The Comprehensive Guide for Pouch Packing Machine

Monga otsogola opanga makina onyamula matumba ochokera ku China, nthawi zambiri timakumana ndi mafunso okhudza mitundu, magwiridwe antchito, ndi zida zomwe zimagwiritsidwa ntchito pamakinawa kuchokera kwa makasitomala. Kodi ndi chiyani chomwe chimapangitsa makina olongedza matumba kukhala ofunika kwambiri pamsika wamasiku ano wolongedza katundu? Kodi mabizinesi angawathandize bwanji kuti azichita bwino komanso kuti azikhala okhazikika?

Makina onyamula m'matumba akusintha momwe zinthu zimapakidwira, kupereka kusinthasintha, kulondola, komanso makonda. Amagwira ntchito m'mafakitale osiyanasiyana, kuphatikiza chakudya, mankhwala, ndi zodzoladzola, kupereka mayankho oyenerera pazosowa zosiyanasiyana zamapaketi.

Kumvetsetsa makinawa ndikofunikira kwa mabizinesi omwe akufuna kuyikapo ndalama pamakina amakono. Tiyeni tifufuze mu kalozera wathunthu wamakina olongedza matumba. 

Kodi Ubwino Wa Makina Olongedza Pachikwama Ndi Chiyani?

Makina olongedza m'matumba amapereka zabwino zambiri, monga kuwongolera bwino, kuwononga pang'ono, komanso kuteteza zinthu. Kodi maubwinowa amamasuliridwa bwanji kukhala zochitika zenizeni?

Kuchita Mwachangu: Makina onyamula katundu amadzipangira okha ntchito zotopetsa, kupulumutsa nthawi ndi ndalama zogwirira ntchito. Malinga ndi mayankho amakasitomala, makinawo amatha kuwongolera bwino mpaka 40%.

Zochepa Zowonongeka: Kuwongolera pawokha kumachepetsa zinyalala zazinthu ndikuyika ndalama zakuthupi. Ndemanga za makasitomala athu Kafukufuku akuwonetsa kuti makina amatha kuchepetsa zinyalala ndi 30%.

Mtengo wotsika wantchito: Mizere yodzaza ndi semi-otomatiki imathandizira makasitomala kupulumutsa osachepera 30% ogwira ntchito, makina odzaza okha okha amapulumutsa 80% ntchito poyerekeza ndi kulemera kwapamanja ndi kunyamula.

Chitetezo cha Zinthu: Makina osinthika amatsimikizira chitetezo chazinthu ndikuchepetsa kuopsa kwa kuipitsidwa.

Ndi Mitundu Yanji Yamakina Olongedza Pachikwama Alipo?

Makina olongedza matumba amagawidwa m'Makina Opaka Pochi Pochi, Makina Odzaza Fomu Yodzaza Chisindikizo (VFFS) ndi Makina a Horizontal Form Fill Seal (HFFS). Kodi chimasiyanitsa mitundu imeneyi ndi chiyani?

        

Makina Onyamula a Rotary Premade Pouch

        

Makina Odzaza Thumba Okhazikika Okhazikika

        

Vertical Form Dzazani Makina Osindikizira

        

Chopingasa Fomu Dzazani Makina Osindikizira

Makina Onyamula Pachikwama Okonzekera: Zopangidwira kudzaza zikwama zopangidwa kale ndi zinthu zosiyanasiyana, monga thumba lathyathyathya, zikwama zoyimirira, zipaketi zokhala ndi zipper, zikwama zam'mbali, zikwama 8 zosindikizira zam'mbali ndi zikwama zophukira.

Vertical Form Dzazani Makina Osindikizira: Oyenera pa liwiro laling'ono komanso lalitali lopanga, makinawa amapanga zikwama kuchokera pagulu la filimu. Makina osindikizira a High Speed ​​​​vertical form filler amakondedwa pazakudya zopsereza ntchito zazikulu. Kupatula mawonekedwe achikwama okhazikika ngati matumba a pilo ndi matumba otenthedwa, makina onyamulira oyimirira amathanso kupanga matumba osindikizidwa anayi, matumba apansi-pansi, 3 mbali ndi matumba anayi osindikizira am'mbali.

