Izixazululo Zokuzenzakalela Zokuphela Komugqa Zabakhiqizi Bokudla

Emafektri amaningi okudla, izinkinga ezinkulu zokusebenza kahle azikho esigabeni sokukala noma sokugcwalisa. Zenzeka ekugcineni komugqa.

Amaphakethe okuqala aphuma ngokushesha okwanele, kodwa amabhokisi asavulwa ngesandla, imikhiqizo ilinde ukupakishwa emabhokisini, amabhokisi abekwe emgqeni wokuvala, bese amabhokisi aqediwe enqwabelana ngaphambi kokufakwa emaphalethini. Ephepheni, umugqa ubukeka uzenzakalelayo. Eqinisweni, ingxenye yokugcina yenqubo isancike ekutheni abantu bathuthe, babeke, bavale, futhi bafinyelele.

Yilapho ngokuvamile okukhiphayo kuqala khona ukushelela.

Kubaphathi bemisebenzi kanye nabaqondisi bezimboni, lokhu kudala isimo esicasulayo. Utshala imali emishinini esheshayo, kodwa ukusebenza kwansuku zonke kusalokhu kuphansi. Abasebenzi bayaqhubeka nokukhula, isikhathi sokungasebenzi sibonakala ngezindlela ezincane kodwa eziqhubekayo, futhi ingxenye yokuphela komugqa iba yimbangela yokuthi ingxenye esele yomugqa yehle.

Yingakho abakhiqizi bokudla abaningi manje begxila ekwenziweni okuzenzakalelayo kokuphela komugqa. Uhlelo oluklanywe kahle lwenza okungaphezu nje kokuthatha indawo yomsebenzi wezandla. Lugcina ukugeleza komkhiqizo kuzinzile, lunciphisa amaphutha okusingatha, lufinyeze ukushintshashintsha, futhi lusiza wonke umugqa wokupakisha ukuthi usondele kakhulu kumthamo wawo wangempela.

Ekusethweni okufanele, lokho kungasho ukuthuthukiswa kokusebenza kahle okufika ku-50%.

Lesi sihloko sibheka ukuthi ukulahlekelwa kokuphela komugqa kuvame ukwenzeka kuphi, ukuthi yimiphi imishini eyenza umehluko omkhulu, nokuthi abakhiqizi bokudla bangakha kanjani inqubo yokupakisha ephumelela kakhulu ngaphandle kokwenza umugqa ube nzima kakhulu.

Yiziphi Izindleko Ezifihliwe Zokuphela Komugqa Okungaphumeleli?

Inqubo yokuphela komugqa ebuthakathaka ayibukeki imangalisa ngaso sonke isikhathi. Ngokuvamile iyiqoqo lezinkinga ezincane ezihlala ziphindaphinda njalo.

Omunye umqhubi uyalibaziseka ngenkathi enza amabhokisi. Omunye uzama ukuhambisana nokulayisha izikhwama. Ukuvala akuhambisani lapho umkhiqizo ukhuphuka. Ama-pallet abekwa ngesandla bese eqala ukuthamba. Akukho neyodwa yalezi zinkinga ebonakala ingathí sina, kodwa ndawonye kunciphisa wonke umugqa.

Umsebenzi ngokuvamile uyisici sokuqala sokucindezela. Lapho isigaba sokugcina somugqa sincike kubantu ukuthi bamise amakesi, bapakishe imikhiqizo, bavale amabhokisi, futhi bafake izimpahla eziqediwe ngephalethi, umkhiqizo uboshelwa kwisivinini esiphathwa ngesandla. Uma ivolumu yokukhiqiza ikhuphuka, lokho kusetha kuba nzima ukuyigcina. Imishini ekhuphukayo ingase ilungele ukusebenza ngokushesha, kodwa ukuphela komugqa akukwazi ukususa imikhiqizo ngokushesha ngokwanele.

Bese kuba nokuphathwa komkhiqizo. Uma kuhileleka kakhulu ukuthinta ngesandla, kulapho amathuba okuthi amabhokisi onakele, amaphakethe awile, ukunqwabelana okungalingani, noma ukuphinda kusetshenziswe. Ngisho noma ukudla ngokwako kulungile, ukupakishwa okubi kwesibili kudala izinkinga kamuva ekugcinweni, ekuthuthweni nasekulethweni kwamakhasimende.

