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Smart Weigh tau cog lus los pab cov neeg siv khoom nce kev tsim khoom ntawm tus nqi txo.
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Smart Weigh tau cog lus los pab cov neeg siv khoom nce kev tsim khoom ntawm tus nqi txo.
Raws li cov chaw tsim khoom ntawm lub hnab ntim tshuab los ntawm Tuam Tshoj, peb feem ntau ntsib cov lus nug txog hom, kev ua haujlwm, thiab cov khoom siv hauv cov tshuab no los ntawm cov neeg siv khoom. Dab tsi ua rau lub hnab ntim cov tshuab tseem ceeb heev hauv kev lag luam ntim niaj hnub no? Yuav ua li cas cov lag luam leverage lawv rau efficiency thiab sustainability?
Lub hnab ntim cov tshuab tau hloov pauv txoj kev cov khoom ntim, muab kev yooj yim, precision, thiab kev hloov kho. Lawv ua haujlwm rau ntau yam kev lag luam, suav nrog zaub mov, tshuaj, thiab tshuaj pleev ib ce, muab cov kev daws teeb meem rau kev ntim khoom sib txawv.
Kev nkag siab txog cov tshuab no yog qhov tseem ceeb rau cov lag luam tab tom nrhiav kev nqis peev hauv cov khoom ntim niaj hnub. Wb delve rau hauv cov lus qhia dav dav rau lub hnab ntim tshuab.
Lub hnab ntim tshuab muaj ntau yam zoo, xws li kev ua kom zoo dua qub, tsis muaj pov tseg, thiab kev tiv thaiv khoom. Cov txiaj ntsig no txhais li cas rau hauv daim ntawv thov tiag tiag?
Txhim khu kev ua tau zoo: Auto-baging machines automate tedious hauj lwm, txuag lub sij hawm thiab nqi zog. Raws li cov neeg siv khoom tawm tswv yim, automation tuaj yeem txhim kho kev ua tau zoo txog li 40%.
Tsawg pov tseg: Automated tswj txo cov khoom pov tseg thiab ntim khoom nqi. Peb cov neeg siv khoom tawm tswv yim Kev tshawb fawb pom tau tias automation tuaj yeem txo cov khib nyiab los ntawm 30%.
Tsawg tus nqi zog: Semi-automatic filling kab pab cov neeg siv khoom txuag tsawg kawg 30% kev ua haujlwm, tag nrho cov tshuab ntim tshuab tsis siv neeg txuag 80% kev ua haujlwm piv nrog cov khoom siv phau ntawv hnyav thiab ntim khoom.
Kev Tiv Thaiv Cov Khoom Siv: Cov tshuab tuaj yeem ua kom muaj kev nyab xeeb ntawm cov khoom thiab txo cov kev pheej hmoo ntawm kev sib kis.
Lub hnab ntim cov tshuab tau categorized rau hauv Premade Pouch Packing Machines, Vertical Form Fill Seal (VFFS) Machines thiab Kab rov tav Form Fill Seal (HFFS) Machines. Dab tsi distinguishes cov hom?
Premade Hnab Ntim Tshuab: Kev cai-tsim los sau cov hnab ntim khoom npaj txhij nrog ntau yam khoom, zoo li lub hnab ntim khoom ua ntej, sawv ntsug hnab, zippered doypack, sab gusseted hnab, 8 sab foob hnab thiab sprout pouches.
Vertical Form Fill Seal Machine: Zoo tagnrho ob qho tib si rau me me thiab siab ntau lawm ceev, cov tshuab no tsim cov hnab los ntawm yob zaj duab xis. High Speed ntsug daim ntawv sau tshuab yog nyiam rau cov khoom noj txom ncauj ua haujlwm loj. Dhau li ntawm tus qauv lub hnab zoo li lub hnab hauv ncoo thiab cov hnab gusseted, ntsug packing tshuab kuj tuaj yeem tsim cov hnab ntim plaub, lub hnab hauv qab, 3 sab thiab 4 sab foob hnab.
HFFS Tshuab: Hom tshuab no yog siv nyob rau hauv cov teb chaws Europe, zoo ib yam li vffs, hffs yog haum rau cov khoom, ib yam khoom, kua, cov cav tov no ntim cov khoom nyob rau hauv ib tug ca, sawv ntsug pouches los yog customize inregular shape pouches.
Lub hnab ntim khoom premade yog cov khoom ntim tshwj xeeb tsim los sau thiab ntim cov hnab ntim uas twb tau tsim lawm. Tsis zoo li Vertical Form Fill Seal (VFFS) cov cav tov, uas tsim cov hnab los ntawm yob zaj duab xis, premade hnab ntim tshuab tuav cov hnab uas twb zoo li qub thiab npaj txhij rau txhaws. Nov yog yuav ua li cas lub hnab ntim khoom premade ua haujlwm:
1. Hnab ntim khoom
Manual Loading: Cov neeg ua haujlwm tuaj yeem muab cov hnab ntim khoom ua ntej tso rau hauv lub tshuab tuav.
