I-Food Packaging Machines Guide: Izinhlobo Ezihlukene & Okusetshenzisiwe 

Ukupakisha kuthathwa njengesici esibaluleke kakhulu sokuqinisekisa ubusha, ikhwalithi nokuphepha kwemikhiqizo. Ukufika kwemishini yokupakisha kuwushintshile umdlalo embonini yokudla. Kanjani? Ithuthukise isivinini, nokusebenza kahle futhi yehlisa izindleko zokuphatha izinto zokudla. Noma ngabe uyisiqalo esincane noma umkhiqizi omkhulu wokudla, ukutshala imali emshinini ofanele wokupakisha ukudla kungakongela isikhathi, umsebenzi, nemali. 

Nawu umhlahlandlela onemininingwane mayelana nemishini yokupakisha ukudla.  

Iyini Imishini Yokupakisha Ukudla? 

Imishini yokupakisha ukudla ingabhekwa njengemishini ebeka izinto zokudla ezinhlotsheni ezahlukene zeziqukathi njengezikhwama, izikhwama, amathreyi, kanye ‘nemishini’ yamabhodlela. Ngaphandle kokwenyuka kwamazinga okukhiphayo, le mishini ipakisha izinto zokudla ngokuphephile ukuze inwebe isikhathi seshalofu layo futhi ivimbele ukungcoliswa.

Ukulinganisa nezici zemishini yokupakisha ukudla kuncike emkhiqizweni wokudla omakethwayo. Lokhu kungase kuhluke kusukela ekudleni okomile kuya ekudleni okuqandisiwe futhi kusuka kumajeli kuye kwezimpushana. Ukusebenza kahle ekuphathweni kwenqubo yokupakisha kwenza izinga lokukhiqiza likhuphuke ngokuqiniseka ngekhwalithi yemikhiqizo.

Izinhlobo Ezihlukene & Ukusetshenziswa Kwemishini Yokupakisha Ukudla

 1.Umshini wokupakisha oqondile

Umshini oqondile wokugcwalisa ifomu lokufaka uphawu ufanelekile ukupakishwa komkhiqizo omncane ogelezayo wamahhala njengezinhlamvu, amantongomane, ikhofi kanye nempushana njll. Imishini enjalo yenza isikhwama esivela ku-substrate ngokusilayisha endaweni eqondile. Ngemva kokwethulwa komkhiqizo, umshini uvala iziphetho zombili zephakheji phezulu nangaphansi.

Sebenzisa Amacala:

▶Ilungele imikhiqizo yokudla efika ngamaphakethe amaningi njengerayisi, ushukela, nokusanhlamvu.

▶Isetshenziswa kakhulu embonini yama-snack okudla ama-chips, ama-popcorn nokunye ukupakishwa kwezinto ezixekethile.

Izinzuzo:

▶Iyashesha futhi iyasebenza ekufakweni kwevolumu ephezulu.

▶Ifanele uhla olubanzi losayizi womkhiqizo nezisindo.

 2.Pouch Packing Machine

Umshini wokugcwalisa isikhwama uklanyelwe ukugcwalisa umkhiqizo ezikhwameni ezenziwe ngaphambilini. Bayakwazi ukupakisha imikhiqizo ehlukene yokudla njenge-semi-solids, unamathisele, impushana, izisindo neminye imikhiqizo eqinile. Umqondo wokupakisha isikhwama udumile ngenxa yokuthi awusindi futhi kulula ukuwuphatha ngesikhathi sokusabalalisa.

Sebenzisa Amacala:

▲Ivamise ukusetshenziselwa ukupakisha amasoso, izinongo, ukudla kwesilwane esifuywayo, kanye nemikhiqizo esekwe oketshezi njengesobho noma ukudla okugqugquzelwe.

▲Iphinde isetshenziselwe ukudla okulula kanye nezinto zeconfectionery.

Izinzuzo:

▲Ihlinzeka ngokuvala okungangeni moya, inwebe impilo yeshalofu yomkhiqizo.

▲Izikhwama zilungele abathengi futhi zinikeza inketho yokupakisha yesimanje.

 3.Umshini wokupakisha wethreyi

Imishini yokupakisha yethreyi isetshenziselwa kakhulu ukupakisha ukudla okusha, okuqandisiwe noma osekulungele ukudliwa okuqukethwe emathileyi. Lolu hlobo lokupakisha oluphakathi luvame kakhulu ezitolo ezinkulu:

Isebenzisa Izimo:

●Ifaneleka kakhulu imikhiqizo edinga ukugcinwa iyintsha futhi ihlelwe ethreyini, njengenyama, izithelo, imifino, nokudla okuphekiwe.