Makina a HFFS: Makina amtunduwu amagwiritsidwa ntchito kwambiri ku Europe, ofanana ndi ma vffs, ma hffs ndi oyenera pazinthu zolimba, zachinthu chimodzi, zamadzimadzi, makinawa amanyamula zinthu mu lathyathyathya, matumba oyimirira kapena kusintha makonda amatumba owoneka bwino. 

Kodi Makina Onyamula Pachikwama Okonzekera Amagwira Ntchito Motani?

Makina olongedza thumba lachikwama ndi chida chapadera cholongedza chomwe chimapangidwira kudzaza ndikusindikiza zikwama zomwe zidapangidwa kale. Mosiyana ndi makina a Vertical Form Fill Seal (VFFS), omwe amapanga zikwama kuchokera ku filimu, zikwama zonyamula zikwama zomwe zidapangidwa kale ndikukonzekera kudzazidwa. Umu ndi momwe makina olongedza thumba amagwirira ntchito:

1. Pouch Loading

Kutsegula Pamanja: Ogwiritsa ntchito amatha kuyika pamanja zikwama zopangiratu m'makina.

Kutola Patokha: Makina ena ali ndi makina odyetsera okha omwe amasankha ndikuyika matumba pamalo ake.

2. Kuzindikira Thumba ndi Kutsegula

Zomverera: Makinawa amazindikira kukhalapo kwa thumba ndikuwonetsetsa kuti ili pamalo oyenera.

Njira Yotsegulira: Ma gripper apadera kapena makina opumulira amatsegula thumba, kukonzekera kuti mudzaze.

3. Kusindikiza kwa Tsiku Losankha

Kusindikiza: Ngati pakufunika, makinawo amatha kusindikiza zambiri monga masiku otha ntchito, manambala a batch, kapena zina pathumba. Pamalo awa, makina onyamula thumba amatha kukhala ndi chosindikizira cha riboni, osindikiza a Thermal transfer (TTO) komanso makina ojambulira laser.

4. Kudzaza

Kugawa Zinthu: Zogulitsazo zimaperekedwa m'thumba lotseguka. Izi zitha kuchitika pogwiritsa ntchito njira zosiyanasiyana zodzaza, kutengera mtundu wazinthu (mwachitsanzo, madzi, ufa, olimba).

5. Deflation

Chipangizo cha deflation chochotsa mpweya wochuluka m'thumba musanasindikize, kuwonetsetsa kuti zomwe zili mkatizo zapakidwa molimba ndikusungidwa. Njirayi imachepetsa kuchuluka kwa zinthu zomwe zili mkati mwazoyikapo, zomwe zingayambitse kugwiritsira ntchito bwino malo osungiramo zinthu komanso zomwe zingathe kupititsa patsogolo moyo wa alumali wa mankhwalawo mwa kuchepetsa kukhudzana ndi mpweya wa okosijeni, zomwe zingapangitse kuwonongeka kapena kuwonongeka kwa zinthu zina. Kuonjezera apo, pochotsa mpweya wochuluka, chipangizo cha deflation chimakonzekera thumba la sitepe yotsatira yosindikiza, kupanga malo abwino kwambiri osindikizira otetezeka komanso osasinthasintha. Kukonzekera kumeneku ndikofunikira kuti pakhale kukhulupirika kwa phukusi, kupewa kutayikira komwe kungachitike, ndikuwonetsetsa kuti chinthucho chimakhala chatsopano komanso chosaipitsidwa panthawi yoyendetsa ndi kusungirako.

