IsiKhokelo esiBanzi sePouch Machine Packing

Njengomvelisi okhokelayo womatshini wokupakisha osuka eTshayina, sihlala sidibana nemibuzo malunga neentlobo, ukusebenza, kunye nezixhobo ezisetyenziswa kwaba matshini kubathengi. Yintoni eyenza ukuba oomatshini bokupakisha ingxowa babaluleke kangaka kushishino lwanamhlanje lokupakisha? Amashishini anokuwasebenzisa njani amandla okusebenza nozinzo?

Oomatshini bokupakisha isingxobo baguqula indlela iimveliso ezipakishwa ngayo, zibonelela ngokuguquguquka, ukuchaneka, kunye nokwenza ngokwezifiso. Bajongana nemizi-mveliso eyahlukeneyo, kubandakanya ukutya, amayeza, kunye nezithambiso, ukubonelela ngezisombululo ezilungiselelwe iimfuno ezahlukeneyo zokupakisha.

Ukuqonda aba matshini kubalulekile kumashishini ajonge ukutyala imali kwizisombululo zokupakisha zale mihla. Makhe singene kwisikhokelo esibanzi soomatshini bokupakisha bepouch. 

Ziziphi iiNzuzo zoomatshini wokuPakisha wePouch?

Oomatshini bokupakisha bePouch babonelela ngezinto ezininzi ezintle, ezifana nokuphucula ukusebenza kakuhle, inkcitho encinci, kunye nokhuseleko lwemveliso. Ingaba ezi zibonelelo ziguqulelwa njani kwizicelo zelizwe lokwenyani?

Impumelelo eyongeziweyo: Oomatshini bokuzifaka ngokuzenzekelayo bazenzela imisebenzi edinayo, ukonga ixesha kunye neendleko zabasebenzi. Ngokwempendulo yabathengi, i-automation inokuphucula ukusebenza kakuhle ukuya kuthi ga kwi-40%.

Inkunkuma encinci: Ulawulo oluzenzekelayo lunciphisa inkunkuma yemveliso kunye neendleko zempahla yokupakisha. Ingxelo yabathengi bethu Uphando lubonisa ukuba ukuzenzekelayo kunokunciphisa inkunkuma nge-30%.

Iindleko zomsebenzi eziphantsi: Imigca yokuzalisa i-Semi-automatic inceda abathengi ukuba bagcine ubuncinane be-30% yabasebenzi, inkqubo yomatshini wokupakisha ngokuzenzekelayo igcina i-80% yomsebenzi xa kuthelekiswa nemilinganiselo yemveli kunye nokupakisha.

Ukukhuselwa kweMveliso: Oomatshini abanokwenziwa ngokwezifiso baqinisekisa ukhuseleko lwemveliso kunye nokunciphisa umngcipheko wokungcola.

Zeziphi Iindidi zoomatshini bokuPakisha Isingxobo abakhoyo?

Oomatshini bokupakisha i-Pouch bahlelwe kwii-Premade Pouch Packing Machines, i-Vertical Form Fill Seal (VFFS) Oomatshini kunye noomatshini bokugcwalisa iFom eHorizontal (HFFS). Yintoni eyahlula ezi ntlobo?

        

I-Rotary Premade Pouch Machine Packing

        

Umatshini wokuPakisha wePouch othe tye

        

IFomu ethe nkqo Gcwalisa umatshini wokutywina

        

IFomu ethe tye Gcwalisa umatshini wokutywina

Umatshini wokuPakisha owenziwe kwangaphambili: Yenzelwe ukugcwalisa iipowutshi esele zenziwe ngeemveliso ezahlukeneyo, njengengxowa yangaphambili ecaba, iipowutshi zokuma, i-doypack eneziphu, iipowutshi ezigutyungelwe ecaleni, iipowutshi ezisi-8 ezisecaleni kunye neengxowa ezihlumayo.

Ifomu ethe nkqo Gcwalisa oomatshini bokutywina: Ilungele zombini isantya esincinci kunye nesantya esiphezulu sokuvelisa, aba matshini benza iipowutshi ezivela kumqulu wefilimu. Isantya esiphezulu sithe nkqo ifomu yokuzalisa oomatshini bokutywina bakhethwa ngokutya okutyiwayo kwimisebenzi emikhulu. Ngaphandle kobume bengxowa eqhelekileyo njengeengxowa zomqamelo kunye neengxowa ezigutyungelweyo, umatshini wokupakisha othe nkqo unokwenza iibhegi ezitywiniweyo ezine, iibhegi ezimcaba ezisezantsi, ezi-3 ezisecaleni kunye nezi-4 ezisecaleni.