●Okuvame ukusetshenziswa ezitolo ezinkulu, ebhikawozi, nasezindaweni ezisanda kukhiqizwa ezitolo ezinkulu.

Izinzuzo:

●Amathreyi agcina ukudla kuhlelekile futhi akuvimbele ukuthi ungachobozeki ngesikhathi sokuthutha.

●Ifanele imikhiqizo edinga ukupakishwa kwe-atmosphere elungisiwe (MAP) ukuze inwebe ubusha.

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 4.Ezinye izinhlobo

Kukhona ezinye izibonelo zomshini ofaka izikhwama zokudla ongowezinye izinhlobo zokwakha. Ezinye zazo zihlanganisa:

Imishini yokufaka iVacuum: Ilungele ukukhipha umoya ephaketheni ukuze kulondolozwe ubusha isikhathi eside. Isetshenziselwa inyama, ushizi, nekhofi.

Imishini yokufaka amabhodlela: Isetshenziselwa ukupakisha uketshezi olunjengamanzi, amasoso, neziphuzo.

Imishini yokuvala: Le mishini ihlinzeka ngokuvala okungangeni moya kwezikhwama, izikhwama, noma amathreyi, iqinisekisa ukuthi akukho ukungcola okungangena ephaketheni.

Sebenzisa Amacala:

◆Ivacuum package yemikhiqizo edinga isikhathi eside seshelufu.

◆Imishini yokufaka amabhodlela ilungele uketshezi ngenkathi imishini yokuvala isebenza ezigabeni eziningi zokudla.

Izinzuzo:

◆Ukufakwa kwe-vacuum kugcina imikhiqizo iyintsha ngokukhipha umoya futhi yehlise ijubane lenqubo ye-oxidation.

◆Ukufaka amabhodlela nokuvala kuqinisekisa ukuthi imikhiqizo iphephile ukuthi ingadliwa ngokuvikela ukuvuza noma ukungcola. 

I-Automatic Packing System Ingayonga Kanjani Imali Yebhizinisi Lakho Lokudla? 

Ukutshala imali ohlelweni lokupakisha oluzenzakalelayo ngokuhwebelana kwembulunga yonke ngokugcwele kuleli bhizinisi lokudla kuzoba ushintsho lwe-tsunami ebhizinisini lakho lokudla. Isiko lezicubu zezitshalo kuthuthukisa ukusebenza, kunciphise amaphutha futhi kuthuthukise isivinini sokukhiqiza okungahamba ibanga elide ekwehliseni izindleko zabasebenzi kanye nokumoshakala kwemikhiqizo.

★Izindleko Ezehlisiwe Zabasebenzi: Ngenxa yemvelo yezinhlelo ezizenzakalelayo kudingeka amakhanda ambalwa ngoba okokusebenza kuphakamisa ingxenye enkulu yemisebenzi. Lokhu kuncishiswa kwabasebenzi kuvumela izinkampani ukuthi zehlise amaholo, ukugibela, nezinye izindleko ezihlobene nabasebenzi.

★Ukuvumelana Komkhiqizo Okuthuthukisiwe: Ukupakisha okuzenzakalelayo kuvumela ukufeza leso silinganiso esiqondile kuwo wonke amaphakheji okuhlanganisa ukugcwalisa, ukubeka, ukubeka uphawu nokulebula. Lokhu kuthuthukisa amathuba okwenza amaphutha ambalwa, ukumoshwa kwemikhiqizo, nokuthuthukisa ukwaneliseka kwamakhasimende.

★Isivinini Sokukhiqiza Esithuthukisiwe: Imishini ezenzakalelayo isebenza usuku lonke isebenza futhi ipakisha amakhulu noma izinkulungwane zemikhiqizo esikhathini esingangehora. Lokhu kukhuphuka kwamandla okukhiqiza kwenza ukwazi ukuhlangabezana nesidingo esikhulayo futhi ukhulise ibhizinisi lakho.

★Udoti Womkhiqizo Oncishisiwe: Isilinganiso sokusebenza esihle sokudla kanye nezinqubo zokuvala ezisebenza kahle ngemishini ezenzakalelayo kwenza kungenzeki ukuba nemfucumfucu yokudla njengoba ikhwalithi yomkhiqizo iyagcinwa ngenkathi uthuthwa.

