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Smart Weigh tau cog lus los pab cov neeg siv khoom nce kev tsim khoom ntawm tus nqi txo.
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Smart Weigh tau cog lus los pab cov neeg siv khoom nce kev tsim khoom ntawm tus nqi txo.
Efficiency nyob rau hauv kev sib tw manufacturing sector niaj hnub no yog hais txog nyiaj txiag ciaj sia taus, tsis tsuas yog hais txog kev ceev. Automated weighting systems sawv cev rau ib qho ntawm cov kev nqis peev tseem ceeb tshaj plaws rau cov chaw tsim khoom, cuam tshuam ncaj qha rau cov nqi khiav lag luam, cov khoom lag luam sib xws, thiab thaum kawg, profitability. Kev xaiv ntawm multihead weighters thiab linear weighers tsis yog kev txiav txim siab nkaus xwb; nws yog qhov kev xaiv nyiaj txiag zoo uas tuaj yeem cuam tshuam koj cov kab hauv qab rau xyoo tom ntej.
Xav txog qhov no: Raws li kev tshawb fawb kev lag luam tsis ntev los no, cov tshuab ntsuas qhov ntsuas tau zoo tuaj yeem txo cov khoom pub dawb txog li 80% piv rau kev ua haujlwm ntawm phau ntawv, muaj peev xwm txuag cov tuam txhab lag luam ntau pua txhiab nyiaj txhua xyoo. Rau qhov chaw tsim khoom noj khoom haus nruab nrab, txawm tias qhov txo qis hauv 1% tuaj yeem txhais tau ntau tshaj tsib daim nyiaj khaws cia txhua xyoo.
Qhov kev sib piv zoo no tshawb txog qhov cuam tshuam txog nyiaj txiag ntawm ob qho tib si multihead thiab linear hnyav thev naus laus zis, tshuaj xyuas tsis yog kev nqis peev ua ntej tab sis tag nrho cov nqi ntawm cov tswv cuab thiab cov nyiaj rov qab mus sij hawm ntev. Txawm hais tias koj tab tom tsim khoom noj txom ncauj, khoom qab zib, zaub khov, lossis cov khoom tsis yog khoom noj, kev nkag siab txog cov kev txiav txim siab nyiaj txiag no yuav pab koj txiav txim siab paub zoo uas haum rau koj cov kev xav tau ntau lawm thiab kev txwv nyiaj txiag.
Multihead weighters (tseem hu ua kev sib xyaw ua ke) ua haujlwm ntawm lub hauv paus ntsiab lus ntawm kev ua lej sib xyaw. Lub kaw lus nta ntau lub taub hau hnyav teem rau hauv ib puag ncig kev teeb tsa, txhua tus muaj lub xov tooj ntawm tes uas ntsuas cov khoom hnyav. Cov khoom yog pub rau hauv ib lub rooj dispersion nyob rau sab saum toj ntawm lub tshuab, uas faib cov khoom sib npaug rau vibrating radial feeders ua rau txhua qhov hnyav hopper.
Lub kaw lus lub khoos phis tawj ib txhij ntsuas txhua qhov sib xyaw ua ke ntawm hoppers kom pom qhov sib xyaw ua ke uas los ze tshaj rau lub hom phiaj qhov hnyav. Thaum pom tau hais tias, cov hoppers tshwj xeeb qhib, xa lawv cov ntsiab lus mus rau hauv ib lub chute uas pub lub tshuab ntim hauv qab no. Cov txheej txheem no tshwm sim hauv milliseconds, tso cai rau kev ua haujlwm siab heev.
Multihead weighters ua tau zoo hauv kev tuav ntau yam khoom xws li khoom noj txom ncauj, khoom noj khov, khoom qab zib, nplej, zaub mov tsiaj, thiab txawm tias cov khoom tsis yog khoom noj xws li cov khoom siv kho vajtse. Kev txhim kho thev naus laus zis tsis ntev los no suav nrog kev txhim kho cov neeg siv kev sib tshuam, kev saib xyuas cov chaw taws teeb muaj peev xwm, IP65-rated waterproof designs rau kev ntxuav kom huv si, thiab cov kev txawj ntse kho tus kheej uas ua kom zoo dua qub raws li cov khoom lag luam.
