Umshini Wokupakisha I-Granule - Ukuzenzekela Okuthuthukisiwe Kokupakisha Okusanhlamvu

Ephambili kwezobuchwepheshe bokupakisha okusanhlamvu, uhlelo lwethu lokupakisha oluzenzakalelayo ngokuphelele lumelela intuthuko enkulu kunezixazululo zokupakisha ezivamile. Njengoba lwenzelwe ngqo okusanhlamvu kwasekuseni, ama-granola, kanye nemikhiqizo efanayo yokudla okomile, lolu hlelo oluhlanganisiwe lufinyelela amazinga angakaze abonwe okuzenzakalelayo, lunciphisa izidingo zokungenelela kwabantu ngamaphesenti angama-85 uma kuqhathaniswa nezinye izindlela zokusebenza ngesandla.

Ukwakhiwa kwesistimu kusebenzisa ukuhlanganiswa kwe-PLC okuthuthukisiwe kuzo zonke izingxenye, kudala ukugeleza kokukhiqiza okungenamthungo kusukela ekunikezeni umkhiqizo kokuqala ngokusebenzisa i-palletization. Ubuchwepheshe bethu bokuvumelanisa obukhethekile bugcina ukuxhumana okuhle phakathi kwezingxenye, bususa ama-micro-stop kanye nokulahlekelwa kokusebenza kahle okuvamile ezinhlelweni ezinezindlela zokulawula ezihlukile. Idatha yokukhiqiza yesikhathi sangempela ihlaziywa njalo uhlelo lwethu lokulawula oluguquguqukayo, ilungisa ngokuzenzakalelayo amapharamitha ukuze kugcinwe ukusebenza okuhle naphezu kokushintshashintsha kwezici zomkhiqizo noma izimo zemvelo.

Ukubuka Konke Kwesistimu Esebenzisanayo

Izingxenye Zesistimu:

1. Uhlelo Lokuthutha Amabhakede

2. Isikali Esinezinhloko Eziningi Esinembile Kakhulu

3. Ipulatifomu Yokusekela Ergonomic

4. Umshini Wokugcwalisa Ifomu Eliqondile Othuthukisiwe

5. Isiteshi Sokuhlola Ukulawulwa Kwekhwalithi

6. I-Conveyor Yokukhipha Esivinini Esikhulu

7. Uhlelo Lokubhokisa Oluzenzakalelayo

8. Iyunithi Yokukhetha Nokubeka Amarobhothi eDelta

9. Umshini Wokufaka Ibhokisi Ohlakaniphile kanye Nomshini Wokufaka Ibhokisi

10. Uhlelo Lokufaka I-Pallet oluhlanganisiwe

Imininingwane

Izinzuzo Eziyingqayizivele Zokuzenzakalela

1. Uhlelo Lokuthutha Amabhakede

◆ Ukuphathwa komkhiqizo ngobumnene kunciphisa ukuphuka kwezingcezu ezithambile zesinkwa

◆ Umklamo ovalekile uvimbela ukungcola futhi unciphisa uthuli

◆ Ukuthuthwa okuqondile okusebenzayo kwandisa ukusetshenziswa kwesikhala phansi

◆ Izidingo zokunakekelwa okuphansi kanye namakhono okuzihlanza

◆ Ukulawula isivinini okulungisekayo ukuze kuhambisane nezidingo zomugqa wokukhiqiza

2. Isikali Esinezinhloko Eziningi Esinembile Kakhulu

◆ Ukunemba okungu-99.9% kuqinisekisa isisindo sephakheji esihambisanayo

◆ Imijikelezo yokukala ngokushesha (kufika ezisindweni ezingu-120 ngomzuzu)