Tsis Siv Neeg Picking-up: Qee lub tshuab muaj cov tshuab pub mis tsis siv neeg uas tuaj tos thiab tso cov hnab rau hauv txoj haujlwm.
2. Lub hnab ntim thiab qhib
Sensors: Lub tshuab kuaj pom lub hnab ntim khoom thiab xyuas kom meej tias nws nyob hauv txoj haujlwm raug.
Opening Mechanism: Tshwj xeeb grippers los yog lub tshuab nqus tsev qhib lub hnab, npaj nws rau txhaws.
3. Xaiv hnub luam ntawv
Printing: Yog tias xav tau, lub tshuab tuaj yeem luam tawm cov ntaub ntawv xws li hnub tas sij hawm, batch tooj, lossis lwm yam ntsiab lus ntawm lub hnab. Hauv qhov chaw nres tsheb no, lub hnab ntim tshuab tuaj yeem nruab nrog lub tshuab luam ntawv ribbon, Thermal hloov tshuab luam ntawv (TTO) thiab txawm tias lub tshuab laser coding.
4. Ntim
Khoom Dispensing: Cov khoom yog dispensed rau hauv lub hnab qhib. Qhov no tuaj yeem ua tiav siv ntau lub tshuab filling, nyob ntawm seb cov khoom siv (piv txwv li, kua, hmoov, khoom).
5. Deflation
Ib qho khoom siv deflation kom tshem tawm cov huab cua ntau dhau ntawm lub hnab ua ntej sealing, xyuas kom meej tias cov khoom ntim tau nruj thiab khaws cia. Cov txheej txheem no txo qis qhov ntim hauv ntim, uas tuaj yeem ua rau muaj kev siv ntau dua ntawm qhov chaw cia thiab muaj peev xwm txhim kho lub txee lub neej ntawm cov khoom los ntawm kev txo qis cov pa oxygen, qhov tseem ceeb uas yuav ua rau lwj lossis degradation ntawm qee yam khoom. Tsis tas li ntawd, los ntawm kev tshem tawm cov huab cua ntau dhau, cov cuab yeej deflation npaj lub hnab rau cov kauj ruam tom ntej ntawm kev sib khi, tsim kom muaj qhov chaw zoo rau kev ruaj ntseg thiab zoo ib yam. Qhov kev npaj no yog qhov tseem ceeb hauv kev tswj xyuas kev ncaj ncees ntawm lub pob, tiv thaiv cov khoom xau, thiab ua kom cov khoom tseem tshiab thiab tsis muaj paug thaum thauj thiab khaws cia.
6. Kev sib khi
Thaum tshav kub kub sealing lub puab tsaig los yog lwm yam kev sib khi yog siv los kaw lub hnab kom ruaj ntseg. Nws yog ib qho tseem ceeb uas yuav tsum nco ntsoov tias qhov tsim ntawm lub puab tsaig sealing rau laminated pouches thiab PE (Polyethylene) pouches txawv, thiab lawv cov sealing style sib txawv thiab. Laminated pouches yuav xav tau qhov tshwj xeeb sealing kub thiab siab, thaum PE hnab yuav xav tau qhov chaw sib txawv. Yog li ntawd, kev nkag siab txog qhov sib txawv ntawm cov txheej txheem sealing yog qhov tseem ceeb, thiab nws tseem ceeb heev kom paub koj cov khoom ntim ua ntej.
7. Cua txias
Lub hnab ntim ntim tuaj yeem dhau los ntawm qhov chaw txias txias los teeb lub foob, lub hnab ntim tau txias kom tsis txhob deformation vim qhov kub thiab txias ntawm lub foob thaum lub sijhawm ntim cov txheej txheem tom ntej.
8. Tso tawm
Lub hnab ntim tiav lawm ces tawm ntawm lub tshuab, yog manually los ntawm tus neeg teb xov tooj los yog cia li mus rau lub conveyor system.
Vertical Form Fill Seal (VFFS) cov cav tov yog qhov kev xaiv nrov hauv kev lag luam ntim rau lawv cov kev ua tau zoo thiab ntau yam. Nov yog li cas lub tshuab VFFS ua haujlwm, tawg mus rau hauv cov theem tseem ceeb:
Movie Unwinding: Ib yob ntawm zaj duab xis yog loaded rau hauv lub tshuab, thiab nws yog unwound thaum nws txav mus los ntawm tus txheej txheem.