Ukushintshashintsha kungenye indlela evamile yokunciphisa umkhiqizo. Abakhiqizi abaningi bokudla basebenzisa ama-SKU ahlukene, inani lamaphakethe, kanye nosayizi wamakhadibhodi. Uma ukushintsha ngakunye kudinga ukulungiswa okuningi kakhulu ngesandla, umugqa ulahlekelwa isikhathi sokukhiqiza esiwusizo izikhathi eziningana ngosuku noma izikhathi eziningana ngesonto.

Ukuvumelana nakho kunzima ukukugcina enkambisweni yesandla. Amabhokisi angase angakhiwa ngendlela efanayo. Ukubekwa komkhiqizo ngaphakathi kwekesi kungahluka. Ukusetshenziswa kwetheyiphu kungase kungabonakali kuhlanzekile. Amaphethini ephalethi ayashintsha kusukela ekushintsheni kuya ekushintsheni. Lezi akuzona nje izinkinga zobuhle. Zithinta ukuzinza kokuthunyelwa, ukuphathwa kwempahla yokugcina impahla, kanye nokulawulwa kwemigqa iyonke.

Inkinga enkulu ukuthi ukungasebenzi kahle komugqa wokugcina kunciphisa ukukhula. Ifektri ingase ibe namandla okukhiqiza okwengeziwe, kodwa uma ingxenye engezansi ingakwazi ukusekela leso sivinini, ukwanda kuba nzima. Ngaleyo ndlela, ukuphela komugqa kuvame ukunquma ukuthi ungakanani umthamo womugqa wakho ozowusebenzisa ngempela.

Yiziphi Imishini Eyinhloko Ezixazululweni Zokuphela Komugqa?

Uhlelo oluhle lokuphela komugqa aluphathelene nokwengeza imishini ukuze kwenziwe izinto ngokuzenzakalela. Lumayelana nokuxhuma imishini efanele ukuze amabhokisi ahambe kahle kusukela endaweni engenalutho kuya endaweni eqediwe ngokulinda okuncane, ukuphathwa okuncane ngesandla, kanye nokuphazamiseka okuncane.

Kwabakhiqizi abaningi bokudla, izingcezu ezinhlanu zemishini zakha umongo walokho kusetha: i-automatic case erector, i-DELTA Robot, umshini wokuvala i-case, i-robotic palletizing, kanye nezinhlelo zokuhambisa.

I-Erector Yekesi Ezenzakalelayo

I-othomathikhi yekesi erekthayo yilapho inqubo yokupakisha yesibili iqala khona.

Esikhundleni sokucela opharetha ukuthi bavule amabhokisi ayisicaba, bawahlanganise, bese benamathisela phansi ngesandla, umshini ukwenza ngokuzenzakalelayo bese uthumela amabhokisi alungele ukugcwalisa esigabeni esilandelayo. Kuyintuthuko elula, kodwa isusa enye yezingqinamba eziphindaphindwayo kakhulu futhi ezilula ukuzithatha kalula.

Ukwakhiwa kwebhokisi ngesandla kuvame ukuba kancane kunalokho abantu abakulindele, ikakhulukazi ngesikhathi sokusebenza isikhathi eside. Kuphinde kudale ukuhlukahluka. Amanye amabhokisi akhiwa kahle, amanye awakhiwa kahle, futhi lokho kuthinta izinyathelo ezilandelayo. Ibhokisi elifakwe kahle kulula ukulilayisha, kulula ukulivala, futhi lizinzile kakhulu ngesikhathi sokupakishwa kwephalethi nokuthuthwa.

Emafektri asebenza ngokukhiqiza okuphezulu, i-case erector isiza ekusunguleni isigqi esizinzile kusukela ekuqaleni. Esikhundleni sokulinda ukuthi kulungiswe amabhokisi, umugqa uthola ukuhlinzekwa okuqhubekayo kwamakesi ngesimo esifanele kanye nendawo efanele.

Lokhu kubalulekile futhi uma kuhileleke osayizi abaningi bekhathoni. Ngomklamo ofanele, ukushintshashintsha kuyashesha futhi kunganciki kakhulu ebuchwephesheni bomsebenzisi.