6. Kusindikiza

Nsagwada zomata zotentha kapena njira zina zosindikizira zimagwiritsidwa ntchito kutseka thumbalo. Ndikofunika kuzindikira kuti mapangidwe a nsagwada zosindikizira za matumba opangidwa ndi laminated ndi mapepala a PE (Polyethylene) ndi osiyana, ndipo mawonekedwe awo osindikizira amasiyananso. Matumba okhala ndi laminated angafunike kutentha kwapadera ndi kupanikizika, pamene matumba a PE angafunike kusintha kosiyana. Chifukwa chake, kumvetsetsa kusiyanasiyana kwamakina osindikizira ndikofunikira, ndipo ndikofunikira kudziwa zapaketi yanu pasadakhale. 

7. Kuziziritsa

Thumba losindikizidwa limatha kudutsa pamalo ozizira kuti akhazikitse chisindikizo, chosindikizira cha thumbacho chimakhazikika kuti chiteteze kusinthika chifukwa cha kutentha kwakukulu kwa chisindikizo panthawi yolongedza motsatira.

8. Kutulutsa

Thumba lomalizidwalo limatulutsidwa m'makina, mwina pamanja ndi wogwiritsa ntchito kapena pa makina otumizira.

Kodi Vertical Form Fill Seal Machines Amagwira Ntchito Motani?

Makina a Vertical Form Fill Seal (VFFS) ndi chisankho chodziwika bwino pantchito yonyamula katundu chifukwa chakuchita bwino komanso kusinthasintha. Umu ndi momwe makina a VFFS amagwirira ntchito, ogawidwa m'magawo ofunikira:

Kutulutsa Mafilimu: Mpukutu wa filimu umayikidwa pamakina, ndipo suvulala pamene ukuyenda.

Mafilimu Okoka System: Kanemayo amakoka pamakina pogwiritsa ntchito malamba kapena odzigudubuza, kuonetsetsa kuti ikuyenda bwino komanso yosasinthasintha.

Kusindikiza (Mwachidziwitso): Ngati pangafunike, filimuyo ikhoza kusindikizidwa ndi zambiri monga masiku, zizindikiro, logos, kapena mapangidwe ena pogwiritsa ntchito makina osindikizira otentha kapena inki-jet.

Mafilimu Positioning: Zomverera zimazindikira malo a filimuyo, kuwonetsetsa kuti ikugwirizana bwino. Ngati kuzindikirika kolakwika kulikonse, kusintha kumapangidwa kuti filimuyo ikhazikikenso.

Mapangidwe a Pouch: Filimuyi imadyetsedwa pa chubu chopangidwa ndi koni, ndikuchipanga kukhala thumba. Mphepete ziwiri zakunja za filimuyo zimalumikizana kapena kukumana, ndipo chisindikizo choyima chimapangidwa kuti apange msoko wakumbuyo wa thumba.

Kudzaza: Zomwe ziyenera kupakidwa zimaponyedwa m'thumba lopangidwa. Zida zodzaza, monga masikelo amitu yambiri kapena chodzaza ndi auger, zimatsimikizira kuyeza koyenera kwa chinthucho.

Kusindikiza Chopingasa: Nsagwada zomata zopingasa zotentha zimalumikizana kuti zisindikize pamwamba pa thumba limodzi ndi pansi pa linalo. Izi zimapanga chidindo chapamwamba cha thumba limodzi ndi chidindo chapansi cha china chotsatira pamzere.

Pouch Cut: Thumba lodzazidwa ndi losindikizidwa limadulidwa kuchokera mufilimu yosalekeza. Kudula kungatheke pogwiritsa ntchito tsamba kapena kutentha, kutengera makina ndi zinthu.

Anamaliza Kutumiza Chikwama: Zikwama zomalizidwazo zimatumizidwa ku gawo lotsatira, monga kuyendera, kulemba zilembo, kapena kulongedza m’makatoni.

Kodi Makina Okhazikika Odzaza Mafomu Amagwira Ntchito Bwanji?

