundikana kwechisimbiso chete ndicho chikonzero chikuru chekudzoserwa kwechikafu muUS, izvo zvinogona kukonzera mari yakawanda. Kuti uve nechokwadi chekuvharwa kwakakodzera, heano matanho matatu makuru:

• Zvose-mu-Chimwe vs. Zvakagadzirwa kare: Mabhizinesi anogona kusarudza chisimbiso chekuzadza fomu chakamira (VFFS ), iyo inosanganisa maitiro ekugadzira, kuyera, uye kuvhara mumuchina mumwe chete. Neimwe nzira, vanogona kusarudza mabhegi akagadzirwa kare anoshanda nemuchina unotenderera , vachigadzira mabhegi anomira kana zipi.
• Kugadzirisa Chisimbiso uye Kuderedza Marara: Kuti uve nechokwadi chekuvharwa kwakakodzera,PID Zvinodzora tembiricha zvinoshandiswa. Izvi zvinoshandiswa pamwe chete nemasensa ekuti “Hapana Bag-No Fill” ayo anovimbisa kuti muchina unodonhedza hupfu chete kana paine bhegi riripo.

Kuchinja kuenda kuIntegrated Industry 4.0 Systems

Kuti zviwedzere kugadzirwa, michina yemazuva ano iri kuchinja ichienda kune tekinoroji yepamusoro. Izvi zvinoita kuti system itevedzwe maawa makumi maviri nemana pazuva, mazuva manomwe pasvondo. Data rese rinoiswa mumuchina uchishandisa HMI (Human Machine Interface). Mushandi anogona kuchinja ma parameter emuchina nekukurumidza zvichienderana nerudzi rwehupfu. Zvese zvinoitwa ne 100% automated screening process. Chigadzirwa chega chega chinopedzwa chinopfuura ne terminal checkweighers uye simbi detectors.

Ichishandisa michina yeIoT uye kugadzirisa kwekudzivirira kunotungamirirwa neAI, sisitimu iyi inoona kukuvara kusati kwatomboitika.

Kushandisa Kuongorora kweOEE Inogara Iripo

Kuti muchina ushande zvakanaka, mugadziri anofanira kuve nechokwadi chekuti vanotevedzera hurongwa hwekugadzirisa hwagara huchitarisirwa. Kana chimwe chinhu chikatyoka, chengetedza magwaro ezvikanganiso. Izvi zvichabatsira kuongorora dambudziko uye kudzivirira chikonzero charo mune ramangwana. Uchitarisa timu kuburikidza neKey Performance Indicators (KPIs), unogona kuyera kushanda kwechokwadi kwevashandi uye kuvaka hurongwa hwakazara hwekuenzanisa OEE. OEE yakavakirwa pamisimboti mitatu mikuru:

• Kuwanikwa
• Kushanda
• Hunhu

Shandisa mazano, gadzira maitiro, uye tenga michina yekuona kuti mitemo iyi yachengetwa. Zvese zvitatu zvinotungamirirwa zvakanyanya nemuchina wekurongedza hupfu.

Mhedziso

Kuti uve nechokwadi chekuti mitengo yako yekugadzira iri kushanda zvakanaka, unofanirwa kushanda pamwe chete nemutengesi wemidziyo akakodzera. Kushanda neOriginal Equipment Manufacturer (OEM) kune mabhenefiti makuru pane vatengesi vari nyore. Vagadziri vakaita seSmart Weigh vanoshandisa tekinoroji yepamusoro mumichina yavo, vachiona kuti maitiro acho anoramba ari nyore. Kana wango tsvaga zvakakwana kuti uwane maitiro ekufamba kwehupfu, kuyera nemazvo, uye kuve nechokwadi chekuti hupfu hwakavharwa zvakanaka, basa rakawanda rinenge ratoitwa. Iwe unongoda kuwedzera masisitimu eIndustry 4.0 uye kuve nechokwadi chekuti OEE yakakwira kuti chigadzirwa chigadzikane.

Smart Weight ine michina yakawanda. Tinogona kubata zvinwiwa zvakaoma, hupfu, uye zvinhu zvakasimba tichishandisa tekinoroji yazvino. Katalogi yedu inosanganisira ma "multihead weighers", masisitimu eVFFS uye michina yekurongedza yakagadzirwa kare. Pfungwa yedu huru yekugadzira ndeye "Smart Package Beyond Expected". Zvinoreva kuti vanogadzira zvigadzirwa kuti zvive zvakavimbika uye zviri nyore kudzora. Unogona kubata Smart Weight kuti uwane mhinduro dzekuchinja .

Mibvunzo Inowanzo bvunzwa

1. Unodzivirira sei guruva kuti risasvibise zvisimbiso zvepakeji?

Kune michina yakawanda yekurongedza pouch yeupfu inodzivirira kusvibiswa kweguruva pazvisimbiso. Kushandisa muchina unoyerera unofamba nguva dzose, kuisa michina yekusveta guruva panobva zvinhu, uye static emission bars zvinoderedza zvikuru mikana yekusvibiswa kweguruva pazvisimbiso. Zvinobvisa guruva panobva zvinhu kana kushandisa nzira dzekudzivirira kuti risagare pazvisimbiso.

2. Ndeipi iri nani kune hupfu: Auger kana Multihead Weighers?

Kushandiswa kwemuchina kunoenderana nerudzi rwehupfu. MaAuger fillers ndiwo sarudzo dziri nani dzehupfu husina kuyerera. Anopa ±1% kunyatsozadza hupfu mumapakeji. Zviyero zveMultihead zvakanakira zvigadzirwa zvegranular senge masiwiti kana zvekudya zvinonaka. Kazhinji zvinosanganiswa neTwin VFFS system kuti zvishande zvakanaka.

3. Muchina mumwe chete unogona here kubata mabhegi akasiyana-siyana uye saizi dzakasiyana-siyana?

Ehe, michina yemazuva ano inogadzirwa otomatiki kubva kuvagadziri vakaita seSmart Weigh yakagadzirirwa kuchinjika. Nekugadzirisa kuri nyore kwe touchscreen uye zvikamu zvakaita se auger screw, unogona kushandura pakati pemapillow bags, gusset bags, uye stand-up pouches.