◆ Ukulawula izingxenye okwenziwe ngezifiso kosayizi abahlukene bephakheji

◆ Ukulinganisa okuzenzakalelayo kugcina ukunemba kulo lonke ukukhiqizwa

◆ Uhlelo lokuphatha iresiphi luvumela ukushintsha umkhiqizo ngokushesha

3. Ipulatifomu Yokusekela Ergonomic

◆ Izilungiselelo zokuphakama ezilungisekayo zinciphisa ukukhathala komqhubi

◆ Izinsika zokuphepha ezihlanganisiwe zihlangabezana nayo yonke imithethonqubo yokuphepha emsebenzini

◆ Umklamo wokulwa nokudlidliza uqinisekisa ukuzinza nokusebenza okunembile

◆ Izindawo zokufinyelela zokulungisa ezingenamathuluzi zinciphisa isikhathi sokungasebenzi

4. Umshini Wokugcwalisa Ifomu Eliqondile Othuthukisiwe

◆ Ukupakisha okusheshayo (kufika ezikhwameni eziyi-120 ngomzuzu)

◆ Izinketho eziningi zesitayela sezikhwama (umcamelo, ogoqwe nge-gusseted)

◆ Ama-roll efilimu ashintsha ngokushesha anokunamathisela okuzenzakalelayo

◆ Amandla okuhlanza igesi ukuze kuhlale isikhathi eside eshalofini

◆ Ukunemba okuqhutshwa yi-servo kuqinisekisa ukuvalwa okuphelele njalo

5. Isiteshi Sokuhlola Ukulawulwa Kwekhwalithi

◆ Amandla okuthola insimbi ukuze kuphephe ukudla okuphezulu

◆ Ukuqinisekiswa kwe-Checkweigher kususa amaphakheji angaphansi/akhuluphele kakhulu

◆ Indlela yokwenqaba ngokuzenzakalelayo kwamaphakheji angahambisani

6. I-Chain Output Conveyor

◆ Ushintsho olubushelelezi lomkhiqizo phakathi kwezigaba zokupakisha

◆ Ukwehlukahluka kokukhiqiza kwe-buffer kwamakhono okuqongelela

◆ Umklamo we-Modular uvumelana nezidingo zokuhlelwa kwesakhiwo

◆ Uhlelo lokulandelela oluthuthukisiwe lugcina ukuqondiswa kwephakheji

◆ Izindawo zokuhlanza ezilula zihlangabezana nezindinganiso zokuphepha kokudla

7. Uhlelo Lokubhokisa Oluzenzakalelayo

◆ Amaphethini ekesi alungisekayo ezidingo ezahlukene zokuthengisa

◆ I-box erector ehlanganisiwe ene-hot-melt adhesive application

◆ Ukusebenza ngesivinini esikhulu (kufika emakhesini angu-30 ngomzuzu)

◆ Amathuluzi okushintsha okusheshayo osayizi abaningi bamabhokisi

8. Iyunithi Yokukhetha Nokubeka Amarobhothi eDelta

◆ Ukusebenza okusheshayo kakhulu (kufika kuma-picks angu-60 ngomzuzu wephakheji engu-500g)

◆ Ukunemba okuqondiswa umbono ukuze kubekwe kahle

◆ Ukuhlela indlela ehlakaniphile kunciphisa ukunyakaza ukuze kusetshenziswe kahle amandla