Zaj duab xis rub System: Cov zaj duab xis yog rub los ntawm lub tshuab siv txoj siv sia los yog cov chais, kom ntseeg tau tias muaj kev sib luag thiab zoo ib yam.
Kev luam ntawv (Yeem): Yog tias xav tau, zaj duab xis tuaj yeem luam tawm nrog cov ntaub ntawv xws li hnub tim, cov lej, logos, lossis lwm yam qauv siv los ntawm thermal lossis ink-jet printers.
Zaj duab xis Positioning: Sensors ntes txoj hauj lwm ntawm zaj duab xis, kom ntseeg tau tias nws yog aligned kom raug. Yog tias pom muaj qhov tsis sib xws, cov kev hloov pauv tau ua kom rov tso cov yeeb yaj kiab.
Hnab tsim: Zaj duab xis yog pub dhau lub khob hliav qab lub raj, shaping nws mus rau hauv ib lub hnab. Ob sab npoo ntawm zaj duab xis sib tshooj los yog sib ntsib, thiab lub foob ntsug yog tsim los tsim lub nraub qaum ntawm lub hnab.
Sau: Cov khoom yuav ntim tau poob rau hauv lub hnab tsim. Lub tshuab filling, xws li ntau lub taub hau nplai lossis auger muab tub lim, ua kom qhov ntsuas qhov tseeb ntawm cov khoom.
Kab rov tav Sealing: Heated kab rov tav sealing lub puab tsaig koom ua ke rau saum ib lub hnab thiab hauv qab ntawm lub tom ntej. Qhov no tsim lub foob sab saum toj ntawm ib lub hnab thiab hauv qab lub foob ntawm ib qho tom ntej hauv kab.
Hnab Hlais: Lub hnab ntim puv thiab kaw tau raug txiav los ntawm cov yeeb yaj kiab txuas ntxiv. Kev txiav tuaj yeem ua tiav siv cov hniav lossis cov cua sov, nyob ntawm lub tshuab thiab cov khoom siv.
Ua tiav Lub Hnab Xa Khoom: Cov hnab ntim tiav lawm ces xa mus rau theem tom ntej, xws li kev tshuaj xyuas, sau ntawv, lossis ntim rau hauv thawv.
Kab rov tav Form Fill Seal (HFFS) tshuab yog ib hom khoom ntim khoom uas tsim, ntim, thiab ntim cov khoom hauv kab rov tav. Nws yog tshwj xeeb tshaj yog haum rau cov khoom uas muaj zog los yog ib tus zuj zus, xws li biscuits, candies, los yog cov khoom siv kho mob. Nov yog cov ncauj lus kom ntxaws txog yuav ua li cas lub tshuab HFFS ua haujlwm:
Film Transport
Unwinding: Ib yob ntawm zaj duab xis yog loaded rau hauv lub tshuab, thiab nws yog unwound horizontally raws li cov txheej txheem pib.
Kev Tswj Kev Nyuaj Siab: Cov yeeb yaj kiab tau khaws cia ntawm qhov nro zoo ib yam kom ntseeg tau tias kev txav tau yooj yim thiab raug lub hnab tsim.
Hnab tsim
Kev Tsim: Cov yeeb yaj kiab yog zoo li lub hnab uas siv cov pwm tshwj xeeb lossis cov cuab yeej shaping. Cov duab tuaj yeem sib txawv raws li cov khoom siv thiab ntim khoom.
Sealing: Ob sab ntawm lub hnab ntim tau kaw, feem ntau yog siv cov cua sov lossis ultrasonic sealing txoj kev.
Kev Ua Yeeb Yam thiab Kev Qhia
Sensors: Cov no ntes tau txoj haujlwm ntawm zaj duab xis, kom ntseeg tau tias nws tau ua raws li qhov tseeb rau kev tsim lub hnab thiab sealing.
Vertical Sealing
Cov npoo ntsug ntawm lub hnab ntim tau kaw, tsim cov sab seams ntawm lub hnab. Qhov no yog qhov uas lo lus "ntug sealing" los ntawm, txawm tias lub tshuab ua haujlwm horizontally.
Hnab Txiav
Txiav los ntawm Nruam Zaj Duab Xis thiab cais cov hnab ntim ib tus neeg los ntawm cov yeeb yaj kiab tas mus li.
Lub hnab qhib
Qhib Lub Hnab: Lub hnab qhib lub luag haujlwm ua kom lub hnab qhib kom zoo thiab npaj tau txais cov khoom.
Alignment: Lub hnab yuav tsum tau ua kom raug raws li kom ntseeg tau tias lub tshuab qhib tuaj yeem nkag mus tau zoo thiab qhib lub hnab.
