Aikace-aikace na atomatik multihead awo a cikin auto sassa sarrafa masana'antu- yadda ya kamata sarrafa farashin samar da inganta samfurin

Marubuci: Smartweigh-Multihead Weighter

Aikace-aikacen Zhongshan Smart yana auna ma'aunin nauyi mai kai tsaye ta atomatik a cikin masana'antar sarrafa sassan motoci - yana sarrafa farashin samarwa yadda ya kamata kuma yana taimakawa haɓaka ingancin samfur Sassan motoci su ne ainihin na'urorin sarrafawa waɗanda ke haɗa kowane ɓangaren mota. Tare da bunkasuwar tattalin arzikin kasata da kuma yadda ake samun karuwar yawan kayayyakin da jama'a ke samarwa, motar ta zama zabin hanyar sufuri ga mutane da yawa. Har ila yau, masana'antar kera motoci ta yi ƙarfi da haɓaka tare da karuwar buƙatun motoci a China.

Kayayyakin sassan mota masu inganci ba wai kawai za su iya taimaka wa kamfanonin kera motoci su rage farashin samarwa ba, amma mafi mahimmanci, tabbatar da ingancin samfuran mota. Fasahar kere-kere ta Smart Weigh ta Zhongshan tana ba da na'urori masu auna kai tsaye ta atomatik na ƙira da ƙira daban-daban, tare da cikakken la'akari da ƙa'idodin kamfanonin sarrafa kayan mota. Dangantakar ma'aunin nauyi na samfuran ƙirƙira na sassa na mota Gabaɗaya, mota ta ƙunshi abubuwan da aka riga aka kera guda goma sha biyar kamar jiki, akwati, injin dizal, taron gatari na gaba, gatari na baya, tagogi, akwatin gear, tuƙi, da tsarin tuƙi. kunshi.

Tare da bunkasuwar masana'antar kera motoci ta kasar Sin, sassan da ake bukata don hada motoci suna karuwa a kodayaushe, kuma bukatun da ake bukata don yin simintin karfe na karfe don dacewa da sassan mota kuma suna karuwa sosai. Bakin karfe simintin gyare-gyaren kayan aiki ne na kayan masarufi ko ɓangarorin da aka samu daga kayan ƙarfe na polymer ta hanyar sarrafa ƙirƙira. Halayen simintin gyare-gyaren bakin karfe don motoci hadaddun ƙirar ƙirar ƙira ce, ingantacciyar nauyi mai sauƙi, daidaitaccen yanayin aiki, da buƙatun aminci mai girma.

Misali, crankshaft, injin crankshaft, da injin dizal camshaft da ake amfani da su a cikin injunan dizal, katako na gaba da sandunan tuƙi waɗanda suka wajaba don taron axle na gaba, jujjuyawar raƙuman ruwa da casings masu sassauƙa na ruwa don jujjuya ramukan da aka yi amfani da su a cikin axle na motoci, da na'urorin watsawa. , na'urorin watsawa, da sauransu, duk simintin gyare-gyaren bakin karfe ne masu alaƙa da amintaccen aiki na motoci. Idan an ƙididdige shi ta hanyar ma'aunin nauyi, 17-19% na abubuwan da aka ƙera akan motar za su zama simintin ƙarfe na bakin karfe. A cikin aikin samar da simintin gyare-gyaren bakin karfe, ana buƙatar yanki ɗaya ya daidaita, ba tare da duk kayan da ba su da ƙarfi, ƙirƙira sararin samaniya na ciki, ɗaukar kaya ko wasu lahani.

Don na'urorin lantarki da aka samar da kuma sarrafa su bisa ga wannan hanya, babban rabo dole ne a ba da garanti a tsakanin ƙarfin juzu'i da ma'auni don samun kwanciyar hankali na aminci. Dangane da matakin duniya na yanzu, madaidaicin juriyar jurewar ma'aunin nauyi na simintin bakin karfe na crankshafts na injin gabaɗaya yana buƙatar sarrafawa cikin kashi 2%. Ga masana'antun kera motoci, baya ga tabbatar da ingancin samarwa, suna kuma nuna damuwa sosai game da ingancin sassa da kayan aikin, saboda ingancin na'urorin mota ya zama dole don tabbatar da amincin aikin motoci.

