Amfani da na'urar auna nauyi mai yawa ta atomatik a masana'antar sarrafa sassan motoci - sarrafa farashin samarwa yadda ya kamata da inganta ingancin samfura

Mawallafi: Smartweigh– Nauyin Kai Mai Yawa

Amfani da na'urar auna nauyi ta Zhongshan Smart mai amfani da na'urar auna nauyi mai yawa a cikin masana'antar sarrafa sassan motoci - sarrafa farashin samarwa yadda ya kamata da taimakawa wajen inganta ingancin samfura. Sassan motoci sune manyan kayan sarrafawa waɗanda suka ƙunshi kowane ɓangare na mota. Tare da ci gaban tattalin arzikin ƙasata da ƙaruwar da aka samu a matakin jimlar kayayyakin ƙasa na jama'a, motar ta zama hanyar sufuri mafi kyau ga mutane da yawa. Masana'antar sassan motoci ta kuma sami ƙarfi kuma ta bunƙasa tare da ƙaruwar buƙatar motoci a China.

Kayayyakin sassan mota masu inganci ba wai kawai za su iya taimakawa kamfanonin sassan mota rage farashin samarwa ba, har ma mafi mahimmanci, tabbatar da ingancin kayayyakin mota. Fasahar Kirkirar Nauyi Mai Kyau ta Zhongshan tana ba da na'urori masu auna kai da yawa na atomatik na takamaiman bayanai da samfura daban-daban, tare da la'akari da ƙa'idodin kamfanonin sarrafa sassan mota. Dangantakar nauyi mai yawa na samfuran da aka ƙirƙira na sassan mota Gabaɗaya, mota ta ƙunshi sassa goma sha biyar da aka riga aka tsara kamar jiki, akwati, injin dizal, haɗa axle na gaba, axle na baya, tagogi, akwatin gearbox, shaft na tuƙi, da tsarin tuƙi na mota.

Tare da ci gaban masana'antar kera motoci ta China, sassan da ake buƙata don haɗa motoci suna ƙaruwa koyaushe, kuma buƙatun simintin ƙarfe na bakin ƙarfe don daidaita sassan motoci suma suna ƙaruwa. Simintin ƙarfe na bakin ƙarfe kayan aiki ne na kayan masarufi ko gurɓatattun abubuwa da aka samo daga kayan polymer na ƙarfe ta hanyar sarrafa ƙira. Halayen simintin ƙarfe na bakin ƙarfe ga motoci sune ƙirar ƙira mai rikitarwa, nauyin da bai wuce ƙima ba, daidaitaccen karkacewar yanayin aiki, da buƙatun abubuwan tsaro masu yawa.

Misali, injin crankshaft, injin crankshaft, da injin dizal camshaft da ake amfani da su a cikin injunan dizal, katako na gaba da sandunan sitiyari da ake buƙata don haɗa axle na gaba, sandunan juyawa da kuma sandunan hana ruwa masu sassauƙa don sandunan juyawa da ake amfani da su a axle na baya na motoci, da kuma giyar watsawa, giyar watsawa, da sauransu, duk manyan simintin ƙarfe ne masu mahimmanci waɗanda ke da alaƙa da aminci ga aikin motoci. Idan aka ƙididdige su da nauyin da aka ƙayyade, kashi 17-19% na abubuwan da aka riga aka ƙera a kan motar za su kasance simintin ƙarfe na bakin ƙarfe. A cikin tsarin samar da simintin ƙarfe na bakin ƙarfe, ana buƙatar yanki ɗaya ya kasance daidai, ba tare da duk kayan rami ba, ƙirar sararin samaniya mai yawa, ɗaukar kaya ko wasu lahani.

Ga na'urorin lantarki da aka samar kuma aka sarrafa bisa ga wannan hanyar, dole ne a tabbatar da babban rabo tsakanin ƙarfin juriya da nauyin da aka tara domin samun ingantaccen aikin tsaro. Dangane da matakin duniya na yanzu, daidaiton haƙuri na nauyin da aka tara na simintin ƙarfe na injin crankshafts gabaɗaya yana buƙatar a sarrafa shi cikin kashi 2%. Ga masu kera sassan motoci, ban da tabbatar da ingancin samarwa, suna kuma damuwa sosai game da ingancin sassan da abubuwan haɗin, saboda ingancin sassan motoci sharaɗi ne mai mahimmanci don tabbatar da amincin aikin motoci.