★Ukunciphisa Izindleko Zezinto Zokupakisha: Ukusetshenziswa kobuchwepheshe be-automation ngokuvamile kuvumela ukuzuza ukonga okuthile ezindlekweni zezinto ezibonakalayo njengezingxenye zokupakisha. Imfucumfucu yezinto ezibonakalayo yokupakishwa okwengeziwe noma izikhwama ezinkulu iyancishiswa ngenxa yamadepho anembile nezimpawu.

Yini Okufanele Ucabange Ngayo Ngaphambi Kokuthenga Umshini Wokupakisha Ukudla? 

▶Uhlobo Lwemikhiqizo Yokudla: Imishini eyahlukene yakhelwe imikhiqizo ehlukene yokudla. Cabangela ukuthi ngabe uzopakisha imikhiqizo ewuketshezi, imikhiqizo eqinile, izimpushana, noma zonke lezi zinhlanganisela. Khetha umshini obhekelela uhlobo lwemikhiqizo yokudla okuphatha kakhulu.

▶Isivinini sokupakisha: Indawo yokudlela idinga ukupakishwa kokudla komshini werobhothi ongakwazi ukupakisha ukudla ngesivinini esidingekayo ngokuphathelene nezidingo zokukhiqiza esezibekiwe. Uma ibhizinisi lakho linevolumu ephansi, khona-ke ungakhathazeki ngokusheshisa izinqubo, Kunalokho qhubeka nokusebenza okuzinzile.

▶Izinto Zokupakisha: Umshini kufanele ulandele uhlobo olungenhla lwezinto zokupakisha ezifana nepulasitiki, iphepha, i-foil nanoma yini esetshenziswayo. Eminye imishini iwela ngaphansi kohlobo lwezinto kuphela ezingakwazi ukucubungula amakhadi.

▶Ukunakekela Nokuqina: Cabanga ngokugcinwa komshini esikhathini esizayo kanye nokuphila kwawo isikhathi eside. Umshini omncane oshesha ukuhlanza, kulula ukuwunakekela futhi kulula ukuwulungisa uzobonakala ubiza ngempumelelo ekugcineni.

▶Isabelomali: Uma kukhulunywa ngemishini yokupakisha Ukudla, inani lentengo likhulu. Cacisa ibhajethi yakho bese ubheka umshini ozokwazi ngawo ukuthola inzuzo yenkampani yakho.

▶Usayizi Womshini Nesikhala: Qiniseka ukuthi umshini ozowukhetha wanele indawo yakho yokukhiqiza nokuthi umshini ungasetshenziswa ngokwanele endaweni yawo yokusebenza.

1.Imikhiqizo edinga ukupakishwa 

Ukupakisha kungenye yezinto ezibaluleke kakhulu lapho kukhiqizwa imikhiqizo yokudla njengoba kuqinisekisa ikhwalithi nokubukeka kwezinto. Okunye kwalokhu kuboniswe ngezansi:

◆Izimpahla ezomile: Imikhiqizo efana nelayisi, i-pasta, okusanhlamvu namantongomane ifaneleka kakhulu ukupakishwa ukuqinisekisa ukuthi ihlala yomile futhi ihlanzekile kunoma yiziphi izinhlayiya.

◆Umkhiqizo Omusha: Izithelo nemifino kudinga amaphakheji angenawo umoya kodwa anomoya ongenisa umoya ukuze kugcinwe izinto zizintsha isikhathi eside.

◆Inyama nobisi: Imikhiqizo enjalo idinga ukupakishwa kusetshenziswa i-vacuum noma iphakheji egcinwe emkhathini ukuze igweme ukonakala kanye nokwandisa isikhathi sokuyigcina.

◆Ukudla Okuqandisiwe: Ukupakishwa kokudla okumele kuqandiswe kumele kube izinto ezisindayo ezingavuzi ngaphansi kwezimo ezingaphansi kweziro.

◆Iziphuzo: Iziphuzo ezifana nejusi, amasoso, nobisi ngokuvamile zilungiswa emabhodleleni, ezikhwameni noma kubhavu oqukethe uketshezi kuzo.

2.Imisebenzi yemishini yokupakisha

●Isisindo: Imishini yokupakisha eminingana yesimanje inezinhlelo ezakhiwe ngaphakathi ezikala umkhiqizo ngaphambi kokupakisha ukuze kuqinisekiswe ukuthi iphakethe ngalinye linesisindo esivumelekile. Lokhu kuqinisekisa ukuthi iphekhi alibuyiswa lilayishwe kakhulu noma linganele okubaluleke kakhulu ekuthuthukiseni ikhwalithi yomkhiqizo kanye nokwaneliseka kwekhasimende.