Linear weighers siv ib txoj hauv kev yooj yim dua nrog cov khoom ntws raws ib txoj hauv kev. Cov khoom lag luam feem ntau yog pub los ntawm lub vibratory conveyor lossis cov khoom noj khoom haus uas ntsuas cov khoom mus rau hauv txoj kab lossis siv siv ces mus rau hauv lub thoob qhov hnyav. Lub kaw lus ntsuas txhua feem ntawm tus kheej ua ntej tso nws mus rau theem ntim.
Cov txheej txheem hnyav yog ua ntu zus es tsis yog sib xyaw ua ke, nrog cov tswv yim tawm tswv yim tswj hwm tus nqi pub kom ua tiav lub hom phiaj qhov hnyav. Niaj hnub nimno linear weighers siv sophisticated algorithms los kwv yees qhov hnyav kawg thiab kho feeder speeds nyob rau hauv real-time, txhim kho qhov tseeb.
Cov tshuab no tshwj xeeb tshaj yog rau cov ntawv thov uas yuav tsum tau ua tib zoo tuav, cov khoom lag luam nrog cov khoom sib xws, lossis qhov yooj yim ntawm kev ua haujlwm yog qhov tseem ceeb. Kev lag luam feem ntau siv cov khoom hnyav xws li cov khoom lag luam, cov khoom siv ntau, thiab cov khoom ib zaug uas tus neeg qhov hnyav muab cov khoom txaus.
Multihead weighters sawv cev rau qhov pib nqis peev ntau dua li cov kab nruab nrab. Nrog ntau lub taub hau hnyav, cov txheej txheem tswj tau zoo, thiab kev tsim kho kom ruaj khov, cov tshuab no feem ntau raug nqi ntau zaus ntau dua li lawv cov linear counterparts. Kev txhim kho thiab kev sib koom ua ke ntxiv kwv yees li 10-15% rau tus nqi no, nrog rau kev hloov kho qhov chaw rau qhov siab thiab kev txhawb nqa.
Linear weighters yog qhov tseem ceeb tshaj nyiaj txiag ua ntej, feem ntau raug nqi ib feem ntawm ntau lub tshuab. Lawv cov qauv tsim yooj yim dua thiab cov khoom tsawg dua ua rau tus nqi nkag qis dua. Kev teeb tsa cov nqi feem ntau qis dua, ntxiv kwv yees li 5-10% rau tus nqi pib, nrog tsawg dua kev hloov kho qhov chaw feem ntau xav tau vim lawv cov hneev taw ntau dua.
ROI ncua sij hawm kev cia siab txawv qhov txawv: ntau lub taub hau hnyav feem ntau xav tau 18-36 lub hlis kom rov qab tau cov nqi los ntawm kev ua tau zoo, thaum cov khoom hnyav tuaj yeem ua tiav ROI hauv 12-24 lub hlis vim qhov pib nqis peev qis dua, txawm tias muaj peev xwm txuag tau ntev dua.
Multihead weighters xav tau kev cob qhia tus neeg ua haujlwm ntau dua vim lawv cov neeg siv kev sib tshuam thiab ntau txoj kev xaiv. Cov neeg ua haujlwm feem ntau xav tau 3-5 hnub ntawm kev cob qhia raug cai ntxiv rau ob peb lub lis piam ntawm kev saib xyuas kev ua haujlwm kom paub meej. Txoj kev kawm nkhaus yog steeper, tab sis niaj hnub interfaces tau yooj yim ua hauj lwm considerably.
Linear weighters feature yooj yim ua hauj lwm nrog tsawg zog los tswj, feem ntau yuav tsum tau tsuas yog 1-2 hnub ntawm kev cob qhia. Cov neeg ua haujlwm feem ntau ua tiav qhov kev txawj ntse hauv ib lub lis piam. Kev siv lub sijhawm ua haujlwm cuam tshuam qhov sib txawv no, nrog cov kab nruab nrab feem ntau ua haujlwm tsis pub dhau hnub thaum lub tshuab ntau lub taub hau yuav xav tau 1-2 lub lis piam rau kev txhim kho tag nrho.