Irobhothi le-DELTA

Uma amabhokisi eselungile, imikhiqizo idinga ukufakwa ngokushesha nangokucophelela. Yilapho i-DELTA Robot inezela khona inani langempela.

Amarobhothi e-DELTA enzelwe umsebenzi wokukhetha nokubeka ngokushesha. Akhetha imikhiqizo ku-conveyor bese eyibeka emabhokisini ngendlela elawulwayo. Kubakhiqizi bokudla abapakisha izikhwama, amaphakethe, amathileyi, ama-flow wraps, noma amabhokisi amancane emabhokisini amakhulu okuthumela, lesi ngokuvamile yisinyathelo esisusa imbobo enkulu kunazo zonke ezansi komfula.

Uma kuqhathaniswa nokulayisha ngesandla, umehluko awukona nje isivinini. Ukuqina.

Irobhothi le-DELTA alikhathali phakathi nesikhathi sokushintsha. Alinciphisi ijubane ngoba umkhiqizo ukhuphukile. Ligcina iphethini yokulayisha izinzile futhi lisiza umugqa ukuthi uhlale uhambisana nomshini ongaphezulu.

Lokhu kuwusizo ikakhulukazi uma umugqa uphatha ama-SKU amaningi. Ukubalwa kwamaphakethe okuhlukene noma amalungiselelo omkhiqizo kungaphathwa ngezilungiselelo zeresiphi kunokuhlelwa nokupakisha okuphindaphindiwe ngesandla. Lokho kwenza uhlelo lube lula ukulusebenzisa futhi kube lula ukushintsha phakathi kwemikhiqizo ehlukene.

Enye inzuzo ukuphathwa okuthambile. Eminye imikhiqizo ayikwazi ukumane iphonswe ebhokisini ngaphandle kokuthinta isimo sokwethulwa noma sephakethe. Irobhothi le-DELTA likunikeza isinyathelo sokulayisha esihlanzekile nesilawulwayo ngaphandle kokunciphisa isivinini.

Umshini Wokuvala Ikesi

Uma ibhokisi seligcwele, kudingeka livalwe kahle bese liqhubeka ngaphandle kokulibala.

Lowo ngumsebenzi womshini wokuvala ibhokisi. Uvala futhi uvale ibhokisi ngendlela ehambisanayo, okusiza ukugcina yonke inqubo yokuphela komugqa iqhubeka.

Emisebenzini eyenziwa ngesandla, lesi sinyathelo sivame ukudala ukuhudula okuningi kunalokho obekulindelekile. Abaqhubi bangase banamathisele amabhokisi ngesivinini esihlukile, ikhwalithi yokuvala ingahluka, futhi amabhokisi agcwalisiwe angase aqale ukuma emgqeni ngaphambi kokufaka amaphalethi. Uma lokho kwenzeka, umugqa ulahlekelwa ukugeleza.

Umshini wokuvala ikesi ozenzakalelayo uxazulula lokho ngokudala ukudluliselwa okubikezelwayo phakathi kokulayisha ikesi kanye nokufaka amaphelethi. Ibhokisi ngalinye livalwa ngendlela efanayo, nge-tape ehlanzekile kanye nokubukeka okungcono kakhulu.

Lokho kuvumelana kubalulekile nasekuthuthweni. Amabhokisi avaliwe kabi angavula, aguquguquke, noma abekwe kabi epalethini. Isinyathelo esingcono sokuvala sinciphisa lezo zingozi futhi sithuthukise ikhwalithi yokuthunyelwa ngaphandle kokwengeza ubunzima.

Kubakhiqizi abasebenzisa osayizi abahlukene bamakesi, imishini yokuvala elungisekayo nayo yenza kube lula ukushintsha kunokuthepha ngesandla.

Ukubethela Amarobhothi

Ukufaka i-palleting kuvame ukuba lapho ukuzenzekela kubuyisela khona ngokushesha.

Ukufaka ama-pallet ngesandla kuyadinga, kuyaphindaphindwa, futhi kunzima ukukugcina kufana lapho umkhiqizo uphuma kakhulu. Kusebenza ngamanani aphansi, kodwa uma ukugeleza kwebhokisi kukhula, kuba nzima ukugcina isivinini, ikhwalithi yomthwalo, kanye nokuphepha ngesikhathi esifanayo.