Oomatshini beHFFS: Olu hlobo lomatshini luqhelekileyo olusetyenziswa eYurophu, luyafana ne-vffs, i-hffs ilungele imveliso eqinileyo, into enye, ulwelo, aba matshini bapakisha iimveliso kwiflethi, iipowutshi zokuma okanye ukwenza ngokwezifiso iipogi zemilo engaqhelekanga. 

Usebenza Njani Umatshini Wokupakisha Wesingxobo?

Umatshini wokupakisha owenziwe kwangaphambili sisixhobo sokupakisha esikhethekileyo esenzelwe ukugcwalisa kunye nokutywina iipowutshi esele zenziwe. Ngokungafaniyo noomatshini be-Vertical Form Fill Seal (VFFS) oomatshini, abenza iipowutshi ezivela kumqulu wefilimu, iipowutshi zomtshini opakishwayo wangaphambili esele zibunjiwe kwaye zilungele ukuzaliswa. Nantsi indlela osebenza ngayo umatshini wokupakisha owenziwe kwangaphambili:

1. Isingxobo siyalayishwa

UkuLayishwa ngesandla: AbaSebenzisi banokubeka ngesandla iipogi zangaphambili kubagcini bomatshini.

Ukuchola ngokuzenzekela: Abanye oomatshini baneenkqubo zokutyisa ezizenzekelayo ezikhetha kwaye zibeke iipogi kwindawo.

2. Ukufunyanwa kwesingxobo kunye nokuVula

Izinzwa: Umatshini ufumanisa ubukho besingxobo kwaye uqinisekisa ukuba sikwindawo echanekileyo.

I-Opening Mechanism: Iigripper ezikhethekileyo okanye iinkqubo zokufunxa zivula isingxobo, zilungiselela ukuzaliswa.

3. Ushicilelo ngoMhla woKhetho

Ukuprintwa: Ukuba kuyimfuneko, umatshini unokuprinta ulwazi olufana nemihla yokuphelelwa kwexesha, iinombolo zebhetshi, okanye ezinye iinkcukacha ezikwingxowa. Kwesi sikhululo, oomatshini bokupakisha bepochi banokuxhobisa ngeribhoni yomshicileli, abashicileli bokudlulisa iThermal (TTO) kunye nomatshini wokukhowuda welaser.

4. Ukuzalisa

Ukuhanjiswa kweMveliso: Imveliso isasazwa kwisingxobo esivulekileyo. Oku kunokwenziwa ngokusebenzisa iinkqubo ezahlukeneyo zokuzaliswa, kuxhomekeke kuhlobo lwemveliso (umzekelo, ulwelo, umgubo, oqinileyo).

5. Ukunciphisa

Isixhobo sokunciphisa umoya sokususa umoya ongaphezulu kwisingxobo phambi kokutywinwa, siqinisekisa ukuba iziqulatho zipakishwe ngokuqinileyo kwaye zigcinwe. Le nkqubo inciphisa umthamo ngaphakathi kokupakishwa, okunokukhokelela ekusetyenzisweni ngokufanelekileyo kwendawo yokugcina kunye nokuphucula ubomi beshelufu yemveliso ngokunciphisa ukuvezwa kwe-oksijini, into enokuthi ibe negalelo ekonakaleni okanye ekuthotyweni kwezinto ezithile. Ukongezelela, ngokususa umoya ogqithiseleyo, isixhobo se-deflation silungiselela i-pouch kwisinyathelo esilandelayo sokutywinwa, ukudala indawo efanelekileyo yokutywinwa okukhuselekileyo kunye nokuhambelana. Olu lungiselelo lubalulekile ekugcineni ukuthembeka kwepakethe, ukuthintela ukuvuza okunokwenzeka, kunye nokuqinisekisa ukuba imveliso ihlala isitsha kwaye ingangcoliswanga ngexesha lokuthuthwa nokugcinwa.