Qhov sib txawv ceev ntawm cov thev naus laus zis no yog qhov tseem ceeb. Multihead weighters xa cov kev ua tau zoo ntawm 30-200 qhov hnyav ib feeb nyob ntawm tus qauv thiab cov khoom, nrog rau qee qhov kev kub ceev ua tiav cov nqi siab dua. Qhov no ua rau lawv zoo tagnrho rau cov khoom ntim ntau qhov chaw uas ua kom cov zis ntau tshaj yog qhov tseem ceeb.
Linear weighters feem ntau ua haujlwm ntawm 10-60 qhov hnyav ib feeb, tsim kom muaj peev xwm sib txawv rau kev ua haujlwm siab. Rau cov chaw tsim khoom ntau dua 1,000 pob khoom ib teev tas li, qhov sib txawv ntawm qhov sib txawv tuaj yeem txhais tau tias siv tshuab ntau lub taub hau yog tib txoj kev xaiv txawm tias muaj nqi siab dua.
Qhov txiaj ntsig zoo ntawm multihead weighters tau dhau los ua pov thawj tshwj xeeb hauv kev tuav cov khoom sib txawv lossis cov khoom sib xyaw, qhov twg lawv txoj kev sib xyaw ua ke ua tau zoo tshaj qhov kev ntsuas qhov sib npaug ntawm cov kab nruab nrab.
Multihead weighters siv zog ntau dua vim lawv ntau lub cev muaj zog, tsav tsheb, thiab kev xav tau ntawm kev suav. Cov txheej txheem multihead rub tawm lub zog ntau dua thaum lub sijhawm ua haujlwm piv rau cov kab hluav taws xob, txhais mus rau cov nqi hluav taws xob ntau dua txhua xyoo raws li kev ua haujlwm tas mus li.
Linear weighers feem ntau xav tau lub zog tsawg dua, ua rau cov nqi hluav taws xob qis dua txhua xyoo raws li kev ua haujlwm zoo sib xws. Qhov no tsim ib qho me me tab sis tseem ceeb ua haujlwm tus nqi kom zoo dua rau cov kab hluav taws xob, txawm tias nws feem ntau cuam tshuam los ntawm lwm yam nyiaj txiag hauv tag nrho cov nqi sib piv.
Niaj hnub nimno versions ntawm ob lub technologies tau qhia lub zog-npaum nta, nrog rau kev pw tsaug zog hom thaum lub sij hawm ntau lawm pauses thiab ntau npaum motors, me ntsis nqaim qhov sib txawv.
Ob lub tshuab txo qis kev ua haujlwm piv rau kev ua haujlwm ntawm phau ntawv, tab sis nrog cov neeg ua haujlwm sib txawv. Multihead weighters feem ntau xav tau ib tus kws tshaj lij hauv ib kab rau kev saib xyuas thiab hloov kho, nrog kev cuam tshuam tsawg kawg thaum lub sijhawm tsim khoom ruaj khov. Lawv qib automation txo qhov xav tau kev saib xyuas tas li.
Linear weighers feem ntau xav tau cov neeg ua haujlwm zoo sib xws tab sis yuav xav tau kev cuam tshuam ntau zaus rau kev hloov kho thaum lub sijhawm tsim khoom, muaj peev xwm nce nqi zog los ntawm 10-15% piv rau ntau lub hauv paus hauv qhov chaw ntim siab. Rau cov haujlwm me me uas khiav ntawm qhov qis qis, qhov sib txawv no ua rau tsis pom zoo.
Cov khoom pub dawb-cov khoom lag luam ntau dhau los ntawm qhov hnyav ntawm pob ntawv teev tseg-yog ib qho ntawm cov nqi tseem ceeb tshaj plaws hauv kev ntim khoom. Multihead weighters ua tau zoo hauv kev txo tus nqi no los ntawm lawv txoj hauv kev sib xyaw ua ke, feem ntau ua tiav qhov tseeb hauv 0.5-1.5 grams ntawm lub hom phiaj qhov hnyav txawm tias muaj kev kub ceev.
Rau cov ntsiab lus, cov chaw tsim khoom noj khoom haus uas tsim 100 tons ntawm cov khoom txhua hli nrog 3-gram nruab nrab overfill yuav muab 3% ntawm lawv cov nqi khoom. Los ntawm kev txo cov nyiaj ntau dhau rau 1 gram siv lub tshuab hnyav hnyav, lawv tuaj yeem txuag kwv yees li 2% ntawm cov khoom muaj nqis txhua hli - ib qho txiaj ntsig zoo thaum xam txhua xyoo.