Uhlelo lwerobhothi lokufaka ama-pallet luthatha amabhokisi avaliwe bese luwabeka ngokwephethini ehleliwe. Inzuzo eyinhloko akukhona nje ukufaka esikhundleni somsebenzi. Ludala ama-pallet azinzile, afanayo, futhi okulula ukuwahambisa nokuwagcina.

Kubakhiqizi bokudla abaphatha osayizi abaningi bamabhokisi noma amafomethi ahlukene oku-oda, ukufaka ama-pallet e-robotic nakho kuletha ukuguquguquka okuwusizo. Amaphethini ahlukene e-pallet angagcinwa futhi akhunjulwe njengoba kudingeka, okulula kakhulu kunokuthembela emiyalweni yokufaka ama-stacking ngesandla njalo lapho ukukhiqiza kushintsha.

Kuphinde kuthuthukise indawo yokusebenza. Ukuphakamisa nokubeka izinto ngokuphindaphindiwe kubeka ingcindezi esobala kubasebenzi, ikakhulukazi kumashifti amade. Ukwenza leso sinyathelo ngokuzenzakalelayo kunciphisa ukucindezeleka ngokomzimba futhi kusiza abasebenzi ukuthi bagxile ekuqondisweni komugqa esikhundleni sokuphathwa ngesandla okunzima.

Ezitshalweni eziningi, ukufaka ama-pallet kungenye yezimpawu ezicacile zokuthi umugqa unomsebenzi wezandla odlule ukukhula.

Izinhlelo Zokuthutha

Ama-conveyor awatholi ukunakwa okuningi njengamarobhothi, kodwa yiwo enza lonke uhlelo lusebenze.

Uhlelo lokuhambisa oluhlelwe kahle luhlanganisa isigaba ngasinye ndawonye ukuze imikhiqizo namabhokisi kuhambe ngokuphazamiseka okuncane. Luthwala amabhokisi kusukela ekumisweni kuya ekulayisheni, kusukela ekuvaleni kuya ekuhlolweni, kanye nasekuhlolweni kuya ekufakweni kwamaphalethi. Ngaphandle kwalokho kuxhumana, ngisho nemishini emihle ingagcina isebenza njengeziteshi ezihlukanisiwe kunokuba kube umugqa owodwa osebenzayo.

Ama-Conveyor nawo asiza ekuphatheni umehluko wokugeleza phakathi kwemishini. Akuzona zonke izingxenye zomugqa ezigijima ngesivinini esifanayo ngaso sonke isikhathi. Ukufaka i-buffer, i-space, i-combination, kanye ne-guides products kahle kungenza umehluko omkhulu ekugcineni umugqa uzinzile.

Futhi ziyindawo elula kakhulu yokuhlanganisa ukuhlolwa. Ama-Checkweighers, ama-metal detector, ama-barcode reader, amadivayisi okwenqaba, kanye nezinhlelo zokubona konke kungafakwa endleleni yokuhambisa. Lokho kwenza ukulawulwa kwekhwalithi kube okuthembekile ngaphandle kokwengeza ukuphathwa ngesandla okungadingekile.

Ngokombono wokuhlelwa, ama-conveyor nawo asiza ekunciphiseni ukuxinana. Esikhundleni sokuba abaqhubi bathuthe amabhokisi besuka esiteshini beya esiteshini, ukugeleza komkhiqizo kuba okuhlelekile futhi kube lula ukuphatha. Emafektri okudla amatasa, lokho ngokuvamile kusho ukusetshenziswa okungcono kwendawo kanye nokuma okuncane okungagwenywa.

Ungafinyelela Kanjani Ekuthuthukisweni Kokusebenza Kahle okungu-50%?

Akuwona wonke amafektri azobona inani elifanayo ncamashi, kodwa izinzuzo ezinkulu zingokoqobo kakhulu uma inqubo yamanje yokuphela komugqa isasebenza ngesandla.