Makina a Horizontal Form Fill Seal (HFFS) ndi mtundu wa zida zolongedza zomwe zimapanga, kudzaza, ndikusindikiza zinthu mopingasa. Ndiwoyenera makamaka pazinthu zolimba kapena zogawikana payekhapayekha, monga mabisiketi, masiwiti, kapena zida zamankhwala. Nayi kulongosola mwatsatanetsatane momwe makina a HFFS amagwirira ntchito:

Film Transport

Kumasula: Mpukutu wa filimu umayikidwa pamakina, ndipo umatuluka mopingasa pamene ntchitoyo ikuyamba.

Kuwongolera Kupanikizika: Kanemayo amasungidwa mosasinthasintha kuti atsimikizire kuyenda bwino komanso kupanga thumba lolondola.

Mapangidwe a Pouch

Kupanga: Kanemayo amapangidwa kukhala thumba pogwiritsa ntchito nkhungu zapadera kapena zida zopangira. Maonekedwewo amatha kusiyanasiyana malinga ndi zomwe akufuna komanso zonyamula.

Kusindikiza: Mbali za thumba zimasindikizidwa, nthawi zambiri pogwiritsa ntchito kutentha kapena njira zosindikizira.

Kuyika Mafilimu ndi Kuwongolera

Zomverera: Izi zimazindikira pomwe filimuyo ili, kuwonetsetsa kuti yalumikizidwa bwino kuti apange thumba ndikusindikiza.

Kusindikiza Molunjika

Mphepete zowongoka za thumba zimamatidwa, zomwe zimapangitsa kuti thumbalo likhale m'mbali mwake. Apa ndipamene mawu oti "vertical sealing" amachokera, ngakhale makinawo amagwira ntchito mopingasa.

Kudula Thumba

Kudula kuchokera ku Kanema Wopitilira ndikulekanitsa matumba amunthu payekhapayekha kuchokera ku filimu yosalekeza.

Kutsegula Pochi

Kutsegula Thumba: Ntchito yotsegula thumba imatsimikizira kuti thumba latsegulidwa bwino ndikukonzekera kulandira mankhwala.

Kuyanjanitsa: Thumbalo liyenera kulumikizidwa bwino kuwonetsetsa kuti njira yotsegulirayo imatha kulowa ndikutsegula thumbalo.

Kudzaza

Kutulutsa Kwazinthu: Chogulitsacho chimayikidwa kapena kuperekedwa muthumba lopangidwa. Mtundu wa makina odzazitsa omwe amagwiritsidwa ntchito amadalira mankhwala (mwachitsanzo, kudzaza kwamadzimadzi, kudzaza kwa volumetric kwa zolimba).

Kudzaza Magawo Ambiri (Mwasankha): Zogulitsa zina zingafunike magawo angapo odzaza kapena zigawo.

Kusindikiza Pamwamba

Kusindikiza: Pamwamba pa thumba ndi losindikizidwa, kuonetsetsa kuti katunduyo ali motetezeka.

Kudula: Thumba lomatalo limasiyanitsidwa ndi filimu yopitilira, mwina kudzera pa tsamba lodulira kapena kutentha.

Anamaliza Kutumiza Pochi

Zikwama zomalizidwazo zimatumizidwa ku gawo lotsatira, monga kuyendera, kulemba zilembo, kapena kulongedza m’makatoni.

Ndi Zinthu Ziti Zomwe Zimagwiritsidwa Ntchito Popaka Pachikwama?

Kusankha kwazinthu ndikofunikira kwambiri kuti chinthucho chikhale chabwino komanso chokhazikika. Kodi ndi zinthu ziti zomwe zimagwiritsidwa ntchito popakira matumba?

Mafilimu Apulasitiki: Kuphatikizapo mafilimu osanjikiza ambiri ndi mafilimu osanjikiza amodzi monga Polyethylene (PE), Polypropylene (PP), ndi Polyester (PET). 

