Aikace-aikacen awo na multihead ta atomatik a fagen sarrafa sassa na atomatik-madaidaicin kula da farashin samfur da haɓaka ingancin samfur

Marubuci: Smartweigh-Multihead Weighter

Aikace-aikacen Zhongshan Smart na auna ma'aunin kai tsaye ta atomatik a fannin sarrafa sassan mota-madaidaicin kula da farashin kayayyaki da taimako don haɓaka ingancin samfuran sassa na motoci sune ainihin samfuran da ke haɗa kowane ɓangaren mota. Tare da bunkasuwar tattalin arzikin kasata da kuma ci gaban da aka samu na matakin GDP, motoci sun zama hanyar sufuri da aka fi so ga mutane da yawa. Har ila yau fannin na'urorin kera motoci ya samu wadata da bunkasuwa tare da karuwar bukatar motoci a kasata.

Kayayyakin sassan mota masu inganci ba wai kawai za su iya taimakawa kamfanonin kera motoci su rage farashin kayayyaki ba, har ma da tabbatar da ingancin kayayyakin mota. Zhongshan Smart Weigh High-tech yana ba da na'urori masu auna kai tsaye ta atomatik na samfura daban-daban da ƙayyadaddun bayanai, tare da cikakken la'akari da buƙatun kamfanonin sarrafa kayan kera motoci. Gabaɗaya, mota tana kunshe da abubuwa goma sha biyar, kamar jikin mota, karusar, injin dizal, taron gatari na gaba, axle na baya, firam ɗin taga, watsawa, igiya mai jujjuyawa, da tsarin tuƙi na mota.

Tare da ci gaban masana'antar kera motoci ta ƙasata, sassa da abubuwan da ake buƙata don haɗa motoci suna ci gaba da ƙaruwa, kuma abubuwan da ake buƙata don simintin ƙarfe daidai da na'urorin kera motoci kuma suna ƙaruwa sosai. Ƙarfe simintin gyare-gyaren samfuri ne ko ɓangarorin da aka samu daga kayan haɗin ƙarfe bayan ƙirƙira. Halayen simintin gyare-gyaren ƙarfe na mota sune ƙira mai rikitarwa, ƙirar haske, yanayin aiki mara kyau da ƙa'idodin aminci.

Alal misali, injin crankshaft, crankshaft, da injin camshaft da aka yi amfani da shi a cikin injin, katako na gaba da sandar tuƙi da ake buƙata ta gaban taron axle, tashar watsawa da hannun rigar watsa ruwa mai hana ruwa da aka yi amfani da ita a cikin axle na mota, watsawa. kaya a cikin akwatin gatari, da dai sauransu. Dukansu muhimman simintin gyare-gyaren karfe ne masu alaƙa da aikin aminci na motoci. Idan an ƙididdige ta da nauyin net ɗin, 17-19% na abubuwan da ke cikin motar za a jefar da ƙarfe. A cikin sarrafa simintin ƙarfe, an ƙayyade cewa yanki ɗaya duk ya daidaita, ba tare da duk wani sifofi mara kyau ba, wuraren da ba dole ba a ciki, haɗawa ko wasu lahani.

Abubuwan da aka ƙera ta wannan hanyar dole ne su sami babban rabo tsakanin ƙarfin matsawa da nauyi mai nauyi don samun ingantaccen yanayin aminci. Dangane da ƙa'idodin ƙasa da ƙasa na yanzu, juriyar juriya na ƙimar ƙimar simintin ƙwanƙwasa gabaɗaya yana buƙatar sarrafawa cikin kashi 2%. Ga masana'antun kera motoci, baya ga tabbatar da yin aiki, suna kuma mai da hankali sosai kan ingancin sassa da kayan aikin, saboda ingancin na'urorin mota wani sharadi ne na tabbatar da amincin motocin.