Intuthuko enkulu ivame ukuvela ekunciphiseni ukuthembela kubantu emisebenzini yokusingatha ephindaphindwayo. Uma ukwakheka kwekesi, ukulayisha, ukuvala, kanye nokufaka amaphalethi sekwenziwa ngokuzenzakalelayo, umugqa uba sengozini encane yokuntuleka kwabasebenzi, ukushintshana okuhamba kancane, kanye nokungahambisani ngezandla.

Inzuzo yesibili ivela ekuphazamisekeni okuncane. Imigqa eminingi ayimi ngoba umshini wokupakisha oyinhloko unenkinga. Iyama ngoba ukuphela komugqa akukwazi ukususa imikhiqizo ngokushesha okwanele. Uma inqubo engezansi isizinzile, wonke umugqa uvame ukusebenza kangcono.

Isikhathi sokushintsha singenye into ebalulekile. Emafektri enza imikhiqizo noma amafomethi ahlukene, ukulungiswa okusekelwe kumaresiphi kungonga isikhathi esimangazayo phakathi nesonto noma inyanga. Ukushintsha okusheshayo kusho isikhathi esitholakalayo sokukhiqiza kwangempela.

Isikhala sibaluleke kakhulu kunalokho izitshalo eziningi ezikulindele. Izindawo ezisebenza ngesandla zidinga indawo eyengeziwe yokwakheka kwebhokisi, ukunyakaza komqhubi, kanye nokufakwa kwephalethi okwesikhashana. Uhlelo oluhlanganisiwe kangcono luvame ukwenza indawo ibe lula ukuyilawula futhi isebenze kahle.

Okubaluleke kakhulu, ukuzenzakalela kwenza umugqa ube lula ukuwuphatha. Uma ukugeleza kuhlelekile, kuba lula ukubona lapho ukubambezeleka kwenzeka khona, lapho ukwenqatshwa kukhula khona, kanye nalapho umphumela ulahleka khona. Lokho kunikeza amaqembu okusebenza isisekelo esingcono sokuthuthukisa esikhundleni sokuthembela ekuqageleni.

Empeleni, imiphumela emihle kakhulu ivela ekubhekeni yonke inqubo yokuphela komugqa kunokuthenga umshini owodwa wodwa. Imishini idinga ukulingana nomkhiqizo, ifomethi yekhathoni, isikhala esitholakalayo, kanye nezithiyo zangempela phansi. Uma leyo ngxenye yenziwe kahle, inzuzo yokusebenza kahle akuyona nje isimangalo. Iyabonakala ekukhiqizweni kwansuku zonke.

Imicabango Yokugcina

Abakhiqizi abaningi bokudla sebevele benemishini yokupakisha eqinile, kodwa ukuphela komugqa kuseyilapho kulahlekelwa khona isikhathi esiningi kanye nomsebenzi.

Uma amabhokisi esabekwa ngesandla, imikhiqizo ifakwa emabhokisini ngesandla, amabhokisi aqoshwa ngetheyiphu ngalinye, futhi ama-pallet akhiwa ngesandla, umugqa uzohlala usebenza ngaphansi kwamandla awo. Lolu hlobo lokusetha lusasebenza, kodwa kuba nzima ukuluphatha njengoba umkhiqizo ukhula.

Uhlelo oluxhumene kakhulu ekugcineni komugqa luyakushintsha lokho. Ngomshini wokumisa ikesi ozenzakalelayo, i-DELTA Robot, umshini wokuvala ikesi, ama-palleting e-robotic, kanye nezinhlelo zokuhambisa ezisebenza ndawonye, ​​isigaba sokugcina sokukhiqiza siba bushelelezi, sihambisane kakhudlwana, futhi kube lula kakhulu ukusikhulisa.

Kubakhiqizi bokudla abafuna ukuthuthukisa umkhiqizo ngaphandle kokudala ingcindezi eyengeziwe yabasebenzi, lokhu kuvame ukuba ngenye yezindawo eziwusizo kakhulu zokuthuthukisa. Uma ubuyekeza umugqa wakho wamanje, kufanelekile ukubheka eduze ukuthi ukubambezeleka kwangempela kwenzeka kuphi. Ezimweni eziningi, ukusethwa okungcono kokuphela komugqa kungavula umthamo osuvele unawo kodwa ongakakwazi ukuwusebenzisa.