Linear weighters feem ntau ua tiav qhov tseeb hauv 2-4 grams ntawm lub hom phiaj qhov hnyav, nrog kev ua haujlwm sib txawv raws li cov khoom sib xws. Qhov sib txawv no yuav zoo li me me, tab sis rau cov neeg tsim khoom siab, qhov ntxiv 1-3 grams ib pob sawv cev rau cov khoom lag luam tseem ceeb txhua xyoo.
Multihead weighters muaj kev ua tau zoo tshaj plaws, tuav ntau yam khoom los ntawm cov khoom me me mus rau cov khoom loj, cov khoom nplaum (nrog kev hloov kho kom zoo), thiab cov khoom sib xyaw. Qhov kev hloov pauv no ua rau lawv zoo tagnrho rau cov chaw tsim khoom ntau yam kab lossis cia siab tias yuav muaj ntau haiv neeg yav tom ntej.
Kev hloov pauv ntawm cov khoom feem ntau yuav siv sijhawm 15-30 feeb, suav nrog kev ntxuav thiab kev hloov pauv. Cov txheej txheem niaj hnub nrog daim ntawv qhia kev ua haujlwm tuaj yeem txo lub sijhawm no ntxiv los ntawm kev txuag qhov chaw zoo rau txhua yam khoom.
Linear weighters excel nrog cov khoom zoo ib yam, tsis muaj dej txaus tab sis ntsib cov teeb meem nrog cov khoom nplaum lossis cov khoom tsis sib xws. Lawv feem ntau muab kev hloov pauv sai dua (10-15 feeb) vim yog cov qauv yooj yim dua thiab cov khoom siv tsawg dua yuav tsum tau ntxuav lossis hloov kho. Qhov kom zoo dua no ua rau lawv txaus nyiam rau cov chaw nrog cov khoom siv tsawg tab sis nquag hloov batch.
Cov kev xav tau kev saib xyuas sawv cev qhov sib txawv tseem ceeb ntawm cov thev naus laus zis no. Multihead weighters muaj ntau yam khoom siv - suav nrog ntau lub hlwb, lub cev muaj zog, thiab hoppers - ua kom muaj kev saib xyuas ntau ntxiv. Tus nqi tu txhua xyoo feem ntau yog li ntawm 3-5% ntawm tus nqi pib, nrog rau kev tiv thaiv kev saib xyuas nrog rau kev tshuaj xyuas peb lub hlis twg thiab kev ntsuas txhua xyoo.
Linear weighers, nrog tsawg dua qhov txav, feem ntau yuav raug nqi kho txhua xyoo ntawm 2-3% ntawm tus nqi pib. Lawv cov qauv tsim yooj yim txhais tau tias tsawg dua cov ntsiab lus tsis ua haujlwm, txawm hais tias lawv cov vibratory noj tshuab yuav tsum tau ua tib zoo saib xyuas kom raug.
Ob lub tshuab tau txais txiaj ntsig los ntawm cov ntawv cog lus kev pabcuam, txawm hais tias qhov nyuaj ntawm ntau lub tshuab ua rau muaj kev pabcuam kev pabcuam tshwjxeeb tseem ceeb txawm tias cov nqi cog lus ntau dua.
Zoo automated weighing systems sawv cev rau cov kev nqis peev mus sij hawm ntev nrog kev ua haujlwm ntev. Multihead weighters feem ntau nyob twj ywm ua haujlwm rau 10-15 xyoo lossis ntau dua nrog kev saib xyuas kom raug, nrog ntau lub tuam txhab muab kev txhim kho txoj hauv kev rau kev tswj hwm thiab software txhawm rau txhawm rau ua haujlwm ntev. Lawv cov kev tsim kho muaj zog yog tsim los rau kev ua haujlwm tsis tu ncua hauv kev xav tau ib puag ncig.
Linear weighters feem ntau muab qhov zoo sib xws ntawm 10-15 xyoo, nrog rau lawv cov tshuab siv tshuab yooj yim qee zaum muab qhov zoo dua hauv qhov chaw hnyav. Txawm li cas los xij, lawv cov peev txheej thev naus laus zis tuaj yeem txwv tsis pub piv rau cov tshuab tshiab dhau sijhawm.