Rashin hasara na binciken ma'aunin nauyi na ma'aikata shine saboda manyan ka'idoji game da samfuran jabun sassa na motoci (wato, an ƙulla cewa samfurin ƙirƙira ya daidaita, kuma dole ne a cimma wani rabo mai nauyi na net), yayin aiwatar da aikin. sarrafawa, masana'antun masana'antu gabaɗaya sun wuce hanyar auna. , gudanar da bincike mai nauyi na kaya da cire samfuran marasa inganci. A da, ana gudanar da aikin duba nauyi na sassa na motoci bisa ga tsarin bincike na hannu, wato bayan aikin yankan Laser da sarrafa shi, ainihin ma'aikacin zai auna samfurin da aka gama da hannu, sa'an nan kuma ya rarraba abubuwan da aka gyara bisa ga tsarin. ƙayyadaddun nauyin net. . Saboda cikakken amfani da ma'aikata don aiki na ainihi, yana da sauƙi don haifar da kurakurai da rashin daidaituwa a cikin dukan tsari na rarrabuwa mai nauyi, kuma babban inganci kuma yana da ƙasa. Sakamakon nan da nan shine ƙara farashin masana'anta, kuma ingancin motar da aka gama shima yana da takamaiman digiri. Hadarin tsaro.

Ma'aunin awo na multihead ta atomatik yana shiga masana'antar kera motoci. Ga masana'antun da ke da babban digiri na injina a cikin tsarin sarrafawa, nauyin net na kayan aikin injiniya shine mafi kyawun zaɓi. Shekaru da yawa da suka gabata, ɗaya daga cikin manyan masana'antun kera motoci a Turai——Ma'aunin Zhongshan Smart ya fara kula da matsalar yadda za a iya sarrafa nauyin nau'in kayan mota cikin hankali. Ford Walker Forging Plant yana amfani da ƙirƙira mai zafi don samar da mahimman abubuwan da ke cikin watsawa. A cikin tsarin samarwa, an fara yanke baƙin ƙarfe mara kyau a cikin sandunan cylindrical na wani tsayin tsayi, sa'an nan kuma an canza shi zuwa tsarin tsakiyar ƙasa don sake sarrafawa.

Domin mafi alhẽri cimma net nauyi ƙayyadaddun, wato, don yin net nauyi kuskure na raw karfe a cikin halatta iyaka, Ford Walker kara da wani atomatik multihead awo bayan Laser sabon tsari don cire m net nauyi kayayyakin daga samarwa. layi. A wannan mataki a kasar Sin, masana'antun kera motocin da suka zabi layin samarwa ko layin samar da kayayyaki na kara fahimtar wajibcin sarrafa nauyi. Tare da manufar inganta yawan aiki, kamfanonin kera sassan motoci sun fara gabatar da matakan fasaha na atomatik don maye gurbin tsarin binciken ɗan adam na yanzu.

Yawancin masana'antun kera motoci a China sun mamaye samar da sandunan haɗin mota. Idan aka kwatanta da samfuran bincike na yau da kullun, wannan samfurin yana da halaye masu zuwa: ∎ Yawan samfurin ba shi da ɗanɗano ∎ Tsawon samfurin da kansa yana da tsayi kuma ba bisa ka'ida ba ■ Samfurin yana da ɗan gajeren nauyi, yana da sauƙin haifarwa. lalacewa ga bel na watsawa. Dole ne a rarraba shi gwargwadon nauyin gidan yanar gizon. Zhongshan Smart yana auna mafitacin fasaha na fasaha na zamani Don halayen samfuran da ke sama, Zhongshan Smart yana auna babban fasaha yana ba da jerin BDCW-T na'urar awo mai kai tsaye ta atomatik don la'akari da bukatun abokin ciniki. . ■Yawan samfuran ba su da yawa, don haka abokan ciniki suna da ƙarin zaɓi don ƙayyadaddun ƙirar ƙira, kuma za a yi la'akari da halayen ma'aunin ma'aunin ma'auni na atomatik da kansa. BDCW-T jerin ma'aunin nauyi na kai-tsaye na atomatik yana ba da sashin shigarwa/fitarwa tare da ƙayyadaddun ƙayyadaddun bayanai, tare da bel ɗin watsawa na gefe, don haka tabbatar da dogon ƙirƙira samfuran aminci daidai da sashin auna.

■ Belin watsawa na kayan musamman na iya rage lalacewar bel ɗin watsawa ta hanyar jabun kayan a duk tsarin isar da saƙo, da rage yawan maye gurbin bel ɗin watsawa. ■ Yin la'akari da tanade-tanade don rabe-raben nauyi ta hanyar gabatar da sassan tsarin nauyi da yawa.

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