Lalacewa a Albarkatun Dan Adam Gano Nauyi na Tsabta Saboda yawan buƙatun samfuran da aka ƙirƙira na sassan motoci (wato, ana buƙatar wani yanki na samfuran da aka ƙirƙira ya zama daidai, kuma dole ne a tabbatar da wani rabo na nauyi mai tsabta), a cikin tsarin samarwa, masana'antun sarrafawa da masana'antu gabaɗaya suna wuce hanyar aunawa. Ta wannan hanyar, ana gwada nauyin samfurin don cire samfuran da ba su cancanta ba. A baya, ana gudanar da gano nauyin sassan motoci bisa ga hanyar gano albarkatun ɗan adam, wato, bayan samar da tsarin yanke fiber laser, mai aiki yana auna fitar da samfurin da hannu yayin aiki, sannan bisa ga ƙa'idar nauyi mai tsabta. An rarraba sassan da aka riga aka ƙera. Saboda tsarin aiki ya dogara gaba ɗaya akan albarkatun ɗan adam, yana da sauƙi a haifar da karkacewa da rashin daidaito a cikin dukkan tsarin rarraba nauyi mai tsabta, kuma ingancin yana da yawa da ƙasa. Sakamakon nan take shine ƙaruwa a cikin farashin masana'antu, kuma akwai kuma wani adadin fitarwa da inganci. Hadarin Tsaro.

Na'urar auna nauyi ta atomatik mai yawan kai tana shiga masana'antar kera motoci. Ga masana'antun da ke da babban matakin injunan sarrafa kansa a cikin tsarin samarwa, zaɓin ya dogara ne akan nauyin injunan sarrafa kansa. Shekaru da yawa da suka gabata, ɗaya daga cikin manyan masana'antun sassan motoci na Turai——Zhongshan Smart Weigh ta fara mai da hankali kan wahalar yadda ake sarrafa nauyin sassan motoci yadda ya kamata. Kamfanin Peugeot Walker Forging Factory yana amfani da hot forging don samarwa da sarrafa muhimman abubuwan da aka riga aka riga aka shirya a cikin akwatin gear. A cikin tsarin samarwa, ana fara yanke ƙarfe mai kauri zuwa sandunan silinda na wani tsayi, sannan yana gudana zuwa tsakiyar tsarin samarwa don samarwa. sarrafawa.

Domin tabbatar da daidaiton nauyin da aka yi da shi, wato, don yin karkacewar nauyin da aka yi da ƙarfe mai kauri a cikin kewayon da aka yarda, Peugeot Walker ya ƙara na'urar auna nauyi ta atomatik bayan tsarin samar da yankewar fiber laser, don kada nauyin da aka yi da shi ya karye. Ana cire samfurin daga layin samarwa ta atomatik. A halin yanzu, a ƙasata, masana'antun sassan motoci, ko suna amfani da layukan samarwa ta atomatik ko layukan samarwa na atomatik, suna ƙara fahimtar mahimmancin sarrafa nauyi. Dangane da manufar inganta ingancin samarwa, masana'antar sarrafa sassan motoci da masana'antu da farko sun gabatar da hanyoyin sarrafawa ta atomatik don maye gurbin dukkan tsarin gwajin albarkatun ɗan adam a wannan matakin.

Yawancin masana'antun sassan motoci a ƙasata suna mai da hankali kan samarwa da sarrafa sandunan haɗin mota da sauran ƙwanƙolin. Idan aka kwatanta da samfuran gwajin nauyi na gabaɗaya, wannan samfurin yana da manyan halaye masu zuwa: ■ Tushen samfurin yana da ƙarancin inganci ■ Tsawon samfurin da kansa yana da tsayi kuma ba daidai ba ■ Samfurin Ya fi nauyi, yana da sauƙin haifar da lalacewa ga bel. Tabbatar an rarraba shi bisa ga nauyin net. Maganin sarrafa fasaha ta zamani ta Zhongshan Smart. Ga fasalulluka na samfurin da ke sama, fasahar zamani ta zamani ta Zhongshan Smart tana ba da na'urar auna kai ta atomatik ta jerin samfuran BDCW-T don la'akari da masu amfani. Tanadawa. ■Yawan tushen samfurin ba shi da yawa, don haka masu amfani suna da ƙarin sarari a cikin gida don zaɓar takamaiman bayanai da samfura, kuma za su yi la'akari da takamaiman aikin halayen na'urar auna kai ta atomatik. ■ Na'urar auna kai ta atomatik ta jerin samfuran BDCW-T tana ba da sassan shigarwa/fitarwa tare da ƙayyadaddun bayanai da samfura daban-daban, tare da bel ɗin ɗaure gefe, don tabbatar da cewa an auna samfuran tsaro na cibiyar sadarwa na dogon lokaci daidai da sashin aunawa.

■ Belo mai kayan aiki daban-daban na iya rage lalacewar bel ɗin da samfuran da aka ƙirƙira ke haifarwa a cikin dukkan tsarin jigilar kaya, da kuma rage yawan rarraba bel ɗin. ■ A cewar rahoton, an samar da sassauƙan faifai masu nauyi da yawa don la'akari da buƙatun rarraba nauyi.

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