Sau
Khoom Dispensing: Cov khoom yog muab tso rau hauv los yog dispensed rau hauv lub hnab tsim. Hom filling system siv nyob ntawm cov khoom (piv txwv li, lub ntiajteb txawj nqus filling rau cov kua, ntim ntim rau cov khib nyiab).
Multi-Stage Filling (Yeem): Qee cov khoom yuav xav tau ntau theem los yog cov khoom siv.
Sab saum toj Sealing
Sealing: Sab saum toj ntawm lub hnab yog kaw, kom ntseeg tau tias cov khoom muaj kev ruaj ntseg.
Txiav: Lub hnab ntim tau muab cais tawm ntawm cov yeeb yaj kiab txuas ntxiv, los ntawm kev txiav hniav lossis cua sov.
Ua tiav Pouch Conveying
Cov hnab ntim khoom tiav raug xa mus rau theem tom ntej, xws li tshuaj xyuas, sau npe, lossis ntim rau hauv thawv.
Kev xaiv cov khoom siv yog qhov tseem ceeb rau qhov zoo thiab ruaj khov ntawm cov khoom. Dab tsi yog cov khoom siv dav siv hauv lub hnab ntim khoom?
Yas zaj duab xis: suav nrog ntau txheej zaj duab xis thiab ib txheej zaj duab xis xws li Polyethylene (PE), Polypropylene (PP), thiab Polyester (PET).
Aluminium Ntawv Nyiaj: Siv rau kev tiv thaiv tag nrho. Kev tshawb fawb qhia txog nws cov kev siv.
Ntawv: Ib qho kev xaiv biodegradable rau cov khoom qhuav. Txoj kev tshawb no tham txog nws cov txiaj ntsig.
Rov qab pob: mono-pe recyclable ntim
Kev sib koom ua ke ntawm cov tshuab hnyav nrog lub hnab ntim cov tshuab yog qhov tseem ceeb ntawm ntau cov kab ntim khoom, tshwj xeeb tshaj yog nyob rau hauv kev lag luam uas qhov ntsuas qhov tseeb yog qhov tseem ceeb. Ntau yam ntawm lub tshuab hnyav tuaj yeem ua ke nrog lub hnab ntim tshuab, txhua qhov muab cov txiaj ntsig tshwj xeeb nyob ntawm cov khoom thiab ntim khoom:
Kev Siv: Zoo tagnrho rau cov khoom tsis zoo thiab tsis zoo li cov khoom noj txom ncauj, khoom qab zib, thiab cov khoom noj khov.
Functionality: Ntau lub taub hau hnyav ua haujlwm ib txhij kom ua tiav qhov hnyav thiab nrawm.
Kev Siv: Haum rau cov khoom lag luam pub dawb xws li qab zib, ntsev, thiab cov noob.
Functionality: Siv cov vibrating raws pub cov khoom rau hauv qhov hnyav thoob, tso cai rau qhov hnyav ntxiv.
Kev Siv: Tsim los rau cov hmoov nplej thiab cov khoom zoo zoo li hmoov nplej, mis hmoov, thiab txuj lom.
Functionality: Siv cov ntsia hlau auger los faib cov khoom rau hauv lub hnab, muab kev tswj thiab tsis muaj plua plav filling.
Kev Siv: Ua haujlwm zoo nrog cov khoom lag luam uas tuaj yeem ntsuas qhov ntim tau zoo, xws li mov, taum, thiab khoom siv me me.
Functionality: Siv cov khob kho kom haum los ntsuas cov khoom los ntawm ntim, muab cov kev daws teeb meem yooj yim thiab raug nqi.
Kev Siv: Ntau yam thiab tuaj yeem ua tau ntau yam khoom, suav nrog cov khoom sib xyaw.
Functionality: Sib txuas cov yam ntxwv ntawm cov khoom hnyav sib txawv, tso cai rau kev hloov pauv thiab qhov tseeb hauv qhov hnyav ntau yam.
Kev Siv: Tshwj xeeb tsim rau cov kua thiab cov kua dej ib nrab xws li kua ntses, roj, thiab qab zib.
Functionality: Siv cov twj los yog lub ntiajteb txawj nqus los tswj cov dej ntws mus rau hauv lub hnab, kom ntseeg tau tias muaj tseeb thiab tsis muaj dej nchuav.
Lub hnab ntim tshuab yog ntau yam thiab cov cuab yeej tseem ceeb rau kev ntim khoom niaj hnub no. Nkag siab txog lawv hom, kev ua haujlwm, thiab cov ntaub ntawv yog qhov tseem ceeb rau kev siv lawv cov txiaj ntsig rau kev lag luam loj hlob. Kev nqis peev hauv lub tshuab zoo tuaj yeem txhim kho kev ua tau zoo, txo cov khoom pov tseg, thiab ua kom cov khoom zoo.
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