Cov sij hawm luv luv yuav tsum muaj kev cuam tshuam txog tus nqi mus sij hawm ntev, nrog rau cov tuam txhab feem ntau siv 7-10 xyoo cov sij hawm rau kev them se.
Ib tus neeg tsim khoom tshwj xeeb me me ntsib cov khoom hnyav uas tsis sib xws thiab cov khoom siv ntau dhau tau ntsuas ob qho tib si hnyav. Nrog cov khoom ntim ntawm kwv yees li 30 pob ib feeb thiab ntau yam khoom sib txawv, lawv xav tau kev hloov pauv yam tsis muaj peev txheej ntau dhau.
Tom qab kev tsom xam, lawv tau siv lub me me multihead weighter txawm tias qhov pib nqis peev ntau dua. Cov txiaj ntsig suav nrog:
● Txo cov overfilling ntawm 4g rau 1.2g ib pob
● Cov khoom txuag txhua xyoo sib npaug li 2.8% ntawm cov khoom ntim
● Ua tiav ROI ua tiav hauv 24 lub hlis
● Cov txiaj ntsig tsis txaus ntseeg ntawm 15% tag nrho cov kab kev txhim kho kev txhim kho vim kev noj zaub mov zoo ib yam rau lub tshuab ntim khoom
Cov khoom noj txom ncauj loj ua haujlwm peb cov kab ntim siab xav tau los hloov cov khoom hnyav hnyav thaum txhim kho kev ua haujlwm. Lub tuam txhab tau ua qhov kev ntsuam xyuas tus nqi tsib xyoos piv rau ob lub thev naus laus zis thoob plaws ntau yam.
Lawv qhov kev soj ntsuam tau qhia tias multihead technology tau muab txiaj ntsig zoo rau lub sijhawm ntev raws li:
● 2.5x muaj peev xwm ntau lawm ceev
● 65% txo cov khoom pub dawb
● 30% txo tus nqi zog rau kev saib xyuas thiab kev hloov kho
● Kev yooj yim dua rau kev tuav lawv cov khoom sib txawv
Qhov kev kwv yees tsib xyoos tau pom tias txawm tias muaj kev nqis peev ntau dua, qhov kev daws teeb meem multihead yuav xa kwv yees li 40% zoo dua tag nrho rov qab los ntawm kev nqis peev los ntawm kev ua haujlwm txuag nyiaj.
Multihead weighters feem ntau muab cov nyiaj txiag zoo dua nyob rau hauv cov xwm txheej no:
● Nruab nrab mus rau siab ntau lawm (> 30 pob ib feeb)
● Cov khoom siv tsis tu ncua lossis nyuaj rau tuav
● Cov khoom siv sib xyaw ua ke
● Cov khoom muaj nqis siab uas cov nqi pub dawb yog qhov tseem ceeb
● Ntau cov kab khoom yuav tsum muaj ntau yam
● Muaj peev txheej rau kev nqis peev mus sij hawm ntev
● Cov phiaj xwm nthuav dav hauv tsev yuav tsum muaj kev nthuav dav ntxiv rau yav tom ntej
Linear weighers feem ntau sawv cev rau kev xaiv nyiaj txiag ntau dua thaum:
● Cov ntim ntau lawm qis dua (<30 pob ib feeb)
● Cov khoom zoo sib xws hauv qhov loj thiab ntws tau yooj yim
● Cov nyiaj txiag txwv txwv tsis pub muaj peev xwm ua lag luam pib
● Qhov chaw txwv muaj nyob hauv qhov chaw
● Ib qho khoom lag luam tsom nrog kev hloov pauv tsawg
● Kev tuav maj mam yog xav tau rau cov khoom muag muag
● Kev yooj yim ntawm kev ua haujlwm yog qhov tseem ceeb tshaj qhov siab tshaj plaws
Txawm hais tias qhov kev siv thev naus laus zis tau xaiv, kev txhim kho kev teeb tsa zoo cuam tshuam rau cov nyiaj txiag rov qab:
Tsim kom muaj qhov loj me: Tsis txhob tshaj qhov tshwj xeeb los ntawm kev ua tib zoo sib piv lub peev xwm rau cov kev xav tau tiag tiag nrog lub taub hau tsim nyog rau kev loj hlob.