●Ukugcwalisa: Lena ingxenye ebaluleke kakhulu yanoma yimiphi imishini yokupakisha lapho iziqukathi zokudla, izikhwama noma izikhwama zigcwaliswa ngenani elifanele lomkhiqizo. Lokhu kunciphisa ukumoshwa futhi kuqinisekisa ukuthi kukhona ukufana ngobuningi bomkhiqizo. Izinhlobo ezahlukene zokudla ezifana noketshezi, ama-granules, izimpushana neziqinile zilungele imishini.

●Ukuvala: Ngemva kokuba izitsha sezigcwalisiwe, imishini yokupakisha iyawaqinisa ukuze igcine umkhiqizo oqukethwe uqinile futhi ungenabo ubuthi. Izinqubo ezihlukahlukene ezishintshayo zingasetshenziswa lapho ezinye zazo zingase zihlanganise ukuvala ukushisa lapho Izikhwama Nezikhwama zivalwa ngokushisisa kuyilapho amaphakheji evacuum ekhishwa umoya. Ukubeka uphawu kubaluleke kakhulu ezintweni ezibolayo njengoba kusiza ekwandiseni ubude bempilo yazo.

●Ukulebula nokuphrinta: Izingxenye zemishini yokupakisha zivame ukufakwa izinto ezifaka ilebula. Okubeka ngokuzenzakalelayo emaphaketheni amalebula noma olunye ulwazi olufana nezinsuku zokuphelelwa yisikhathi, ukubhala ikhodi nokunye okumele kufakwe ephaketheni. Ukunemba kwazo nokuhambisana nemithetho yemboni kuqinisekiswa ngokusetshenziswa kwemishini ephumelelayo nesheshayo ekwenzeni amalebula.

●Ukugoqa: Ngemikhiqizo esengozini yokulimala futhi ikakhulukazi, amathreyi noma amabhodlela, imishini epakisha imikhiqizo kumathreyi noma amabhodlela ingasebenzisa isembozo sepulasitiki noma ukugoqa okushwabana futhi ukuvimbela ukulimala ngesikhathi sokunyakaza.

3.Intengo Yomshini Wokupakisha Ukudla  

Kunezici ezimbalwa ezihlobene nemishini yokupakisha ukudla ethinta intengo kanti ezinkulu eziwuhlobo lomshini, usayizi wawo, izici, izinga lokuzenzakalelayo, kanye nohlobo lwezinto zokupakisha.

▼I-Automation Level: Imishini esebenza ngokuzenzakalelayo ibiza kakhulu kunaleyo eyi-semi-automatic noma manual ngoba ihlanganisa ubuchwepheshe obuthuthukisiwe kodwa le mishini isebenza kahle kakhulu futhi ayidingi ukufakwa okuningi okuvela kubasebenzi.

▼Amandla Okukhiqiza: Lapho kukhiqizwa imishini ekhiqiza kakhulu nesheshayo, izindleko zemishini enjalo ziyanda ngoba inezici ezithuthukisiwe.

▼Izinto zokwakha: Ububi balolu hlobo lomshini osebenza ngezindlela eziningi kanye nowesikhathi esizayo ongamukela izinhlobo ezahlukene zokupakisha (ipulasitiki, ingilazi, iphepha njll) noma imishini ezinikele eyenzelwe izinhlelo ezithile (okungukuthi, i-vacuum packer noma i-gas flush packer) ukuthi ivamise ukuba kuyabiza.

Isiphetho

I-Smart Weigh inikeza imishini yokupakisha ukudla ethuthukile futhi ethengekayo eklanyelwe izimboni ezihlukahlukene. Ingathuthukisa ukukhiqiza kanye nenzuzo. Kusukela kuma-multihead weighers kuya kuma-auger fillers, sihlinzeka ngezixazululo eziguquguqukayo zezitayela zokupakisha ezahlukahlukene njengezikhwama, izimbiza namabhokisi. Lungisa inqubo yakho yokukhiqiza ngamasistimu ethu okupakisha asebenzayo, angokwezifiso. 

Imishini yokupakisha ukudla inikeza imisebenzi eminingi engazuzisa kakhulu amabhizinisi okudla ngokwenza ngcono ukusebenza kahle nokunciphisa ukumosha. Kungakhathaliseki ukuthi ufuna umshini olula, osezingeni lokungena noma isistimu ezenzakalelayo, enekhono eliphezulu, kunezinketho ezitholakalayo ngesabelomali ngasinye nosayizi webhizinisi. Ukuqonda izinhlobo ezahlukene zemishini kanye nezigaba zamanani azo kuzokusiza wenze isinqumo unolwazi. 

• Unyaka ususunguliwe
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