Chojambula cha Aluminium: Amagwiritsidwa ntchito poteteza zotchinga zonse. Kafukufuku akuwunikira ntchito zake.

Mapepala: Njira yosasinthika pazinthu zowuma. Phunziroli likukamba za ubwino wake.

Bwezeraninso phukusi: mono-pe recyclable phukusi

Ndi makina amtundu wanji woyezera omwe angagwire ntchito ndi makina onyamula matumba?

Kuphatikizika kwa makina oyezera ndi makina olongedza thumba ndi gawo lofunikira pamizere yambiri yoyikapo, makamaka m'mafakitale omwe miyeso yolondola ndiyofunikira. Mitundu yosiyanasiyana yamakina oyezera imatha kuphatikizidwa ndi makina olongedza thumba, iliyonse ikupereka maubwino apadera kutengera zomwe zimapangidwa ndi ma phukusi:

1. Multihead Weighers

Kagwiritsidwe: Ndioyenera kupangira zinthu zopangidwa ndi granular komanso zosawoneka bwino monga zokhwasula-khwasula, maswiti, ndi zakudya zachisanu.

Kagwiridwe ntchito: Mitu ingapo yoyezera imagwira ntchito nthawi imodzi kuti ipeze kulemera kolondola komanso kofulumira.

2. Linear Weighers

Kagwiritsidwe: Ndikoyenera kuzinthu zopangidwa mwaulere zomwe zimagwira ntchito ngati shuga, mchere, ndi njere.

Kagwiridwe ka ntchito: Amagwiritsa ntchito mayendedwe onjenjemera kuti adyetse chinthucho mu ndowa zoyezera, zomwe zimapangitsa kuti azilemera mosalekeza.

3. Auger Fillers

Kagwiritsidwe: Amapangidwira zinthu zaufa komanso zopangidwa bwino monga ufa, ufa wa mkaka, ndi zonunkhira.

Kagwiridwe ntchito: Amagwiritsa ntchito screw screw kuti atulutse zinthu m'thumba, ndikudzaza kopanda fumbi.

4. Volumetric Cup Fillers

Kagwiritsidwe: Imagwira ntchito bwino ndi zinthu zomwe zimatha kuyeza molondola ndi kuchuluka kwake, monga mpunga, nyemba, ndi zida zazing'ono.

Kagwiridwe ntchito: Amagwiritsa ntchito makapu osinthika kuti ayese malonda ndi kuchuluka kwake, kupereka njira yosavuta komanso yotsika mtengo.

5. Zoyezera Zophatikiza

Kagwiritsidwe: Zosiyanasiyana ndipo zimatha kuthana ndi zinthu zosiyanasiyana, kuphatikiza zosakaniza.

Kagwiridwe ntchito: Zimaphatikiza mawonekedwe a zoyezera zosiyanasiyana, kulola kusinthasintha ndi kulondola poyeza zigawo zosiyanasiyana.

6. Zodzaza Zamadzimadzi

Kagwiritsidwe: Zopangidwira zamadzimadzi ndi zakumwa zoziziritsa kukhosi monga sosi, mafuta, ndi zonona.

Kagwiridwe ntchito: Amagwiritsa ntchito mapampu kapena mphamvu yokoka kuwongolera kutuluka kwamadzi m'thumba, kuwonetsetsa kuti kudzaza kolondola komanso kopanda kutaya.

Mapeto

Makina olongedza thumba ndi zida zosunthika komanso zofunikira pazofunikira zamakono. Kumvetsetsa mitundu yawo, magwiridwe antchito, ndi zida ndizofunikira kwambiri pakukulitsa mabizinesi awo. Kuyika ndalama pamakina oyenera kumatha kupititsa patsogolo mphamvu, kuchepetsa zinyalala, ndikuwonetsetsa kuti zinthu zili bwino.

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