6. Ukutywinwa

Imihlathi eshushu yokutywina okanye ezinye iindlela zokutywina zisetyenziselwa ukuvala ngokukhuselekileyo isingxobo. Kubalulekile ukuqaphela ukuba uyilo lwemihlathi yokutywina yeengxowa ezilaminethiweyo kunye neepowutshi ze-PE (Polyethylene) zahlukile, kwaye izimbo zokutywina ziyahluka ngokunjalo. Izingxobo ezilaminethiweyo zinokufuna ubushushu obuthile bokutywina kunye noxinzelelo, ngelixa iipowutshi zePE zinokufuna ukusetwa okwahlukileyo. Ke ngoko, ukuqonda umahluko kwiindlela zokutywina kubalulekile, kwaye kubalulekile ukwazi imathiriyeli yephakheji yakho kwangaphambili. 

7. Ukupholisa

Isingxobo esitywiniweyo sinokudlula kwisikhululo sokupholisa ukuseta itywina, isingxobo se-pouch sipholile ukuthintela ukonakala ngenxa yobushushu obuphezulu kwisitywina ngexesha leenkqubo zokupakisha ezilandelayo.

8. Ukukhutshwa

Isingxobo esigqityiweyo siyakhutshwa kumatshini, mhlawumbi ngesandla ngumsebenzisi okanye ngokuzenzekelayo kwi-conveyor system.

Basebenza njani oomatshini bokutywina beFom nkqo?

Oomatshini bokugcwalisa iFomu eNgqongileyo (i-VFFS) lukhetho oludumileyo kwishishini lokupakisha ngokusebenza kwabo kunye nokuguquguquka. Nantsi indlela umatshini weVFFS osebenza ngayo, wahlulwe ngokwezigaba eziphambili:

Ukukhulula ifilimu: Umqulu wefilimu ulayishwa kumatshini, kwaye awukho buhlungu njengoko uhamba kwinkqubo.

Inkqubo yokutsalwa kwefilimu: Ifilimu itsalwa ngomatshini usebenzisa amabhande okanye i-roller, iqinisekisa ukuhamba kakuhle kunye nokuhambelana.

Ukushicilela (Ngokuzikhethela): Ukuba kuyafuneka, ifilim inokuprintwa ngolwazi olufana nemihla, iikhowudi, iilogo, okanye ezinye iiplani zisebenzisa i-thermal okanye i-ink-jet printer.

Ukuma kwefilimu: Abenzi boluvo babona indawo yefilimu, baqinisekise ukuba ilungelelaniswe kakuhle. Ukuba kukho nakuphi na ukungahambi kakuhle kubhaqwe, kwenziwa uhlengahlengiso ukuze ifilimu ibekwe ngokutsha.

Ukwakhiwa kwesingxobo: Ifilim yondliwa phezu kwetyhubhu emile okwekhowuni, iyimilise ibe sisingxobo. Imiphetho emibini yangaphandle yefilimu iyadibana okanye idibane, kwaye itywina elithe nkqo lenziwa ukwenza umthungo ongasemva wesingxobo.

Ukuzalisa: Imveliso eza kupakishwa iwiswe kwisingxobo esenziweyo. Izixhobo zokuzalisa, ezifana ne-multi-head scale okanye i-auger filler, iqinisekisa umlinganiselo ochanekileyo wemveliso.

Ukutywinwa okuthe tye: Imihlathi eshushu yokutywina ethe tyaba idibanisa ukutywina umphezulu wengxowa enye kunye nomzantsi welandelayo. Oku kudala itywina eliphezulu lepokhi enye kunye netywina elisezantsi lelinye emgceni.

Isingxobo Sika: Isingxobo esigcwalisiweyo nesitywiniweyo sikwanqunyulwa kwifilimu eqhubekayo. Ukusika kungenziwa ngokusebenzisa i-blade okanye ukushisa, kuxhomekeke kumatshini kunye nezinto eziphathekayo.

Kugqityiwe ukuhanjiswa kweBag: Izingxobo ezigqityiweyo zithunyelwa kwinqanaba elilandelayo, njengokuhlola, ukuleyibheli, okanye ukupakishwa kwiibhokisi.

Basebenza Njani iFomu ethe tyaba yokuzalisa oomatshini bokutywina?