Lalacewar Gano Nauyin Nauyi na Ma'aikata Sakamakon babban buƙatu na samfuran jabu na sassa na mota (wato, ana buƙatar yanki na jabun samfuran ya zama daidai, kuma dole ne a ba da garantin wani ma'aunin nauyi na net), a cikin tsarin samarwa, masana'antun sarrafawa da masana'antu gabaɗaya sun wuce hanyar auna. Ta wannan hanyar, ana gwada ma'aunin nauyi na samfurin don cire samfuran da ba su cancanta ba. A da, ana gudanar da aikin gano ma'aunin nauyi ta hanyar mota bisa tsarin gano albarkatun ɗan adam, wato, bayan aiwatar da aikin yankan fiber Laser, ma'aikaci ya auna abin da aka fitar da hannu da hannu yayin aikin. sannan bisa ga ma'aunin nauyi. An rarraba abubuwan da aka riga aka tsara. Saboda tsarin aiki gaba ɗaya ya dogara da albarkatun ɗan adam, yana da sauƙi don haifar da ɓarna da rashin daidaituwa a cikin dukkanin tsarin rarraba nauyin nauyi, kuma ingancin yana da girma da ƙasa. Sakamakon nan da nan shine karuwa a farashin masana'antu, kuma akwai kuma adadin adadin samfurin da inganci. Hadarin Tsaro.

Ma'aunin awo na multihead ta atomatik yana shiga masana'antar kera motoci. Ga masana'antun da ke da babban matakin na'ura mai sarrafa kansa a cikin tsarin samarwa, zaɓin ya dogara ne akan nauyin net ɗin na kayan aiki na atomatik. Shekaru da yawa da suka wuce, ɗaya daga cikin manyan masana'antun kera motoci a Turai——Zhongshan Smart Weigh ya fara mai da hankali kan wahalar yadda za a iya sarrafa nauyin kayan aikin mota yadda ya kamata. Kamfanin Forging na Peugeot Walker yana amfani da ƙirƙira mai zafi don samarwa da sarrafa mahimman abubuwan da aka riga aka kera a cikin akwatin gear. A cikin tsarin samarwa, an fara yanke ƙaƙƙarfan ƙarfe a cikin sandunan silindi na wani tsayi, sannan kuma yana gudana zuwa tsarin samar da tsakiyar sama don samarwa. sarrafawa.

Domin mafi kyau tabbatar da net nauyi misali, wato, don yin net nauyi sabawa na m karfe a cikin halatta iyaka, Peugeot Walker kara atomatik multihead awo bayan fiber Laser yankan samar da tsari, sabõda haka, da net nauyi ne ba. m. Ana cire samfurin daga layin samarwa ta atomatik. A halin yanzu, a cikin ƙasata, masana'antun kera motoci, ko suna amfani da layukan samarwa ta atomatik ko layin samarwa na atomatik, suna ƙara fahimtar mahimmancin sarrafa nauyi ta yanar gizo. Dangane da manufar inganta ingantaccen samarwa, masana'antar sarrafa sassa na motoci da masana'antar kera ta farko sun gabatar da hanyoyin sarrafawa ta atomatik don maye gurbin duk tsarin gwajin albarkatun ɗan adam a wannan matakin.

Yawancin masana'antun kera motoci a ƙasata sun fi mayar da hankali kan samarwa da sarrafa sandunan haɗin mota da sauran nau'ikan. Idan aka kwatanta da samfuran gwaji na yau da kullun, wannan samfurin yana da halaye masu zuwa: ∎ Tushen samfurin ba shi da ɗanɗano ∎ Tsawon samfurin da kansa yana da tsayi kuma ba bisa ka'ida ba ∎ Samfurin ya fi nauyi, yana da sauƙi don lalata bel. Don rarrabuwa bisa ga ma'aunin ma'auni, Zhongshan Smart yana auna ingantaccen tsarin sarrafa sarrafa kansa na fasaha Don abubuwan samfuran da ke sama, Zhongshan Smart auna sabbin fasahohi na samar da jerin samfuran BDCW-T na atomatik awo mai kai tsaye don yin la'akari da tanadin masu amfani. ∎ Adadin tushen samfur ba shi da yawa, don haka masu amfani suna da ƙarin sarari na cikin gida don zaɓin ƙayyadaddun bayanai da ƙira, kuma za su yi la'akari da ƙayyadaddun ayyuka na halayen ma'aunin ma'auni na multihead ta atomatik. ■BDCW-T jerin samfuran ma'auni na kai-da-kai na atomatik yana ba da sassan shigarwa/fitarwa tare da ƙayyadaddun bayanai da ƙira daban-daban, tare da bel ɗin matse gefe, don tabbatar da cewa samfuran tsaro na cibiyar sadarwa da aka daɗe ana auna daidai gwargwadon sashin awo.

■ Belts tare da kayan aiki daban-daban na iya rage lalacewar bel ɗin da samfuran jabun ke haifarwa a duk tsarin jigilar kayayyaki, da rage yawan kwance bel ɗin. ■ Dangane da samar da ɓangarorin faifai masu nauyi masu yawa don yin la'akari da buƙatun don rarraba nauyi.

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