◆ Uhlelo oluguquguqukayo luphatha izinhlobo eziningi zamaphakheji

◆ Indawo encane yokubeka izinyawo ithuthukisa isikhala sephansi sefektri

9. Umshini Wokubhoboza Ohlakaniphile

◆ Ukondla nokwakheka kwebhokisi ngokuzenzakalelayo

◆ Ukuqinisekiswa kokufakwa komkhiqizo kususa amabhokisi angenalutho

◆ Ukusebenza ngesivinini esikhulu kanye nesikhathi esincane sokungasebenzi

◆ Osayizi bebhokisi abaguquguqukayo ngaphandle kokushintsha okukhulu

10. Uhlelo Lokufaka I-Pallet oluhlanganisiwe

◆ Izinketho eziningi zephethini yephalethi ukuze kube nokuzinza okuhle kakhulu

◆ Ukusabalalisa iphalethi ngokuzenzakalelayo kanye nokusonga okulula

◆ Uhlelo lokusebenza lwelebula oluhlanganisiwe lokulandelela izinto

◆ Isofthiwe yokwenza ngcono ukulayisha ikhulisa ukusebenza kahle kokuthumela

◆ I-interface yokuhlela amaphethini elula ukuyisebenzisa

Imibuzo Evame Ukubuzwa Yobuchwepheshe

1. Yiliphi izinga lobuchwepheshe elidingekayo ukuze kusetshenziswe lolu hlelo lokupakisha?

Umqhubi oyedwa onezinsuku ezingu-3-5 zokuqeqeshwa angaphatha kahle lonke uhlelo ngokusebenzisa isikhombimsebenzisi se-HMI esiphakathi. Uhlelo luhlanganisa izilawuli zesikrini sokuthinta ezinembile ezinamazinga amathathu okufinyelela: Umqhubi (imisebenzi eyisisekelo), Umphathi (ukulungiswa kwepharamitha), kanye nochwepheshe (ukulungiswa nokuxilongwa). Ukusekelwa okukude kuyatholakala ekuxazululeni izinkinga okuthuthukile.

2. Uhlelo luphatha kanjani izinhlobo ezahlukene zemikhiqizo yokusanhlamvu?

Uhlelo lugcina izindlela zokupheka zomkhiqizo ezingafika ku-200 ezinemingcele ethile yohlobo ngalunye lokusanhlamvu. Lokhu kufaka phakathi isivinini sokudla esifanele, amaphethini okudlidliza kwesisindo samakhanda amaningi, izinga lokushisa lokuvala kanye nezilungiselelo zokucindezela, kanye nemingcele yokuphatha umkhiqizo ethile. Ukushintsha umkhiqizo kwenziwa nge-HMI ngokulungiswa okuzenzakalelayo kwemishini okudinga ukungenelela okuncane ngesandla.

3. Iyini isikhathi esijwayelekile se-ROI salolu hlelo lokupakisha?

Izikhathi ze-ROI ngokuvamile zisukela ezinyangeni eziyi-16-24 kuye ngokuthi umkhiqizo ungakanani kanye nokusebenza kahle kokupakisha kwamanje. Izinto ezibalulekile ezifaka isandla ku-ROI zifaka phakathi ukunciphisa abasebenzi (ukwehla okumaphakathi ngo-68%), ukwanda kwamandla okukhiqiza (isilinganiso sokuthuthuka okungu-37%), ukuncipha kwemfucuza (isilinganiso sokuncishiswa okungu-23%), kanye nokuvumelana kwephakheji okuthuthukisiwe okuholela ekwenqatshweni okuncane kokuthengisa. Ithimba lethu lokuthengisa lobuchwepheshe linganikeza ukuhlaziywa kwe-ROI okwenziwe ngokwezifiso ngokusekelwe ezidingweni zakho ezithile zokukhiqiza.

4. Yikuphi ukunakekelwa kokuvimbela okudingekayo?

Ubuchwepheshe bokulungisa okubikezelayo besistimu bunciphisa ukulungiswa okuhleliwe okujwayelekile ngo-35%. Ukulungiswa okudingekayo kuhilela kakhulu ukuhlolwa kwe-seal jaw njalo emahoreni angu-250 okusebenza, ukuqinisekiswa kokulinganiswa kwesisindo njalo ngenyanga, kanye nokuhlolwa kwesistimu yomoya njalo ngekota. Zonke izidingo zokulungisa ziyaqashwa futhi zihlelwe nge-HMI, enikeza izinqubo zokulungisa zesinyathelo ngesinyathelo ngeziqondiso ezibonakalayo.