Umatshini wokuZalisa iFomu eHorizontal (HFFS) luhlobo lwezixhobo zokupakisha ezenza, zizalise, kwaye zitywine iimveliso ngendlela ethe tye. Ilungele kakhulu iimveliso eziqinileyo okanye ezahlulwe ngokwahlukeneyo, ezifana neebhiskithi, iilekese, okanye izixhobo zonyango. Nalu ucazululo oluneenkcukacha lwendlela umatshini weHFFS osebenza ngayo:

Uthutho lwefilim

Ukukhulula: Umqulu wefilimu ulayishwa kumatshini, kwaye awubiki ngokuthe tye njengoko inkqubo iqala.

Ulawulo lweTension: Ifilimu igcinwa kuxinzelelo olungaguqukiyo ukuqinisekisa intshukumo egudileyo kunye nokwakheka kwengxowa echanekileyo.

Ukwakhiwa kwesingxobo

Ukubumba: Ifilim yenziwe ibe yingxowa kusetyenziswa imixokelelwane ekhethekileyo okanye izixhobo zokubumba. Ubume bunokwahluka ngokusekelwe kwimveliso kunye neemfuno zokupakisha.

Ukutywinwa: Amacala esingxobo atywinwe, ngokuqhelekileyo kusetyenziswa ubushushu okanye iindlela zokutywina ze-ultrasonic.

Ukuma kwefilimu kunye nokuKhokela

Izivamvo: Ezi zibona indawo ekuyo ifilimu, ziqinisekisa ukuba ilungelelaniswe ngokuchanekileyo ukulungiselela ukwakhiwa kwengxowa kunye nokutywinwa.

Ukutywinwa ngokuthe nkqo

Imiphetho emi nkqo yesingxobo ivalwe, idala imithungo esecaleni yesingxobo. Kulapho igama elithi "ukutywinwa ngokuthe nkqo" livela khona, nangona umatshini usebenza ngokuthe tye.

Ukusika isingxobo

Ukusika kwiFilimu eqhubekayo kunye nokwahlula iingxowa zomntu ngamnye kumqulu oqhubekayo wefilimu.

Ukuvula Isingxobo

Ukuvula i-Pouch: Umsebenzi wokuvula isikhwama uqinisekisa ukuba isikhwama sivulwe ngokufanelekileyo kwaye silungele ukufumana imveliso.

Ulungelelwaniso: Isingxobo masilungelelaniswe ngokuchanekileyo ukuqinisekisa ukuba umatshini wokuvula unokufikelela ngokufanelekileyo kwaye uvule isingxobo.

Ukuzalisa

Ukuhanjiswa kweMveliso: Imveliso ibekwe okanye ikhutshwe kwingxowa eyenziweyo. Uhlobo lwenkqubo yokugcwalisa esetyenzisiweyo luxhomekeke kwimveliso (umzekelo, ukuzaliswa kwe-gravity ye-liquids, ukuzaliswa kwe-volumetric for solids).

Ukuzaliswa kwamanqanaba amaninzi (Ngokuzikhethela): Ezinye iimveliso zinokufuna izigaba ezininzi zokuzalisa okanye amacandelo.

Ukutywinwa okuphezulu

Ukutywinwa: Umphezulu wesingxobo uvaliwe, ukuqinisekisa ukuba imveliso igcinwe ngokukhuselekileyo.

Ukusika: Isingxobo esitywiniweyo siye sahlulwe kwifilimu eqhubekayo, mhlawumbi ngeblade yokusika okanye ubushushu.

Kugqityiwe ukuhanjiswa kwesingxobo

Izingxobo ezigqityiweyo zigqithiselwa kwinqanaba elilandelayo, njengokuhlola, ukuleyibheli, okanye ukupakishwa kwiibhokisi.

Yeyiphi imathiriyeli esetyenziselwa ukuPakisha isingxobo?

Ukhetho lwemathiriyeli lubalulekile kumgangatho kunye nozinzo lwemveliso. Zeziphi izinto eziqhelekileyo ezisetyenziswa kwipakethe yesingxobo?

Iifilimu zePlastiki: Kubandakanya iifilimu ezininzi zomaleko kunye neefilimu zomaleko omnye njengePolyethylene (PE), iPolypropylene (PP), kunye nePolyester (PET). 

Ifoyile yeAluminiyam: Isetyenziselwa ukhuseleko olupheleleyo lomqobo. Uphando luqaqambisa izicelo zalo.