Kev sib xyaw ua kom zoo tshaj plaws: xyuas kom muaj kev sib txuas lus tsis sib haum xeeb ntawm lub qhov hnyav thiab lub tshuab ntim khoom kom tiv thaiv kev pib nres tsis ua haujlwm uas txo cov kab kev ua haujlwm tag nrho.
Kev saib xyuas kev ua tau zoo: Ua raws li lub sijhawm saib xyuas kom taug qab cov ntsuas tseem ceeb suav nrog:
● Qhov tseeb vs. lub hom phiaj hnyav
● Ntau lawm ceev
● Kev poob qis ua rau
● Kev ntsuas kev ua tau zoo
Validation raws tu qauv: Tsim cov txheej txheem validation tsis tu ncua kom tswj tau qhov tseeb thiab tiv thaiv drift nyob rau hauv hnyav kev ua tau zoo dhau sij hawm.
Ntau qhov yuam kev tseem ceeb tuaj yeem cuam tshuam cov txiaj ntsig nyiaj txiag ntawm kev ntsuas kev nqis peev hauv kev lag luam:
Tshaj-specification: Kev yuav ntau lub peev xwm lossis cov yam ntxwv tsis tsim nyog ntxiv tus nqi yam tsis muaj kev faib rov qab.
Kev saib xyuas tsis saib xyuas: Kev hla cov sijhawm saib xyuas tau pom zoo ua rau txo qhov raug, cov nqi muab nyiaj ntau dua, thiab cov khoom tsis ua haujlwm ntxov ntxov.
Kev cob qhia tsis txaus: Kev cob qhia tus neeg ua haujlwm tsis txaus ua rau muaj qhov zoo tshaj plaws, nce lub sijhawm poob qis, thiab ntau dua cov khoom pub dawb.
Kev tswj cov khoom tsis zoo: Kev ua tsis tau zoo ntawm cov khoom xa tuaj rau lub cev hnyav ua rau qhov hnyav tsis sib xws thiab txo qhov raug.
Kev teeb tsa tsis raug: Kev vibration, hluav taws xob cuam tshuam, lossis ib puag ncig muaj peev xwm cuam tshuam qhov hnyav qhov tseeb yog tias tsis raug hais thaum lub sijhawm teeb tsa.
Kev xaiv ntawm multihead thiab linear weighers sawv cev rau kev txiav txim siab nyiaj txiag tseem ceeb nrog kev cuam tshuam txuas mus deb tshaj li tus nqi pib yuav khoom. Rau kev ua haujlwm siab, cov khoom lag luam nrog cov yam ntxwv nyuaj, lossis cov chaw xav tau ntau yam, ntau lub taub hau hnyav feem ntau xa cov nyiaj rov qab mus sij hawm ntev dua txawm tias tus nqi siab dua. Lawv cov precision, ceev, thiab yoog raws tsim cov kev ua haujlwm tsis tu ncua uas sib xyaw ua ke hauv lub sijhawm.
Conversely, linear weighers muab ib qho kev daws teeb meem zoo rau kev ua haujlwm nrog cov ntim qis, cov khoom sib xws, lossis kev txwv nyiaj txiag. Lawv cov qauv tsim yooj yim thiab tus nqi nkag qis dua ua rau lawv tsim nyog rau ntau lub tuam txhab me me rau nruab nrab lossis cov ntawv thov tshwj xeeb.
Qhov kev txiav txim siab zoo tshaj plaws yuav tsum muaj kev tshuaj xyuas dav dav ntawm koj cov kev tsim khoom tshwj xeeb, cov yam ntxwv ntawm cov khoom lag luam, thiab cov kev txwv nyiaj txiag. Los ntawm ua tib zoo soj ntsuam cov xwm txheej no thiab txiav txim siab tag nrho cov nqi ntawm cov tswv cuab es tsis yog tus nqi pib xwb, koj tuaj yeem xaiv cov cuab yeej hnyav uas yuav xa cov txiaj ntsig zoo tshaj plaws rau koj txoj haujlwm dhau sijhawm.
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