Iphepha: Ukhetho lwe-biodegradable kwimpahla eyomileyo. Olu phononongo luxubusha iingenelo zalo.

Recycle package: ukupakishwa kwe-mono-pe enokuphinda isetyenziswe

Loluphi uhlobo lomatshini wokulinganisa onokusebenza ngomatshini wokupakisha isingxobo?

Ukuhlanganiswa koomatshini bokulinganisa kunye neenkqubo zokupakisha i-pouch yinkalo ebalulekileyo yemigca emininzi yokupakisha, ngakumbi kumashishini apho imilinganiselo echanekileyo iyimfuneko. Iindidi ezahlukeneyo zoomatshini bokulinganisa zinokudityaniswa kunye nomatshini wokupakisha isingxobo, nganye ibonelela ngeenzuzo ezizodwa ngokuxhomekeke kwimveliso kunye neemfuno zokupakisha:

1. I-Multihead Weighers

Usetyenziso: Ilungele iimveliso zegranular kunye nezinemilo engaqhelekanga ezifana nokutya, iilekese, kunye nokutya okukhenkcezisiweyo.

Ukusebenza: Iintloko ezininzi zokulinganisa zisebenza ngaxeshanye ukufezekisa ubungakanani obuchanekileyo kunye nokukhawulezayo.

2. I-Linear Weighers

Ukusetyenziswa: Ilungele iimveliso zegranular ezihamba simahla njengeswekile, ityuwa, kunye nembewu.

Ukusebenza: Isebenzisa amajelo angcangcazelayo ukondla imveliso kwiibhakethi zobunzima, nto leyo evumela ukuba kubekho umlinganiselo oqhubekayo.

3. IiAuger Fillers

Ukusetyenziswa: Yenzelwe umgubo kunye neemveliso ezicolekileyo ezifana nomgubo, umgubo wobisi, kunye neziqholo.

Ukusebenza: Isebenzisa isikrufu se-auger ukukhupha imveliso kwisingxobo, ibonelela ngokuzaliswa okulawulwayo nokungenathuli.

4. Iifayile zeVolumetric Cup

Ukusetyenziswa: Isebenza kakuhle ngeemveliso ezinokulinganiswa ngokuchanekileyo ngevolumu, njengerayisi, iimbotyi, kunye ne-hardware encinci.

Ukusebenza: Kuqeshwa iikomityi ezilungelelanisiweyo ukulinganisa imveliso ngomthamo, ukunika isisombululo esilula kunye neendleko.

5. Izixhobo zokukala ezidityanisiweyo

Ukusetyenziswa: Iguquguqukayo kwaye inokusingatha iintlobo ngeentlobo zeemveliso, kubandakanywa iimveliso ezixubileyo.

Ukusebenza: Idibanisa iimpawu zabalinganisi abahlukeneyo, ukuvumela ukuguquguquka kunye nokuchaneka ekulinganiseni amacandelo ahlukeneyo.

6. IiFili zolwelo

Ukusetyenziswa: Yenzelwe ngokukodwa ulwelo kunye ne-semi-liquids njengeesosi, ioyile, kunye neekhrimu.

Ukusebenza: Isebenzisa iimpompo okanye umxhuzulane ukulawula ukuhamba kolwelo kwisingxobo, ukuqinisekisa ukugcwaliswa okuchanekileyo nokungachithekiyo.

Ukuqukumbela

Umatshini wokupakisha isingxobo zizixhobo ezininzi kwaye ziyimfuneko kwiimfuno zangoku zokupakisha. Ukuqonda iintlobo zabo, ukusebenza, kunye nezixhobo ngundoqo ekuxhaseni iinzuzo zabo ekukhuleni kweshishini. Utyalo-mali kumatshini ofanelekileyo kunokuphucula kakhulu ukusebenza kakuhle, ukunciphisa inkunkuma, kunye nokuqinisekisa umgangatho wemveliso.

• Unyakakelwe
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• Uhlobo lweshishini
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• Ilizwe / Ingingqi
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• Ishishini eliphambili
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• Iimveliso eziphambili
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• Ishishini lomntu osemthethweni
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• Abasebenzi bazonke
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• Ixabiso lokuphuma lonyaka
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• Ukuthengisa ngaphandle
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• Abathengi abasebenzayo
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